Recent developments in thermal analysis of polymers: Calorimetry in the limit of slow and fast heating rates

This review focuses on new insights into the crystal melting transition and the amorphous glass transition of polymers that have been gained through recent advances in thermoanalytical methods. The specific heat capacity can now be studied under two extreme limits, that is, under quasi‐isothermal conditions (limit of zero heating rate) and, at the other end of the scale, under rapid heating conditions (heating rates on the order of thousands of degrees per second), made possible through nanocalorimetry. The reversible melting, and multiple reversible melting, of semicrystalline polymers is explored using quasi‐isothermal temperature modulated differential scanning calorimetry, TMDSC. The excess reversing heat capacity, above the baseline, measured under nearly isothermal conditions is attributed to locally reversible surface melting and crystallization processes that do not require molecular nucleation. Observations of double reversible melting endotherms in isotactic polystyrene suggest existence of two distinct populations of crystals, each showing locally reversible surface melting. The second subject of the review, nanocalorimetry, is utilized to study samples of small mass under conditions of very fast heating and cooling. The glass transition properties of thin amorphous polymer films are observed under adiabatic conditions. The glass transition temperature appears to be independent of film thickness, and is observed even in ultra‐thin films. Recrystallization and reorganization during rapid heating are studied by nanocalorimetry of semicrystalline polymers. The uppermost endotherm seen under normal DSC scanning of poly(ethylene terephthalate) is caused by reorganization, and vanishes under the rapid heating conditions (3000K/s) provided by nanocalorimetry. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 629–636, 2005     

Study of the Crystallization of an Aromatic Poly-ether-ketone (PK99) by Calorimetric and X-ray Analysis

An analysis of the crystallization behaviour of a new poly(aryl-ether-ether-ketone-ketone), PK99, by differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) is presented. Isothermal crystallization TG were obtained in the whole range between the glass transition temperature (T _g) and the melting temperature (T _m) as a consequence of the slow crystallization kinetics stemming from the closeness of these transitions. The calorimetric results, compared with WAXD data, were applied to determine the theoretical melting temperature and crystallization enthalpy. The DSC and WAXD data were combined in order to calculate the total amount of the crystallizable fraction of the polymer, and a model was proposed to explain the difference between the fractions of crystallinity observed with these techniques. The thermal and X-ray data were also correlated with different lamellar morphologies arising from the crystallization conditions. Finally, DSC experiments on the crystallized sample were used to detect the presence of a rigid amorphous phase which does not relax at T _g. This revised version was published online in July 2006 with corrections to the Cover Date.     

A differential scanning calorimetry study on poly(ethylene terephthalate) isothermally crystallized at stepwise temperatures: multiple melting behavior re-investigated

The multiple melting behavior of poly(ethylene terephthalate) (PET) was investigated with differential scanning calorimetry (DSC) by examining PET samples having been subjected to special schemes of crystallization and annealing treatment at multiple descending temperatures. Upon such step-wise annealing in decreasing temperatures, the existence of doublet melting peaks in addition to a series of multiple minor peaks in the PET has been demonstrated using carefully designed thermal schemes. Using the Hoffman theory, multiple lamellae populations, might be suggested to be simultaneously present in the PET subjected to such thermal treatments. However, direct experimental evidence has yet to be provided. The low-temperature minor crystals simply melt during normal scanning without having time enough to reorganize into higher-melt crystals. Nevertheless, the effect of scanning on non-isothermal crystallization does exist but is primarily confined to the temperature range much below the main melting region where the crystallization of polymer chains can progress at a reasonable rate. At higher temperatures near the main melting region, annealing for extended times is required in order to result in relative changes of the melting endotherms of the upper and lower peaks in the main melting doublet. In all we have shown that interpretations of the multiple melting phenomenon in semicrystalline polymers can be better refined.     

热历史对尼龙1212熔融行为的影响

利用DSC方法研究了不同热历史条件对尼龙1212熔融行为的影响.不同的热历史条件下,在DSC曲线上,观察到尼龙1212产生2个或3个熔融峰,依据聚合物结晶理论,对各峰的来源进行了分析.在160℃下不同温度退火120 min的尼龙1212样品DSC曲线上,低温结晶熔融峰主要由低温结晶形成的一些微晶体或者片晶熔融产生,其晶体完善程度较差,熔融峰值较低,峰面积较小;主熔融峰是由样品在淬火过程中形成的晶体和升温过程中低温结晶形成的晶体的熔融重结晶形成较为完善的晶体熔融所产生,熔融峰值较高,峰面积较大.在不同的升温速率条件下,熔融峰温度有所移动,表明不同升温速率条件下产生的熔融峰的结晶晶型是相同的.在不同结晶时间下结晶,延长结晶时间对较高完善程度晶体的生长有利.在不同温度下依次退火处理的样品,熔融产生两个附加峰,这两个附加峰的峰温都比它们相应的退火温度高,而峰高和峰面积随退火温度降低而减小.根据等温结晶结果,由Hoffman方法确定了尼龙1212的平衡熔融温度为202.8℃.     

Thermal properties and phase transitions in blends of Nylon-6 with silk fibroin

The thermal and structural properties of binary blends of Nylon-6 (N6) and a chemically related biopolymer, Bombyx mori silk fibroin (SF), are reported in this work. Homopolymers and blends, in composition ratios of N6/SF ranging from 95/05 to 70/30, were investigated by thermogravimetric (TG) analysis, differential scanning calorimetry (DSC), Fourier transform infrared (FTIR) spectroscopy and wide angle X-ray scattering (WAXS). Silk fibroin typically degrades at temperatures just above 210°C, which occurs within the melting endotherm of N6. In TG studies, the measured mass remaining was slightly greater than expected, indicating the blends had improved thermal stability. No beta sheet crystals of SF were detected by FTIR analysis of the Amide I region. Strong interaction between N6 and SF chains was observed, possibly as a result of formation of hydrogen bonds between N6 and SF chains. DSC analysis showed that the addition of SF to N6 caused a decrease in the crystallization temperature, the melting temperature of the lowest melting crystals and the crystallinity of N6. Furthermore, the α-crystallographic phase dominates and the γ-crystallographic phase was not observed in N6/SF blends, in contrast to the homopolymer N6, which contains both phases. We suggest that the addition of SF might result in changes of the chain extension of N6, which lead to the appearance of α-rather than γ-phase crystals.     

Biodegradable poly(alkylene succinate) blends: Thermal behavior and miscibility study

New binary blends composed of poly(ethylene succinate) and poly(propylene succinate) or poly(ethylene succinate) and poly(butylene succinate) were prepared. Both PESu/PPSu and PESu/PBSu systems belong to semicrystalline/semicrystalline pairs. The miscibility and crystallization behavior was investigated using differential scanning calorimetry (DSC), wide angle X‐ray diffraction (WAXD), and polarizing light microscopy (PLM). Blends of PESu and PPSu exhibited a single composition dependent glass transition temperature over the entire range of composition, indicating that the system is miscible. The melting point depression of the high melting temperature component, PESu, was analyzed according to the Nishi‐Wang equation. A negative polymer–polymer interaction parameter was obtained, indicating that the blends are thermodynamically miscible in the melt. The two components crystallized sequentially when the blends were cooled rapidly to a low temperature. DSC traces of PESu/PBSu blends after quenching showed two distinct composition dependent glass transition temperatures between those of the neat polymers, showing that the polymers are partially miscible. The amorphous PESu/PBSu blends in the intermediate compositions showed three cold‐crystallization peaks, indicating the influence of mixing. The crystallization rates of PBSu were reduced and those of PESu were increased. WAXD showed reduced crystallinity and peak broadening in the patterns of the blends of intermediate compositions, while no spherulites could be detected by PLM. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 584–597, 2006     

Polymer crystalline structure and morphology changes in nylon‐6/ZnO nanocomposites

The influence of ZnO nanoparticles on the crystalline structures of nylon‐6 under different crystallization conditions (annealing at different temperatures from the amorphous solid, isothermal crystallization from the melt at different temperatures, and crystallization from the solution) has been examined with differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, field emission scanning electron microscopy, and Fourier transform infrared. ZnO nanoparticles can induce the γ‐crystalline form in nylon‐6 when it is cooled from the melted state and annealed from the amorphous solid. This effect of ZnO nanoparticles increases with decreasing particle size and changes under different crystallization conditions. The effects of ZnO nanoparticles on the crystallization kinetics of nylon‐6 have also been studied with DSC. The results show that ZnO nanoparticles have two competing effects on the crystallization of nylon‐6: inducing the nucleation but retarding the mobility of polymer chains. Finally, the melting behavior of the composites has been investigated with DSC, and the multiple melting peaks of composites containing ZnO nanoparticles and pure nylon‐6 are ascribed to the reorganization of imperfect crystals. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1033–1050, 2003     

Analysis of the complex thermal behavior of poly(L‐lactic acid) film. I. Samples crystallized from the glassy state

The melting behavior of poly(L ‐lactic acid) film crystallized from the glassy state, either isothermally or nonisothermally, was studied by wide angle X‐ray diffraction (WAXD), small angle X‐ray scattering (SAXS), differential scanning calorimetry (DSC), and temperature‐modulated differential scanning calorimetry (TMDSC). Up to three crystallization and two melting peaks were observed. It was concluded that these effects could largely be accounted for on the basis of a “melt‐recrystallization” mechanism. When molecular weight is low, two melting endotherms are readily observed. But, without TMDSC, the double melting phenomena of high molecular weight PLLA is often masked by an exotherm just prior to the final melting, as metastable crystals undergo melt‐recrystallization during heating in the DSC. The appearance of a double cold‐crystallization peak during the DSC heating scan of amorphous PLLA film is the net effect of cold crystallization and melt‐recrystallization of metastable crystals formed during the initial cold crystallization. Samples cold‐crystallized at 80 and 90 °C did not exhibit a long period, although substantial crystallinity developed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3200–3214, 2006     

Crystallization and glass transitions of polyethylene sulphide and polyisobutylene sulphide

Polyethylene sulphide (PES), polypropylene sulphide (PPS), polyisobutylene sulphide (PIBS) and their copolymers, obtained with a new class of anionic catalysts, have been studied in bulk by DSC and DMS (differential scanning calorimetry and dynamic mechanical spectroscopy). PES and PIBS are highly crystalline: PPS is completely amorphous. For PES and PIBS the half times of crystallization and the “equilibrium” melting points have been obtained. The glass transitions of PES and PIBS have been found by extrapolation of results for their copolymers with propylene sulphide. The dynamo-mechanical relaxations of these polymers have been compared with the DSC results and assigned.     

Combining X-ray scattering with dielectric and calorimetric experiments for monitoring polymer crystallization

In order to understand nucleation; crystallization and other phase transitions in polymers, polymer based composites, or in liquid crystals simultaneous experiments with a combination of different methods are useful. Due to different sample geometry, contact faces with the sample holder, and thermal conditions it is usually difficult to compare the results of several individual experiments. As an important supplement to the classical techniques for studying crystallization like X-ray scattering, or differential scanning calorimetry, measurements which test molecular mobility like dielectric or mechanical spectroscopy are of interest during isothermal and non-isothermal crystallization. From such simultaneous experiments one can learn about the existence of pre-ordered structures before formation of crystals, as detected by DSC or X-ray scattering.In this contribution we present the development of a device for simultaneous measurements of electrical properties and X-ray scattering intensities, which was extended to a microcalorimeter and allows measuring thermal properties like heat capacity and thermal conductivity additionally at the same time and at the same sample volume.     

Isothermal crystallization kinetics and mechanical properties of poly(butylene terephthalate)/attapulgite nanocomposites

Poly(butylene terephthalate) (PBT)/attapulgite (AT) nanocomposites were prepared by in situ polymerization. Morphology of the PBT/AT nanocomposites was observed by scanning electron microscope and polarizing optical microscope. Thermogravimetric analyses were used to examine the thermal stability. The melting behaviors, equilibrium melting temperature, isothermal crystallization behavior of pure PBT and PBT/AT nanocomposites were studied by differential scanning calorimetry. The results show that PBT/AT nanocomposites possess higher thermal stability than pure PBT, and AT nanoparticles play a heterogeneous nucleating agent in PBT crystallization that accelerated the crystallization rate. The PBT/AT nanocomposite with higher AT content could retard the transport of polymer chains to the growing crystals compared with that of PBT/AT nanocomposite in lower AT content. According to dynamic mechanical analysis results, the storage modulus of PBT/AT nanocomposites was markedly improved and the addition of AT nanoparticles promotes the crystallization of PBT, which decreases the amorphous area. Meanwhile, the well-dispersed AT nanoparticles also retard the movement of polymer chain segment and increase the proportion of rigid amorphous region.     

Physical properties and structure of silk. V. Thermal behavior of silk fibroin in the random-coil conformation

The thermal behavior of films of amorphous silk fibroin in the random-coil conformation has been investigated in the temperature range 25–220°C by differential scanning calorimetry (DSC), thermal expansion, dynamic mechanical measurements, x-ray diffraction, and infrared spectroscopy. As the temperature is raised, water is lost up to about 100°C. Intramolecular and intermolecular hydrogen bonds are broken between 150 and 180°C. The glass transition is observed at 173°C by DSC. The random-coil→β-form transition accompanied by reformation of hydrogen bonds takes place above 180°C. Thermally induced crystallization to the β-form crystals starts at about 190°C.     

Differential scanning calorimetry (DSC) of semicrystalline polymers

Differential scanning calorimetry (DSC) is an effective analytical tool to characterize the physical properties of a polymer. DSC enables determination of melting, crystallization, and mesomorphic transition temperatures, and the corresponding enthalpy and entropy changes, and characterization of glass transition and other effects that show either changes in heat capacity or a latent heat. Calorimetry takes a special place among other methods. In addition to its simplicity and universality, the energy characteristics (heat capacity C _P and its integral over temperature T—enthalpy H), measured via calorimetry, have a clear physical meaning even though sometimes interpretation may be difficult. With introduction of differential scanning calorimeters (DSC) in the early 1960s calorimetry became a standard tool in polymer science. The advantage of DSC compared with other calorimetric techniques lies in the broad dynamic range regarding heating and cooling rates, including isothermal and temperature-modulated operation. Today 12 orders of magnitude in scanning rate can be covered by combining different types of DSCs. Rates as low as 1 μK s⁻¹ are possible and at the other extreme heating and cooling at 1 MK s⁻¹ and higher is possible. The broad dynamic range is especially of interest for semicrystalline polymers because they are commonly far from equilibrium and phase transitions are strongly time (rate) dependent. Nevertheless, there are still several unsolved problems regarding calorimetry of polymers. I try to address a few of these, for example determination of baseline heat capacity, which is related to the problem of crystallinity determination by DSC, or the occurrence of multiple melting peaks. Possible solutions by using advanced calorimetric techniques, for example fast scanning and high frequency AC (temperature-modulated) calorimetry are discussed.     

Melting and crystallization of poly(butylene terephthalate) by temperature‐modulated and superfast calorimetry

Quantitative temperature‐modulated differential scanning calorimetry (TMDSC) and superfast thin‐film chip calorimetry (SFCC) are applied to poly(butylene terephthalate)s (PBT) of different thermal histories. The data are compared with those of earlier measured heat capacities of semicrystalline PBT by adiabatic calorimetry and standard DSC. The solid and liquid heat capacities, which were linked to the vibrational and conformational molecular motion, serve as references for the quantitative analyses. Using TMDSC, the thermodynamic and kinetic responses are separated between glass and melting temperature. The changes in crystallinity are evaluated, along with the mobile–amorphous and rigid–amorphous fractions with glass transitions centered at 314 and 375 K. The SFCC showed a surprising bimodal change in crystallization rates with temperature, which stretches down to 300 K. The earlier reported thermal activity at about 248 K was followed by SFCC and TMDSC and could be shown to be an irreversible endotherm and is not caused by a glass transition and rigid–amorphous fraction, as assumed earlier. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1364–1377, 2006     

Reversible Melting During Crystallization of Polymers Studied by Temperature Modulated Techniques (TMDSC, TMDMA)

Quasi-isothermal temperature modulated DSC and DMA measurements (TMDSC and TMDMA, respectively) were performed to determine heat capacity and shear modulus as a function of time during crystallization. Non-reversible and reversible phenomena in the crystallization region of polymers can be observed. The combination of TMDSC and TMDMA yields new information about local processes at the surface of polymer crystals, like reversible melting. Reversible melting can be observed in complex heat capacity and in the amplitude of shear modulus in response to temperature perturbation. The fraction of material involved in reversible melting, which is established during main crystallization, keeps constant during secondary crystallization for PCL PET and PEEK. This shows that also after long crystallization times the surfaces of the individual polymer crystallites are in equilibrium with the surrounding melt. Simply speaking, polymer crystals are ‘living crystals’. This revised version was published online in August 2006 with corrections to the Cover Date.     

Solid-state relaxations in linear low-density (1-octene comonomer), low-density,and high-density polyethylene blends

Extensive thermal and relaxational behavior in the blends of linear low-density polyethylene (LLDPE) (1-octene comonomer) with low-density polyethylene (LDPE) and high-density polyethylene (HDPE) have been investigated to elucidate miscibility and molecular relaxations in the crystalline and amorphous phases by using a differential scanning calorimeter (DSC) and a dynamic mechanical thermal analyzer (DMTA). In the LLDPE/LDPE blends, two distinct endotherms during melting and crystallization by DSC were observed supporting the belief that LLDPE and LDPE exclude one another during crystallization. However, the dynamic mechanical β and γ relaxations of the blends indicate that the two constituents are miscible in the amorphous phase, while LLDPE dominates α relaxation. In the LLDPE/HDPE system, there was a single composition-dependent peak during melting and crystallization, and the heat of fusion varied linearly with composition supporting the incorporation of HDPE into the LLDPE crystals. The dynamic mechanical α, β, and γ relaxations of the blends display an intermediate behavior that indicates miscibility in both the crystalline and amorphous phases. In the LDPE/HDPE blend, the melting or crystallization peaks of LDPE were strongly influenced by HDPE. The behavior of the α relaxation was dominated by HDPE, while those of β and γ relaxations were intermediate of the constituents, which were similar to those of the LLDPE/HDPE blends. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1633–1642, 1997     

Crystallization and melting behavior of isotactic polybutene-1 at high pressures

An equation has been developed for the study of the kinetics of polymer crystallization at high pressures using differential scanning calorimetry (DSC) in the dynamic mode of operation. The activation energy for the crystallization of isotactic polybutene-1 (PB-1) has been determined to be ca. 20 kcals/mol; this has been attributed to the transport of chain segments to the site of crystallization. The melting behavior of form-I PB-1 crystals has been studied by using a high-pressure differential thermal analyzer (DTA) setup and high-pressure DSC. The melting temperature T_m does not show any significant change with pressure in the low-pressure region up to 1.2 kbar; beyond this point a large increase in T_m with pressure was observed. This unusual low-pressure behavior of PB-1 has been attributed to formation of intermediate form I′, which has a lower melting point than form I.     

Miscibility Behaviour of Poly(ether Sulphone)/nylon-6 Blends

Binary blends of poly (ether sulphone) (PES) and Nylon-6 were prepared in a whole range of composition by melt extrusion. Miscibility behaviour of the blends were studied using thermal analytical techniques like differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). Due to the rapid crystallization of Nylon-6 as it is cooled from the melt state, its glass transition behaviour could not be detected even in the quenched samples by DSC. Furthermore, the crystallization and melting behaviour of the blends have been studied by DSC. DMA results show that the dynamic storage modulus of the blends were in-between those of the constituent polymers. Also the glass transition of Nylon-6 phase as determined by the peak in loss tangent remains constant which shows that the two polymers are immiscible. Thermal expansion coefficient of the blends as determined by TMA is greater than that of Nylon-6 signifying the increased dimensional stability of the blends at higher temperatures. Morphological studies done by scanning electron microscopy (SEM) show the biphasic nature of the blends, with clear cut boundaries between the phases because of poor interfacial adhesion. Dispersed particle size is small when Nylon-6 is the dispersed phase because of its lower melt viscosity as compared to PES. Thermal stability of the blends was measured using thermogravimetric analysis (TG). Two-step decomposition behaviour was observed because of macro-phase separated morphology. This revised version was published online in July 2006 with corrections to the Cover Date.