Adhesion of an aromatic thermosetting copolyester with copper foils

Copper foils have been widely used in microelectronic devices. Adequate adhesion between copper foils to various substrates, such as Si, SiO₂, polyimide, is crucial to high performance of these devices. The adhesion between a new high temperature adhesive, aromatic thermosetting copolyester (ATSP), and various copper foils, namely, zinc(Zn)‐coated copper foil, copper foil and nickel (Ni)‐coated copper foil was characterized by a 90° peel strength test. It was found that the peel strength of Zn‐coated copper foil to ATSP was 1050 N/m, which was more than three times higher than copper foil and five times that of Ni‐coated copper foil. Scanning electron microscopy (SEM), atomic force microscopy (AFM) and X‐ray photoelectron spectroscopy (XPS) studies indicated that this higher adhesion results from the stronger mechanical interlocking due to the rougher surface of Zn‐coated copper foil, and from chemical reactions at the interface which occur during the curing process of ATSP on the Zn‐coated copper surface. In contract to the adhesive failure at the ATSP/Cu and ATSP/Ni interfaces, the failure mechanism of ATSP/Zn is both cohesive and adhesive. Copyright © 2004 John Wiley & Sons, Ltd.     

Electroless plating of copper on Si(100) surfaces modified by surface‐initiated atom‐transfer radical polymerization of 4‐vinylpyridine

Surface‐initiated atom‐transfer radical polymerization (ATRP) of 4‐vinylpyridine (4VP) on a pretreated Si(100) surface was carried out. The composition and topography of the Si(100) surface modified by poly(4‐vinylpyridine) (P4VP) were characterized by XPS and atomic force microscopy (AFM), respectively. The P4VP layer on the Si(100) surface was used not only as chemisorption sites for the palladium complexes without prior sensitization by SnCl₂ solution during the electroless plating, but also as an adhesion promotion layer for the electrolessly deposited copper. The electrolessly deposited copper on the Si–P4VP surface exhibited a 180° peel adhesion strength above 6 N/cm. The adhesion strength was much higher than that of the electrolessly deposited copper to the pristine silicon surface. Copyright © 2008 John Wiley & Sons, Ltd.     

Bio-based removable pressure-sensitive adhesives derived from carboxyl-terminated polyricinoleate and epoxidized soybean oil

A novel kind of fully bio-based PSAs we re obtained through the curing reaction between two components derived from the plant oils:carboxyl-terminated polyricinoleate(PRA) fro m the castor oil and epoxidized soybean oil(ESO).The get content,glass transition temperature(Tg),rheological behavior,tensile strength,creep resistance and 180° peel strength of the PSAs were feasibly tailored by adjusting the component ratio of ESO to PRA.At low cross-linking level,the PSAs behaved like a viscous liquid and did not possess enough cohesiveness to sustain the mechanical stress during peeling,The PSAs cross-linked at or near the optimal stoichiometric conditions displayed an adhesive(interfacial) failure between the substrate and the adhesive layer,which were associated with the lowest adhesion levels.The PSAs with the dosage amount of ESO ranging from 10.20 wt% were tacky and flexible,which exhibited 1800 peel strength ranging from 0.4～2.3 N/cm;and could be easily removed without any residues on the adherend.The process for the preparation of the fully bio-based PSAs was environmentally friendly without using any orga nic solve nt or other toxic chemical,herein showing the great potential as sustainable materials.     

Chemical Vapor Deposition Synthesis of Large-Area Graphene Films

Graphene films were synthesized with the method of chemical vapor deposition using gaseous methane as the source of carbon and copper foil as the substrate for the deposition. The following conditions were found optimal to grow large-area high quality graphene films: preliminary annealing of the foil in the argon/hydrogen mixture at 970–990 °С for 30–40 min; simultaneous supply of the argon/hydrogen mixture (100 cm³/min) and methane (10 cm³/min) for 5–10 minutes, and subsequent cooling in an inert atmosphere. As a result, 1–10 layered graphene films were obtained to fully coat the copper foil over the area up to 50 cm². Several methods have been developed to transfer graphene to dielectric substrates such as silicon oxide and flexible polymer films. The obtained graphene films were used to create a flexible transparent conductive touch panel and a highly sensitive resistive humidity sensor exhibiting fast response-recovery time.     

Room-temperature curing epoxies and their elevated-temperature properties

Low-temperature curing epoxy formulations for elevated-temperature service were developed and characterized for adhesive repair and composite matrix. Balanced lap-shear and peel strengths for adhesive applications and flexural and interlaminar shear strengths for composites were obtained when a blend of tetra-functional and tri-functional epoxies was used. For low-temperature curing triethylenetetraamine (TETA) was proven to be effective combined with an amine terminated elastomer. The latter component served also as a toughener. Lower-functional epoxies and curing agents resulted in a peel strength increase and a simultaneous decrease in shear strength. Furthermore, the incorporation of the lower-functional constituents or silanes, resulted in development of a three-phase morphology compared to a conventional two-phase elastomer-epoxy morphology. Thermal analysis carried out by Differential Scanning Calorimetry (DSC) and Dielectric Loss Factor (DLF) indicated that the reduced temperature-curing formulations have relatively low activation energy and that the main cross-linking reaction takes place close to 50°C and is completed at 120°C with a maximum glass transition temperature at 180°C. Mechanical properties of the adhesive formulation were comparable or better than existing commercial products. Flexural and interlaminar shear strengths, for glass-epoxy composites incorporating a selected low-curing-temperature formulation, exhibited enhanced properties compared to commercially 120°C epoxy-glass prepreg composites.     

Hysteresis loss as a measure of metal–rubber adhesion

As in the case of reinforcing filler-induced increase in hysteresis in rubbers, placement of aluminum (A1) foil to the surface of a rubber blend of epichlorohydrin rubber and carboxylated nitrile base induces increased hysteresis of the rubber due to adhesion between Al and the rubber blend. Changes in hysteresis loss due to Al foil can be correlated with the peel strength of Al-rubber-Al joints. © 1995 John Wiley & Sons, Inc.     

Bovine Serum Albumin (BSA) as an adhesive for wet cellulose

Regenerated cellulose films were laminated using very thin layers of the protein Bovine Serum Albumin (BSA) as an adhesive. The wet delamination strength was measured as functions of pH, lamination time, temperature and pressure, as well as cellulose oxidation. Drying at elevated temperature (120 °C) was required for strong adhesion. Oxidation of the cellulose membranes to introduce surface carboxyl/aldehyde groups increased the wet delamination strength by 60%, implying that the peel failures happened at the protein/cellulose interface. The wet delamination force was independent of the pH and ionic strength of solutions used to apply the BSA; whereas adhesion decreased with increasing pH of the rewetting solution. Furthermore, the swelling of the BSA interplay region was also increased at high pH. It is proposed that covalent grafting of BSA onto the oxidized cellulose, and disulfide crosslinking within the protein layer contributed to wet adhesion.     

Comparison between thermal crosslinkers based on melamine-formaldehyde and benzoguanamine resin and their influence on main performance of acrylic pressure-sensitive adhesives as tack,peel adhesion,shear strength and pot-life

An acrylic pressure-sensitive adhesive (PSA) was synthesized in ethyl acetate at about 80 °C by the use of 2-ethylhexyl acrylate, ethyl acrylate, methyl acrylate and acrylic acid at presence of thermal radical initiator AIBN. The synthesized acrylic PSA was crosslinked at relatively low temperatures at about 110–125 °C using thermal crosslinkers selected from melamine-formaldehyde resins and benzoguanamine resins. The crosslinking process runs between carboxylic groups of acrylic PSA and reactive groups from investigated amine resins. The choice of suitable thermal reactive crosslinkers has significant and relevant influence at presence of organic acid catalysts on main performance of crosslinked PSA such as tack, peel adhesion and shear strength.     

Synthesis and characterization of an acrylate pressure sensitive adhesive for transdermal drug delivery

The present investigation was directed towards the synthesis of a copolymer of 2‐ethylhexyl acrylate and acrylic acid to be exploited as a pressure sensitive adhesive (PSA) matrix in transdermal drug delivery systems. The polymer synthesis involved free radical solution polymerization using 2, 2′‐azobisisobutyronitrile as the free radical initiator. The experimental methodology involved the optimization of reaction conditions for the polymer synthesis. The optimized copolymer was then characterized by IR, ¹H‐NMR, DSC, GPC and XRD. The PSA was also evaluated for percent free monomer content, intrinsic viscosity, refractive index, moisture uptake potential and film forming properties. To assess it suitability in the development of transdermal systems, peel strength values with respect to release liner as well as human skin and skin irritation potential were also determined. In addition, wear performance test was conducted to evaluate adhesion and adhesive transfer. The synthesized adhesive was found to have good peel strength; exhibited excellent adhesion and adhesive transfer on removal. It was found suitable for use in transdermals and could be further exploited either as an adhesive matrix or as a system component in the area of transdermal drug delivery. Copyright © 2002 John Wiley & Sons, Ltd.     

Modeling the failure of an adhesive layer in a peel test

The failure of an adhesive layer in a 180° peel test is analyzed by the modeling of the peel as an elastica. The adhesive is assumed to fail by a process of cavitation and fibrillation. The resistance of the fibrillated material to deformation gives rise to a rate‐dependent peel force F. Governing equations, which take into account the large deformation of the fibrillated materials, are derived. Numerical solutions are obtained for the special case of a linear, viscous adhesive. Assuming a critical strain failure criterion for the fibrils, we show that the peel rate is inversely proportional to the square root of the adhesive thickness and directly proportional to F^3/4. The connection between the peel test and the tack test is also discussed. The maximum traction on the peel arm is found to be directly proportional to the peel force and inversely proportional to the adhesive thickness. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2277–2291, 2002     

Effect of adhesive and cohesive strength on the tribological behaviour of non‐reactively sputtered TiC thin films

Titanium carbide (TiC) thin films were deposited on D9 steel substrates at room temperature (RT), 200 °C and 400 °C. A compound TiC target was sputtered to deposit films in a non‐reactive argon atmosphere. As‐deposited films were characterised for structural, chemical and mechanical properties. Nanoindentation and scratch tests were performed to evaluate the cohesive and adhesive strength of the films, respectively. Tribological properties of the films were investigated using a tribometer. An increase in nano‐hardness from 7.2 to 10.5 GPa was observed as deposition temperature was increased. The films deposited at RT and 200 °C showed poor adhesion leading to the inferior tribological performance. In contrast, films deposited at 400 °C showed better adhesion which improved the wear resistance. Tribological behaviour of TiC thin films was correlated with contact deformation modes of coatings. These modes revealed significant role of adhesive and cohesive strength associated with the coatings. Copyright © 2009 John Wiley & Sons, Ltd.     

Thermal behavior and dismantlability of adhesives containing various inorganic salts

As a fundamental study on the development of dismantlable adhesives containing chemically reactive materials, the thermal behavior and dismantlability of an epoxy adhesive containing one of the twenty-seven inorganic salts (chlorides, perchlorates, and nitrates) were observed. In the thermal behavior measured by the differential scanning calorimetry, epoxy adhesives with inorganic salts containing iron, copper, zinc, and aluminum cations released heats of reaction at lower temperatures than the adhesive alone or the adhesives with other inorganic salts. Since such inorganic salts were considered to be effective candidates as fillers in dismantlable adhesives, the adhesion strengths of their mixtures with the adhesive were observed after heat aging at 270 °C for 30 min. The results showed that both chloride and perchlorate salts specifically decreased the adhesion strength after heating. On the other hand, the effect of nitrate salts on the decrease in adhesion strength was low in comparison with the chloride and perchlorate salts.     

Synthesis of carbon nanofibers@MnO2 3D structures over copper foil as binder free anodes for lithium ion batteries

A 3D structured composite of carbon nanofibers@MnO₂ on copper foil is reported here as a binder free anode of lithium ion batteries, with high capacity, fast charge/discharge rate and good stability. Carbon nanofiber yarns were synthesized directly over copper foil through a floating catalyst method. The growth of carbon nanofiber yarns was significantly enhanced by mechanical polishing of the copper foils, which can be attributed to the increased surface roughness and surface area of the copper foils. MnO₂ was then grown over carbon nanofibers through spontaneous reduction of potassium permanganate by the carbon nanofibers. The obtained composites of carbon nanofibers@MnO₂ over copper foil were tested as an anode in lithium ion batteries and they show superior electrochemical performance. The initial reversible capacity of carbon nanofibers@MnO₂ reaches up to around 998 mAh·g^?1 at a rate of 60 mmA·g^?1 based on the mass of carbon nanofibers and MnO₂. The carbon nanofibers@MnO₂ electrodes could deliver a capacity of 630 mAh·g^?1 at the beginning and maintain a capacity of 440 mmAh·g^?1 after 105 cycles at a rate of 600 mA·g^?1. The high initial capacity can be attributed to the presence of porous carbon nanofiber yarns which have good electrical conductivity and the MnO₂ thin film which makes the entire materials electrochemically active. The high cyclic stability of carbon nanofibers@MnO₂ can be ascribed to the MnO₂ thin film which can accommodate the volume expansion and shrinking during charge and discharge and the good contact of carbon nanofibers with MnO₂ and copper foil.     

The effect of electrostatics on the contact mechanics of adherent phospholipid vesicles

Adhesion of cells on biomaterial surface is resulted from the complex interplay of specific recognitions and colloidal interactions. Thus understanding the role of electrostatic interactions in bioadhesion may help to elucidate the physiochemical basis of cell signaling pathway on therapeutic devices. In this report, high-resolution reflection interference contrast microscopy, cross-polarized light microscopy and contact mechanics modeling are applied to probe the equilibrium adhesion of giant phospholipid vesicles on 3-amino-propyl-triethoxy-silane coated glass. Simultaneously, the effects of vesicle wall thickness, pH, osmotic stress and surface chemistry on the electrostatic interactions at the membrane–substrate interface are evaluated. The results show that both unilamellar vesicles (ULV) and multilamellar vesicles (MLV) strongly adhere on the cationic substrates at neutral pH. In the presence of electrostatic interactions, ULV is slightly deformed on the substrate as the dimension of its adhesive–cohesive zone is only 6–10% higher than the theoretical value of a rigid sphere with the same mid-plane diameter. The variances of contact angle and capillary length at different locations surrounding MLV are ten times higher than those of ULV. The adhesion energy of ULV with mid-plane diameter of 45 and 20 μm is determined as 3.8×10⁻¹² and 8.6×10⁻¹² J/m², respectively, from the truncated sphere model. Moreover, the increase of osmotic stress induces irregular pattern in ULV's adhesion disc and raises the adhesion energy by 10-fold. Finally, the reduction of pH further enhances the electrostatic attractions/repulsions between vesicle surface and cationic or anionic substrates and leads to an increase of adhesion strength.     

Surface properties and abhesion of undecyl oxazoline block and homopolymers

The surface properties of three undecyl oxazoline homopolymers and two phenyl/undecyl oxazoline block copolymers (as comparison) were studied. After coating on glass slides and annealing, all films had a low critical surface energy of 21 dynes/cm. Water contact angles were higher than 107° for the most hydrophobic films. The deduction that the polymer surfaces contained close-packed methyl groups was further confirmed by electron spectroscopy chemical analysis (ESCA) angle profiling on an annealed undecyl oxazoline homopolymer film. A model was developed for the variation of elemental ratios as a function of photoelectron take-off angle. This verified that the polymer films had the polymer backbones parallel to the surface with the undecyl tails oriented toward the surface. When these block and homopolymers were coated on copy paper and glass slides, the peel strengths of pressure-sensitive adhesives with these surfaces were very low for short dwell times at room temperature. At long dwell times or at elevated temperatures, the peel strengths remained low for the homopolymers but increased greatly for the block copolymers to values higher than those in the tape on glass. After 24 h at 70°C, ESCA analysis showed that the adhesive diffused into the phenyl block domains of the diblock copolymer, generating high peel strength and cohesive failure. However, under the same annealing conditions, the triblock copolymer showed adhesive failure while peel strength increased. ESCA analysis showed very litle diffusion of the adhesive into the triblock copolymer. The homopolymers were stable toward vinyl acetate type adhesives even at elevated temperature; they were abhesive up to 100°C with no interdiffusion.     

Properties of Aqueous Polyurethane Dispersion Modified by Epoxide Resin and Their Use as Adhesive

The aqueous polyurethane hybrid dispersion modified by the epoxy resin were synthesized using 1,4-butanediol ( BDO ) and dimethylolpropionic(DMPA) as chain extenders. A kind of automobile interior decoration adhesive was made by the modified hybrid dispersions. Effects of the content and the kinds of epoxide resin on the properties of dispersions and dispersion-cast films such as appearance, pot life, viscosity, particle size, molecular mass, hardness, swelling in water, contact angle, strength of stress, elongation at break, and other mechanical properties were studied. At the same time the effect of the E20 content on the peel strength of the adhesive for several automobile interior decoration substrates such as rubber/wood, poly(vinyl chloride)/wood; leather/wood, sponge/wood was investigated. The experimental results show that when the epoxy resin E20 content was 8%, the modified polyurethane hybrid dispersions possess better properties and the adhesive made by the modified dispersions posses better adhesion for automobile interior decoration substrates. The stress-strain curve of the modified aqueous polyurethane hybrid dispersions films shows the modified aqueous cast films possess better rigidity and toughness.     

Flexural behavior of unidirectional polyethylene–glass fiber–PMMA hybrid composites

Unidirectional hybrid laminates based on glass fibers (GF) and high performance polyethylene fibers (PEF) were prepared with a partially polymerized methyl methacrylate (MMA) matrix at room temperature followed by heating at 55°C for the stipulated time (well below the softening point of PEF). The ultimate flexural strength (UFS), flexural modulus (FM) and interlaminar shear strength (ILSS) of the composites were determined and analyzed. An interesting observation of the study was the change in flexural behavior, which was largely dependent on the position of GF and PEF ply/plies in the compression and tension sides. When the ply/plies of PEF were at the tension side, the UFS and FM showed a higher value than that when GF plies were in the tension side of the hybrid composites. The ILSS also follows the same trend regarding the position of the GF and PEF plies.     

“Foil spintrusion” of high-performance polymer films

This article describes the development of high-performance polymer foils by direct orientation in the liquid-crystalline phase of a thermotropic copolyester, based on p-hydroxybenzoic acid (HBA) and 2-hydroxy-6-naphthoic acid (HNA), better known under the trade name Vectra®. Application of a simple air-gap-filament-fusion-extrusion process (“foil spintrusion”) with the use of a newly developed die, results in highly oriented free-standing foils, as thin as 3 μm. These foils have a mechanical performance that is comparable with those of commercially produced fibers of the same material. These uniaxially oriented foils could be laminated upon hot-compacting without, or with as little as 5 wt % of an adhesive, yielding planar foils as thin as 18 μm, which feature excellent isotropic, in-plane mechanical properties, that is, a Young's modulus E = 20 GPa and a tensile strength σ = 0.5 GPa. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Click chemistry in materials synthesis. III. Metal‐adhesive polymers from Cu(I)‐catalyzed azide–alkyne cycloaddition

1,2,3‐Triazole‐based polymers generated from the Cu(I)‐catalyzed cycloaddition between multivalent azides and acetylenes are effective adhesive materials for metal surfaces. The adhesive capacities of candidate mixtures of azide and alkyne components were measured by a modified peel test, using a customized adhesive tester. A particularly effective tetravalent alkyne and trivalent azide combination was identified, giving exceptional strength that matches or exceeds the best commercial formulations. The addition of Cu catalyst was found to be important for the synthesis of stronger adhesive polymers when cured at room temperature. Heating also accelerated curing rates, but the maximum adhesive strengths achieved at both room temperature and high temperature were the same, suggesting that crosslinking reaches the same advanced point in all cases. Polytriazoles also form adhesives to aluminum, but copper is bound more effectively, presumably because active Cu(I) ions may be leached from the surface to promote crosslinking and adhesion. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5182–5189, 2007     

Ultra‐low modulus polyazomethines and enhanced adhesion strength with copper foils

Polyazomethines (PAzMs) were prepared from dialdehydes containing different lengths of alkylene groups (m = 2–12) and an ether‐containing common aromatic diamine. The main purpose of this work is to achieve an ultra‐low modulus and a considerably high adhesion strength with a smooth surface (S‐side) of electro‐deposited copper foils for applications as novel coating‐type protective layer materials of flexible printed circuit boards. The elongation at break of the PAzM films was drastically enhanced by increasing the annealing temperature (T_a). The results are probably attributed to a chain extension effect accompanied with solid‐state polymerization promoted at elevated temperatures. An increase in the alkylene chain length (m) led to a gradual decrease in the modulus of the PAzM films owing to an increase in the chain flexibility. It also drastically improved the adhesion strength (S‐side); 8.3 N cm^–1 at m = 12 in spite of the absence of anchoring effect. To further decrease the modulus, the PAzM (m = 12) was modified with another diamine comonomer containing a polybutylene oxide block. This approach was very effective for achieving the present target properties; the PAzM copolymer displayed ultra‐low tensile modulus (0.20 GPa) and a very high adhesion strength (9.8 N cm^–1) with the S‐side of copper foils. Copyright © 2015 John Wiley & Sons, Ltd.