Electrical properties and EMI shielding behavior of highly thermally stable polyaniline/colloidal graphite composites

A hybrid approach has been adopted by using a combination of colloidal graphite (CG) as a conducting filler, 5‐lithium sulfoisophthalic (LiSIPA) acid as a dopant, and polyaniline (PANI) as a matrix to prepare LiSIPA doped PANI–CG composites. The thermal stability (～300°C) and electrical conductivity (67.4 S/cm at 17.4% CG content) have been improved significantly as compared to PANI doped with conventional inorganic dopants like HCl or H₂SO₄ (130–150°C). The maximum shielding effectiveness value was found to be ?39.7 dB. X‐ray diffraction and infrared spectroscopy showed a systematic shifting of the characteristic peaks and bands with increase in the amount of CG, which indicates significant interaction exists between CG and PANI. The UV–Vis spectra showed the characteristic bands of PANI, with a shift to shorter wavelength with increase in the CG content. The interaction mechanism between doped PANI and CG in the resultant composites has been proposed. Copyright © 2009 John Wiley & Sons, Ltd.     

Improved microwave absorption and electrostatic charge dissipation efficiencies of conducting polymer grafted fabrics prepared via in situ polymerization

Polyaniline (PANI) and polypyrrole (PPY) were grafted over cotton fabrics by in situ polymerization. FTIR spectra show systematic shifting of bands corroborating surface grafting of conducting polymers on cotton fabric. SEM images revealed that the surface coating of PANI was smoother than PPY. However, better control over coating thickness and uniformity was achieved in PPY fabric. The probable formation mechanism of grated fabrics has also been proposed. The good thermal stability and acceptable electronic conductivity values indicate that these fabrics could be used for electrostatic charge dissipation and microwave absorption. The antistatic studies have shown complete charge dissipation (decay time <0.01 sec). The microwave absorption studies of the conducting fabrics in X‐band (8.2–12.4 GHz) show absorption dominated total shielding effectiveness in the range ?11.3 to ?11.7 dB (>92% attenuation) and ?9.2 to ?9.6 dB (>88% attenuation) for fabrics grafted with PPY and PANI, respectively. Copyright © 2011 John Wiley & Sons, Ltd.     

Fluorination effects of MWCNT additives for EMI shielding efficiency by developed conductive network in epoxy complex

To improve the efficiency in shielding electromagnetic interference in electronic devices, multi-walled carbon nanotubes were used, due to their excellent electric and magnetic properties at high aspect ratios, and were added to an epoxy matrix. Fluorination was carried out to achieve excellent dispersion and adhesion of the additives in the epoxy matrix. The improved dispersion was confirmed by UV spectra. The permittivity and permeability were also significantly improved based on the effects of the additives and the fluorination treatment. The efficiency of shielding electromagnetic interference increased up to 28 dB. This improved efficiency of shielding electromagnetic interference may be caused by a well-organized conductive network of additives in epoxy.     

Electromagnetic interference shielding effectiveness and microwave absorption properties of thermoplastic polyurethane/montmorillonite‐polypyrrole nanocomposites

In this work, thermoplastic polyurethane‐filled montmorillonite‐polypyrrole (TPU/Mt‐PPy) was prepared through melt mixing process for using in electromagnetic shielding applications. The effect of conducting filler content and type, sample thickness, and X‐band frequency range on the electromagnetic interference shielding effectiveness (EMI SE) and EMI attenuation mechanism was investigated. A comparative study of electrical and microwave absorption properties of TPU/Mt‐PPy nanocomposites and TPU/PPy blends was also reported. The total EMI SE average and electrical conductivity of all Mt‐PPy.Cl or Mt‐PPy.DBSA nanocomposites are higher than those found for TPU/PPy.Cl and TPU/PPy.DBSA blends. This behavior was attributed to the higher aspect ratio and better dispersion of the nanostructured Mt‐PPy when compared with neat PPy. Moreover, the presence of Mt‐PPy into TPU matrix increases absorption loss (SE_A) mechanism, contributing to increase EMI SE. The total EMI SE values of nanocomposites containing 30 wt% of Mt‐PPy.DBSA with 2 and 5 mm thickness were approximately 16.6 and approximately 36.5 dB, respectively, corresponding to the total EMI of 98% (75% by absorption) and 99.9% (88% by absorption). These results highlight that the nanocomposites studied are promising materials for electromagnetic shielding applications.     

Effect of oxyfluorination on electromagnetic interference shielding behavior of MWCNT/PVA/PAAc composite microcapsules

Composite microcapsules of poly(vinyl alcohol)/poly(acrylic acid)/multi-walled carbon nanotubes were prepared and the electromagnetic interference shielding behavior was evaluated for the composite microcapsules. The dispersion and adhesion of multi-walled carbon nanotubes in microcapsules were improved by the surface modification through direct oxyfluorination which introduced polar groups on the multi-walled carbon nanotubes. The composite microcapsules containing the oxyfluorinated multi-walled carbon nanotubes showed significant increases in permittivity, permeability, and electromagnetic interference shielding efficiency. The electromagnetic interference shielding efficiency of composite microcapsule increased up to 51 dB mainly base on the absorption mechanism.     

A review on the mechanical,electrical and EMI shielding properties of carbon nanotubes and graphene reinforced polycarbonate nanocomposites

Recently, it has been found that carbon nanotubes (CNTs) and graphene could prove to be the most promising carbonaceous fillers in polymers nanocomposites field because of their better structural and functional properties. Their uniform dispersion in polymer matrix leads to significant improvements in their several properties. This paper reviews the effect of nanofillers, ie, CNTs, derivatized CNTs, and graphene on the polycarbonate nanocomposite and its application in aerospace, automobile, sports, electronic sectors, and various industries. The comparative analysis of carbon‐based fillers on the different properties of polycarbonate nanocomposites is also included.     

Mechanical,thermal, and UV‐shielding behavior of silane surface modified ZnO‐reinforced phthalonitrile nanocomposites

In the present work, zinc oxide nanoparticles were treated with aminopropyl trimethoxy silane‐coupling agent and used as a new kind of reinforcement for a typical high performance bisphenol‐A‐based phthalonitrile resin. The resulted nanocomposites were characterized for their mechanical, thermal, and optical properties. Results from the tensile test indicated that the tensile strength and modulus as well as the toughness state of the matrix were all enhanced with the increasing of the nanoparticles amount. Thermogravimetric analysis showed that the starting decomposition temperatures and the residual weight at 800°C were highly improved upon adding the nanofillers. At 6 wt% nanoloading, the glass transition temperature and the storage modulus were considerably enhanced reaching about 359°C and 3.7 GPa, respectively. The optical tests revealed that the neat resin possesses excellent UV‐shielding properties, which were further enhanced by adding the nanofillers. Furthermore, the fractured surfaces of the nanocomposites analyzed by scanning electron microscope exhibited homogeneous and rougher surfaces compared with that of the pristine resin. Finally, the good dispersion of the reinforcing phase into the matrix was confirmed by a high resolution transmission electron microscope. Copyright © 2015 John Wiley & Sons, Ltd.     

纳米聚苯胺及聚苯胺/金复合材料的制备与表征

以氯金酸(HAuCl4)为氧化剂,在两种不同无机酸(HCl和H2SO4)的掺杂下,通过调节反应体系中混合溶剂的醇水比例,用一步氧化苯胺聚合法成功制备了不同形貌的纳米聚苯胺及聚苯胺/金复合材料.通过扫描电子显微镜(SEM)、紫外可见吸收光谱(UV-Vis)和红外光谱(FT-IR)对产物的形貌和结构进行了表征.在此基础上,进一步讨论了聚苯胺/金复合材料可能的形成机理.     

A versatile surfactant‐mediated synthetic route to gold/polyaniline derivative core/shell nanocomposites

This article describes a versatile two‐step method for gold/polyaniline derivative core/shell nanocomposites with the aid of nonionic surfactant F127. First, F127 and monomer were introduced to gold colloids followed by the addition of oxidant to initiate the polymerization of monomer to afford a conducting polymer shell around each gold nanoparticle. Experimental parameters, such as kinds and concentrations of surfactant and monomer, gold core size and shape, reaction time, were systematically investigated to disclose the underground mechanisms involved in the formation of gold/polymer core/shell nanocomposites. Furthermore, Fourier transform infrared, ultraviolet–visible, X‐ray diffraction, and X‐ray photoelectron spectroscopy techniques were used to characterize the gold/polymer core/shell nanocomposites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3903–3912, 2010     

Synergistic effect of double percolated co‐supportive MWCNT‐CB conductive network for high‐performance EMI shielding application

The recent development in telecommunication technology has led electromagnetic interference (EMI) to a serious threat to both electronic devices and living beings. In this work, we designed a highly efficient EMI shielding material by taking advantage of both carbonaceous hybrid filler and double percolation phenomenon. Here, a flexible, lightweight microwave absorbing conductive polymer composite was fabricated by employing poly (ethylene‐co‐methyl acrylate) and ethylene octene copolymer (EMA/EOC) binary blend as the matrix and multiwall carbon nanotube carbon black (MWCNT/CB) hybrid filler as the conductive moiety. We investigated the effect of MWCNT content in the hybrid composite on mechanical, thermomechanical, electrical, and shielding efficiency. A total EMI shielding efficiency of ?37.4 dB in the X band region was attained with 20 wt% hybrid filler containing 50 wt% MWCNT along with promising mechanical properties.     

Synthesis and electromagnetic shielding behaviour of poly(o‐toluidine)/red mud composite

This paper is an attempt to find out application of red mud in controlling electromagnetic pollution. Composite of PoT/RM has been prepared by in‐situ chemical oxidative polymerization and has been tested for electromagnetic shielding effectiveness. Red mud here acted as a filler material. The incorporation of 50 wt% red mud in the polymer matrix results in a shielding effectiveness of 8.9 dB in 8.2 to 12.4 GHz frequency range (X‐band). Furthermore, the structural analysis, morphology, and magnetization have been studied using XRD, TEM, and VSM techniques, respectively. TEM image of the composite shows the distribution of red mud particles in the polymer matrix. The magnetization decreases on incorporation of red mud in the polymer matrix.     

Significantly enhanced electromagnetic interference shielding effectiveness of montmorillonite nanoclay and copper oxide nanoparticles based polyvinylchloride nanocomposites

In the present study, montmorillonite (MMT) nanoclay and copper oxide (CuO) nanoparticles (NPs) reinforced polyvinylchloride (PVC) based flexible nanocomposite films were prepared via solvent casting technique. Using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA), the structural, morphological and thermal properties of PVC/MMT/CuO nanocomposite films with various loadings of CuO NPs and MMT were investigated. These studies suggested that by the addition of dual nanofillers in the polymer matrix some structural modifications occurred owing to the homogenous dispersion of MMT and CuO NPs within the PVC matrix. The TGA results reveal that the addition of CuO NPs and MMT considerably improved the thermal stability of the nanocomposites. The EMI shielding effectiveness (SE) of nanocomposites was examined in the X-band (8–12 GHz) and Ku-band (12–18 GHz) frequency regions. The EMI SE values were found to be −30 dB (X-band) and −35 dB (Ku-band) for nanocomposites containing 0.3 wt% of CuO NPs and 4.7 wt% of MMT respectively while the shielding was found to be absorption dominant. These results emphasize that PVC/MMT/CuO nanocomposite films can be used as a potential EMI shielding material.     

Synthesis and characterization of single‐wall‐carbon‐nanotube‐doped emeraldine salt and base polyaniline nanocomposites

Nanocomposites of polyaniline (PANI) and single‐wall carbon nanotubes (SWNTs) were prepared and characterized via resonance Raman and electronic absorption spectroscopy (ultraviolet–visible/near‐infrared). The chemical synthesis of PANI was performed in the presence of SWNTs in concentrations ranging from 10 to 50 wt % (SWNT/PANI). The obtained materials were hydrophilic, homogeneous composite compounds. The chemical interaction between PANI (in the conducting emeraldine salt form and in the insulating emeraldine base form) and metallic and semiconducting nanotubes was investigated. The emeraldine salt form of the polymer was significantly stabilized in the composite in comparison with plain PANI. A selective electronic interaction process between PANI and metallic SWNTs was found. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 815–822, 2005     

A comprehensive study on the impact of RGO/MWCNT hybrid filler reinforced polychloroprene rubber multifunctional nanocomposites

Flexible dielectric chloroprene rubber (CR) nanocomposites reinforced by one-dimensional carbon nanotube (CNT)/two dimensional reduced graphene oxide hybrids have been prepared using two-roll mill mixing technique. Non-covalent π-π interaction between multiwalled carbon nanotubes (MWCNTs) and reduced graphene oxide (RGO) nanosheets and the secondary interaction between fillers and chloroprene rubber matrix are responsible for generating the effective load transfer between RGO/MWCNTs and CR. The prepared RGO-MWCNT hybrid nanocomposites with high dielectric constant (≈650), low dielectric loss (≈0.42) and high energy storage efficiency (78.6%) values are practically good enough to use as a low cost polymeric dielectric layer in transistors. Furthermore, the prepared nanocomposites showed excellent electromagnetic effectiveness; a maximum shielding efficiency of 11.87 dB @ 3.5 GHz was achieved at 4 phr of MWCNT loading. This excellent electromechanical performance can be ascribed to the synergistic effect of RGO-MWCNT hybrid suggesting that this novel hybrid nanocomposite serves as an attractive candidate in modern electronics and electric power systems.     

EMI shielding performance of electroless coated iron nanoparticles on graphite in low-density polyethylene composite for X-band applications

In the proposed work, an investigation of shielding effectiveness (SE) for varying compositions of Graphene, Multiwall carbon nanotubes (MWCNT), and Iron nanoparticles coated on Graphite (Fe@Graphite) was conducted in X-band (8.2 GHz–12.4 GHz). All these are mixed in an LDPE matrix. The nanomaterial was subjected to chemical characterization, i.e., Scanning electron microscopy (SEM), X-ray diffraction (XRD), and vibrating sample magnetometry (VSM). The shielding observed is dominantly due to absorption. The lattice structure which facilitates the shielding due to absorption was the hexagonal graphite structure on whose surface iron nanoparticles were embedded and used as the magnetic filler. At the same time, Graphene and MWCNT act as electrically conducting fillers. The Total shielding effectiveness(SE_T) was maximum for LDPE, MWCNT, Graphene, and Fe@Graphite, in the ratio of 50: 5: 25: 20 by weight %, and is 49 dB at 9.65 GHz for a sample thickness of 3 mm.     

Combined effect of graphene oxide and MWCNTs on microwave absorbing performance of epoxy composites

Currently, carbon nanotube (CNT) ‐based composites have been considered as microwave absorbers because of the fascinating properties of CNTs. In this work, multi‐walled CNTs (MWCNTs) and graphene oxide (GO) ‐based epoxy composites (i.e. MWCNT/EPr and GO‐MWCNT/EPr), with sample thickness of 2 mm, were prepared to study microwave absorbing properties in the frequency band of 8–18 GHz. Uniform dispersion of MWCNTs in the organic solvent and polymer matrix was achieved by preparation of GO. The test for electromagnetic parameters, i.e. complex permittivity and the permeability of the samples, was carried out with vector network analyzer (VNA) using reflection‐transmission waveguides. Results showed that GO‐MWCNT/EPr composites have better absorption capability than MWCNT/EPr composites. The improved reflection loss for the composites with 0.4 wt% and 0.6 wt% of GO (out of total filler loading 6 wt%) were ?14.32 dB and ?14.29 dB, respectively. The improvement in reflection loss and absorption bandwidth for GO‐MWCNTs composites suggested that MA features are synergistically effected by GO and MWCNTs. Further skin depth and shielding effectiveness terms are studied to observe overall mechanism of electromagnetic (EM) shielding which showed that multiple reflections also play a role in EM shielding. Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis and characterization of polyaniline/graphite conducting nanocomposites

A new method for the synthesis of exfoliated graphite and polyaniline (PANI)/graphite nanocomposites was developed. Exfoliated graphite nanosheets were prepared through the microwave irradiation and sonication of synthesized expandable graphite. The nanocomposites were fabricated via the in situ polymerization of the monomer at the presence of graphite nanosheets. The as-synthesized graphite nanosheets and PANI/graphite nanocomposite materials were characterized with Fourier transform infrared spectroscopy, scanning electron microscopy, transmission electron microscopy, and thermogravimetric analysis (TGA). The conductivity of the PANI/graphite nanocomposites was dramatically increased over that of pure PANI. TGA indicated that the incorporation of graphite greatly improved the thermal stability of PANI. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1972–1978, 2004     

Preparation and electromagnetic interference shielding characteristics of novel carbon‐nanotube/siloxane/poly‐(urea urethane) nanocomposites

Poly(urea urethane) (PUU) with a poly(dimethylsiloxane) soft segment was synthesized. Different types of conductive fillers—carbon nanotube (CNT), silver‐coated carbon nanotube (CNT–Ag), and nickel‐coated carbon nanotube (CNT–Ni)—were blended with PUU to form partially conductive polymer composites. The results showed that highly conductive metals could improve the conductivity of CNTs significantly. When the filler contents were 3, 4, and 5 parts per hundred parts of resin (phr), the PUU/CNT composites possessed electromagnetic interference shielding effectiveness (SE) at 8.5, 28.4, and 26.0 dB as the electromagnetic wave frequencies were 12.3, 16.2, and 15.9 GHz, respectively. SE of the composites that contained CNT–Ni and CNT–Ag increased with the filler loading. At the same modified‐CNT loading, the CNT–Ni‐filled composites had a higher SE than those filled with CNT–Ag. Tensile stresses ranged from 5.7 to 15.6 MPa (a 177.3% increase) when the CNT concentration reached 8 phr. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 345–358, 2005