Synergistic effect of double percolated co‐supportive MWCNT‐CB conductive network for high‐performance EMI shielding application

The recent development in telecommunication technology has led electromagnetic interference (EMI) to a serious threat to both electronic devices and living beings. In this work, we designed a highly efficient EMI shielding material by taking advantage of both carbonaceous hybrid filler and double percolation phenomenon. Here, a flexible, lightweight microwave absorbing conductive polymer composite was fabricated by employing poly (ethylene‐co‐methyl acrylate) and ethylene octene copolymer (EMA/EOC) binary blend as the matrix and multiwall carbon nanotube carbon black (MWCNT/CB) hybrid filler as the conductive moiety. We investigated the effect of MWCNT content in the hybrid composite on mechanical, thermomechanical, electrical, and shielding efficiency. A total EMI shielding efficiency of ?37.4 dB in the X band region was attained with 20 wt% hybrid filler containing 50 wt% MWCNT along with promising mechanical properties.     

Combined effect of graphene oxide and MWCNTs on microwave absorbing performance of epoxy composites

Currently, carbon nanotube (CNT) ‐based composites have been considered as microwave absorbers because of the fascinating properties of CNTs. In this work, multi‐walled CNTs (MWCNTs) and graphene oxide (GO) ‐based epoxy composites (i.e. MWCNT/EPr and GO‐MWCNT/EPr), with sample thickness of 2 mm, were prepared to study microwave absorbing properties in the frequency band of 8–18 GHz. Uniform dispersion of MWCNTs in the organic solvent and polymer matrix was achieved by preparation of GO. The test for electromagnetic parameters, i.e. complex permittivity and the permeability of the samples, was carried out with vector network analyzer (VNA) using reflection‐transmission waveguides. Results showed that GO‐MWCNT/EPr composites have better absorption capability than MWCNT/EPr composites. The improved reflection loss for the composites with 0.4 wt% and 0.6 wt% of GO (out of total filler loading 6 wt%) were ?14.32 dB and ?14.29 dB, respectively. The improvement in reflection loss and absorption bandwidth for GO‐MWCNTs composites suggested that MA features are synergistically effected by GO and MWCNTs. Further skin depth and shielding effectiveness terms are studied to observe overall mechanism of electromagnetic (EM) shielding which showed that multiple reflections also play a role in EM shielding. Copyright © 2015 John Wiley & Sons, Ltd.     

Electromagnetic interference shielding effectiveness and microwave absorption properties of thermoplastic polyurethane/montmorillonite‐polypyrrole nanocomposites

In this work, thermoplastic polyurethane‐filled montmorillonite‐polypyrrole (TPU/Mt‐PPy) was prepared through melt mixing process for using in electromagnetic shielding applications. The effect of conducting filler content and type, sample thickness, and X‐band frequency range on the electromagnetic interference shielding effectiveness (EMI SE) and EMI attenuation mechanism was investigated. A comparative study of electrical and microwave absorption properties of TPU/Mt‐PPy nanocomposites and TPU/PPy blends was also reported. The total EMI SE average and electrical conductivity of all Mt‐PPy.Cl or Mt‐PPy.DBSA nanocomposites are higher than those found for TPU/PPy.Cl and TPU/PPy.DBSA blends. This behavior was attributed to the higher aspect ratio and better dispersion of the nanostructured Mt‐PPy when compared with neat PPy. Moreover, the presence of Mt‐PPy into TPU matrix increases absorption loss (SE_A) mechanism, contributing to increase EMI SE. The total EMI SE values of nanocomposites containing 30 wt% of Mt‐PPy.DBSA with 2 and 5 mm thickness were approximately 16.6 and approximately 36.5 dB, respectively, corresponding to the total EMI of 98% (75% by absorption) and 99.9% (88% by absorption). These results highlight that the nanocomposites studied are promising materials for electromagnetic shielding applications.     

Effects of diameter and surface area of electrospun nanocomposite fibers on electromagnetic interference shielding

The effects of variation in average diameter and surface area of nanocomposite fibers on electromagnetic interference (EMI) shielding of multi-walled carbon nanotubes (MWCNTs)/polyvinylpyrrolidone (PVP) fibers were investigated in this paper. The EMI shielding effectiveness of electrospun nanocomposite fibers were measured in the X-band frequency range 8.2–12.4 GHz. The electrical conductivity and EMI shielding behaviors of the nanocomposite fibers were reported as function of average diameter and surface area of MWCNTs/PVP nanocomposite fibers. The electrical conductivity measurements demonstrate using thinner nanocomposite fibers results in a lower limit of electrical resistivity, better electrical conductivity performance. The EMI shielding efficiency of thinner nanocomposite fibers increased up to 42 dB. The EMI shielding data for MWCNTs/PVP nanocomposite fibers with various average diameter and surface area showed that absorption was the major shielding mechanism and reflection was the secondary shielding mechanism. It can be related to higher specific surface area of thinner electrospun MWCNTs/PVP nanocomposite fibers that means more surface area for radiative scatter and absorption leading to higher EMI shielding performance.     

Electromagnetic interference shielding Ti_3C_2T_x-bonded carbon black films with enhanced absorption performance

The demand for flexible and freestanding electromagnetic interference(EMI) shielding materials are more and more urgent to combat with serious electromagnetic(EM) radiation pollution.Twodimensional Ti_3C_2T_x is considered as promising EMI shielding material to graphenes because of the low cost and high electrical conductivity.However,the shielding performance still needs to be optimized to decrease the reflection effectiveness(SE_R) and increase absorption effectiveness(SEA).Herein,we prepared Ti_3C_2T_x-bonded carbon black films with a porous structure.The SE_R decreased from 20 dB to12 dB and the SEA increased from 31 dB to 47 dB.The best EMI shielding effectiveness can be as high as60 dB with SE_A of 15 dB and SE_R of45 dB.Their calculated specific shielding effectiveness can be as high as8718 dB cm~2/g.These results indicate that the porous structure can enhance the absorption of the EMI shielding films,resulting from the enhanced scattering and reflectio n.Conseque ntly,this work provides a promising MXene-based EMI shielding film with lightweight and flexibility.     

Ku-band EMI shielding effectiveness and dielectric properties of Polyaniline-Y2O3 composites

Electromagnetic interference (EMI) shielding has become a phenomenon of great concern and there is growing demand towards the synthesis of materials with better EMI shielding effectiveness (EMI SE). This work highlights the preparation of Polyaniline-Yttrium Oxide (PANI-Y₂O₃) composites for EMI shielding applications in the frequency range from 12.4 to 18 GHz (Ku-band). The structure and morphology of the composites were investigated by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). EMI SE, microwave absorption and reflection, dielectric properties of the composites are discussed in detail. All the computations were based on microwave scattering parameters measured by transmission line waveguide technique. The observed results show absorption dominant EMI shielding in these composites with EMI SE of ?19 to ?20 dB, which mainly depends on the dielectric loss of the composites. Through the results of our observations, we propose these composites to be potential materials for microwave absorption and EMI shielding applications.     

Effect of oxyfluorination on electromagnetic interference shielding of polyaniline-coated multi-walled carbon nanotubes

Highly conducting polyaniline (PANi)-coated multi-walled carbon nanotubes (MWCNTs) were prepared by in situ polymerization method for electromagnetic interference shielding. The thickness of the PANi coatings was controlled by the oxyfluorination treatment on the multi-walled carbon nanotubes and analyzed with both SEM and TEM. The oxyfluorination with higher oxygen content produced more hydrophilic functional groups on the surface of multi-walled carbon nanotubes. The functional groups led to the well distribution and coating of PANi on the multi-walled carbon nanotubes resulting in the higher interfacial affinity between them. The uniform coating of PANi on MWCNTs by controlling the oxyfluorination conditions also played a crucial role in increasing the electrical conductivity of nanocomposites. The improved interfacial affinity resulted in the higher electromagnetic interference (EMI) SE of 47.03?dB based on the synergistic combination of the conductive components. The EMI shielding mechanism of PANi on MWCNTs suggested that EMI was mainly shielded by adsorption to avoid secondary EMI.     

Electromagnetic interference shielding by using conductive polypyrrole and metal compound coated on fabrics

Electromagnetic interference (EMI) shielding materials of complex type of conductive polypyrrole (PPy) as an intrinsically conducting polymer and silver‐palladium (AgPd) metal compound coated on woven or non‐woven fabrics are synthesized. From dc conductivity and SEM photographs of PPy/fabric complexes, we discuss charge transport mechanism and the homogeneity of coating on the fabrics. The EMI shielding efficiency of PPy/fabric and AgPd/fabric complexes is in the range of 8 ～ 80 dB depending on the conductivity and the additional Ag vacuum evaporation. The highest EMI shielding efficiency of PPy/fabric complexes vacuum‐evaporated by Ag is ～80 dB, indicating potential materials for military uses. We propose that PPy/fabrics are excellent RF and microwave absorber because of the relatively high absorbance and low reflectance of the materials. Copyright © 2002 John Wiley & Sons, Ltd.     

Multiwalled carbon nanotubes reinforced poly (ether‐ketone) nanocomposites: Assessment of rheological,mechanical, and electromagnetic shielding properties

This study investigates the effect of multiwalled carbon nanotubes (MWCNTs) content on rheological, mechanical, and EMI shielding properties in Ka band (26.5‐40 GHz) of poly (ether‐ketone) [PEK] prepared by melt compounding using twin screw extruder. Transmission electron microscopy (TEM) and field emission gun scanning electron microscopy (FEG‐SEM) studies were adopted to identify dispersion of nanotubes in PEK matrix. TEM and SEM images showed uniform dispersion of MWCNTs in PEK/MWCNT composites even at loading of 5 wt%. The rheological studies showed that the material experiences viscous (fluid) to elastic (solid) transition at 1 wt% loading beyond which nanotubes form continuous network throughout the matrix which in turn promotes reinforcement. Additionally, Van‐Gurp Palmen plot (phase angle vs complex modulus) and values of damping factor further confirm that the material undergoes viscous to elastic transition at 1 wt% loading. This reinforcement effect of nanotubes is reflected in enhanced mechanical properties (flexural strength and flexural modulus). Flexural strength and flexural modulus of PEK showed an increment of 17% upon incorporation of 5 wt% of MWCNTs. Total shielding effectiveness (SE_T) of −38 dB with very high shielding effectiveness due to absorption (SE_A ~ −34 dB) was observed at 5 wt% loading of MWCNTs in PEK matrix in the frequency range of 26.5‐40 GHz (Ka band).     

EMI shielding performance of electroless coated iron nanoparticles on graphite in low-density polyethylene composite for X-band applications

In the proposed work, an investigation of shielding effectiveness (SE) for varying compositions of Graphene, Multiwall carbon nanotubes (MWCNT), and Iron nanoparticles coated on Graphite (Fe@Graphite) was conducted in X-band (8.2 GHz–12.4 GHz). All these are mixed in an LDPE matrix. The nanomaterial was subjected to chemical characterization, i.e., Scanning electron microscopy (SEM), X-ray diffraction (XRD), and vibrating sample magnetometry (VSM). The shielding observed is dominantly due to absorption. The lattice structure which facilitates the shielding due to absorption was the hexagonal graphite structure on whose surface iron nanoparticles were embedded and used as the magnetic filler. At the same time, Graphene and MWCNT act as electrically conducting fillers. The Total shielding effectiveness(SE_T) was maximum for LDPE, MWCNT, Graphene, and Fe@Graphite, in the ratio of 50: 5: 25: 20 by weight %, and is 49 dB at 9.65 GHz for a sample thickness of 3 mm.     

Improved microwave absorption and electrostatic charge dissipation efficiencies of conducting polymer grafted fabrics prepared via in situ polymerization

Polyaniline (PANI) and polypyrrole (PPY) were grafted over cotton fabrics by in situ polymerization. FTIR spectra show systematic shifting of bands corroborating surface grafting of conducting polymers on cotton fabric. SEM images revealed that the surface coating of PANI was smoother than PPY. However, better control over coating thickness and uniformity was achieved in PPY fabric. The probable formation mechanism of grated fabrics has also been proposed. The good thermal stability and acceptable electronic conductivity values indicate that these fabrics could be used for electrostatic charge dissipation and microwave absorption. The antistatic studies have shown complete charge dissipation (decay time <0.01 sec). The microwave absorption studies of the conducting fabrics in X‐band (8.2–12.4 GHz) show absorption dominated total shielding effectiveness in the range ?11.3 to ?11.7 dB (>92% attenuation) and ?9.2 to ?9.6 dB (>88% attenuation) for fabrics grafted with PPY and PANI, respectively. Copyright © 2011 John Wiley & Sons, Ltd.     

Carbon Papers from Tall Goldenrod Cellulose Fibers and Carbon Nanotubes for Application as Electromagnetic Interference Shielding Materials

To transform tall goldenrods, which are invasive alien plant that destroy the ecosystem of South Korea, into useful materials, cellulose fibers isolated from tall goldenrods are applied as EMI shielding materials in this study. The obtained cellulose fibers were blended with CNTs, which were used as additives, to improve the electrical conductivity. TGCF/CNT papers prepared using a facile paper manufacturing process with various weight percent ratios and thickness were carbonized at high temperatures and investigated as EMI shielding materials. The increase in the carbonization temperature, thickness, and CNT content enhanced the electrical conductivity and EMI SE of TGCF/CNT carbon papers. TGCF/CNT-15 papers, with approximately 4.5 mm of thickness, carbonized at 1300 °C exhibited the highest electrical conductivity of 6.35 S cm⁻¹, indicating an EMI SE of approximately 62 dB at 1.6 GHz of the low frequency band. Additionally, the obtained TGCF/CNT carbon papers were flexible and could be bent and wound without breaking.     

Effects of sodium laurylsulfate on crystal structure of calcite formed from mixed solutions

This paper presents a solvent-based, mild method to prepare superhydrophobic, carbon nanofiber/PTFE-filled polymer composite coatings with high electrical conductivity and reports the first data on the effectiveness of such coatings as electromagnetic interference (EMI) shielding materials. The coatings are fabricated by spraying dispersions of carbon nanofibers and sub-micron PTFE particles in a polymer blend solution of poly(vinyledene fluoride) and poly(methyl methacrylate) on cellulosic substrates. Upon drying, coatings display static water contact angles as high as 158° (superhydrophobic) and droplet roll-off angles of 10° indicating self-cleaning ability along with high electrical conductivities (up to 309 S/m). 100 μm-thick coatings are characterized in terms of their EMI shielding effectiveness in the X-band (8.2-12.4 GHz). Results show up to 25 dB of shielding effectiveness, which changed little with frequency at a fixed composition, thus indicating the potential of these coatings for EMI shielding applications and other technologies requiring both extreme liquid repellency and high electrical conductivity.     

Significantly enhanced electromagnetic interference shielding effectiveness of montmorillonite nanoclay and copper oxide nanoparticles based polyvinylchloride nanocomposites

In the present study, montmorillonite (MMT) nanoclay and copper oxide (CuO) nanoparticles (NPs) reinforced polyvinylchloride (PVC) based flexible nanocomposite films were prepared via solvent casting technique. Using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA), the structural, morphological and thermal properties of PVC/MMT/CuO nanocomposite films with various loadings of CuO NPs and MMT were investigated. These studies suggested that by the addition of dual nanofillers in the polymer matrix some structural modifications occurred owing to the homogenous dispersion of MMT and CuO NPs within the PVC matrix. The TGA results reveal that the addition of CuO NPs and MMT considerably improved the thermal stability of the nanocomposites. The EMI shielding effectiveness (SE) of nanocomposites was examined in the X-band (8–12 GHz) and Ku-band (12–18 GHz) frequency regions. The EMI SE values were found to be −30 dB (X-band) and −35 dB (Ku-band) for nanocomposites containing 0.3 wt% of CuO NPs and 4.7 wt% of MMT respectively while the shielding was found to be absorption dominant. These results emphasize that PVC/MMT/CuO nanocomposite films can be used as a potential EMI shielding material.     

Design and Synthesis Strategies: 2D Materials for Electromagnetic Shielding/Absorbing

Two-dimensional (2D) materials possess special physical and chemical properties. They have been proved to have potential application advantage in the microwave absorption (MA) and electromagnetic interference (EMI) shielding. Particularly, they exhibit positive shielding and absorbing response to EMI. Here, the research progress of preparation, electromagnetic performance and microwave shielding/absorbing mechanisms of 2D composite materials are introduced. Effective preparation routes including introducing heteroatoms, constructing unique structures and 2D composite materials are described. Furthermore, the application prospects and challenges for the development of novel EMI materials are expatiated.     

Advancement in cellulose-based multifunctional high conductive PNIPAAm/PPy hydrogel/cotton composites for EMI shielding

Exploitation of cotton fabric as electromagnetic interference (EMI) shielding substrates have attracted a growing interest due to their desirable low carbon footprint, economic feasibility, and sustainability. Herein, a facile strategy was proposed for preparing a cellulose-based multifunctional PNIPAAm/PPy hydrogel/cotton (PPHC) EMI shielding composites with simultaneous high-efficient electro-photo-thermal conversion and comfort regulation functions. The PPHC was fabricated via in situ polymerization conductive PPy hydrogel on cotton substrate followed by deposition of PNIPAAm. Benefiting from the unique interconnected three-dimensional networked conductive structure of PPy hydrogel, the obtained PPHC composites exhibited high conductivity (15 mS/cm), and EMI shielding effectiveness (EMI SE?~?40 dB) in the frequency of 8.2–12.3 GHz. Moreover, the PNIPAAm coating endowed the composite fabrics with adjustable wettability performance in response to external temperature, leading to excellent comfort regulation performance. This work provided feasible avenue toward low cost and sustainability cotton-based EMI shielding composites with efficient EMI shielding and comfort regulation performance.

Graphical abstract

     

Lightweight electromagnetic shields using optimized polyaniline composites in the microwave band

A genetic algorithm (GA) was used to optimize a multilayer electromagnetic shield of polyaniline (PANI)–polyurethane (PU) conducting composites in the microwave band. First, the electronic properties of freestanding films with different mass fractions of polyaniline were studied. A very low percolation threshold (0.2%) was found, with a maximum of conductivity of 10⁴ S/m. Second, the electromagnetic shielding effectiveness of the films were investigated in the X and Ku bands (8.2–18 GHz), showing an attenuation increase of 1–40 dB with the mass fraction of polyaniline in the blends. Then, the electromagnetic shielding properties of multi‐layered PAni–PU composites were investigated in order to obtain an attenuation superior to 40 or 80 dB, depending on the application. To improve the performances of the electromagnetic shields, three‐layered PAni–PU composites were made, using an optimization method. The intrinsic physical parameters of the composites were used as a database for the optimization calculation. The optimization results showed that materials with a thickness of <500 µm could answer many industrial or military shielding applications. As the electronic properties can be tuned easily with the mass fraction of polyaniline in the blends, conducting multi‐layered composite materials can be made following the results of the optimization. Their electromagnetic shielding effectiveness was measured, showing good agreement between the measurements and modeling. These results demonstrated that the genetic algorithm allows us to conceive lightweight and high performance electromagnetic shields using intrinsically conducting polymers. The mass per unit of surface of the shield was <200 g/m², giving potential applications in the aeronautics domain. Copyright © 2007 John Wiley & Sons, Ltd.     

Multifunctional waterproof MXene-coated wood with high electromagnetic shielding performance

Increasing electromagnetic pollution calls for electromagnetic interference (EMI) shielding materials, especially sustainable, lightweight, and environmentally stable, biomass-based materials. MXene-coated wood (M/wood) is prepared by simply spraying MXene sheets on the wood surface. Varying this spray coating manipulates the shielding performance and its application to different wood species. The M/wood exhibits high electrical conductivity (sheet resistance is only 0.65 Ω/sq) with an excellent EMI shielding effectiveness of 31.1 dB at 8.2?~?12.4 GHz and is also fire retardant. Furthermore, waterborne acrylic resin (WA) is coated on M/wood to enhance environmental stability. The WA coating improves EMI shielding performance stability after water-soaking and drying testing and prevents the peeling of MXene from wood. These satisfactory properties of WA-M/wood and the facile manufacturing approach promote the feasibility of wood-based EMI shielding materials.

Graphical abstract

     

Segregated reduced graphene oxide polymer composite as a high performance electromagnetic interference shield

Herein, we report the synthesis of a graphene/polymer composite via a facile and straightforward approach for electromagnetic interference (EMI) shielding applications. Polystyrene (PS) beads were added in graphene oxide (GO)/water solution followed by the addition of hydroiodic acid (HI) for in situ reduction of GO. The composite solution (rGO/PS) was filtered, hot compressed and tested for EMI shielding and dielectric measurements. A 2-mm thick segregated rGO/PS sample with 10 wt% filler loading delivered a high EMI shielding effectiveness (SE) of 29.7 dB and an AC electrical conductivity of 21.8 S m^?1, which is well above the commercial requirement for EMI shielding applications. For comparison with the segregated rGO/PS composite, a control polymer composite sample utilizing a thermally reduced graphene oxide was synthesized by following a conventional coagulation approach. The as-synthesized conventional rGO/PS yield an EMI SE of 14.2 dB and electrical conductivity of 12.5 S m^?1. The high EMI shielding of segregated rGO/PS is attributed to the better filler-to-filler contact among graphene layers surrounded by PS beads and also to the better reduction and preservation of graphene structure during reduction process that makes the low temperature chemically reduced segregated rGO/PS approach a viable route compared to high temperature thermally reduced conventional rGO/PS approach.     

Recent progress in MXene and graphene based nanocomposites for microwave absorption and electromagnetic interference shielding

There is widespread use of telecommunication and microwave technology in modern society, and raised the electromagnetic interference (EMI) issue to alarming situation due to apprehensive demand and growth of 5G technology undesirably disturbing the human health. The two dimensional (2D) materials including graphene and MXenes are already been used for variety of electronic devices due to their exceptional electrical, mechanical, optical, chemical, and thermal properties. MXene is composed of metal carbides, in which mainly metals are the building blocks for dielectrics, semiconductors, or semimetals. However, the strong interfaces with electromagnetic waves (EM) are variable from terahertz (THz) to gigahertz (GHz) frequency levels and are widely used in EMI and Microwave absorption (MA) for mobile networks and communication technologies. The use of different organic materials with metal, organic, inorganic fillers, polymers nanocomposite and MXene as a novel material has been studied to address the recent advancement and challenges in the microwave absorption mechanism of 2D materials and their nanocomposites. In this concern, various techniques and materials has been reported for the improvement of shielding effectiveness (SE), and theoretical aspects of EMI shielding performance, as well stability of 2D materials particularly MXene, graphene and its nanocomposites. Consequently, various materials including polymers, conducting polymers, and metal–organic frameworks (MOF) have also been discussed by introducing various strategies for improved MA and control of EMI shieling. Here in this comprehensive review, we summarized the recent developments on material synthesis and fabrication of MXene based nanocomposites for EMI shielding and MA. This research work is a comprehensive review majorly focuses on the fundamentals of EMI/MA.  The recent developments and challenges of the MXene and graphene based various structures with different polymeric composites are described in a broader perspective.