Well-organized zeolite nanocrystal aggregates with interconnected hierarchically micro-meso-macropore systems showing enhanced catalytic performance

Preparation and characterization of well-organized zeolitic nanocrystal aggregates with an interconnected hierarchically micro-meso-macro porous system are described. Amorphous nanoparticles in bimodal aluminosilicates were directly transformed into highly crystalline nanosized zeolites, as well as acting as scaffold template. All pores on three length scales incorporated in one solid body are interconnected with each other. These zeolitic nanocrystal aggregates with hierarchically micro-meso-macroporous structure were thoroughly characterized. TEM images and (29)Si NMR spectra showed that the amorphous phase of the initial material had been completely replaced by nanocrystals to give a micro-meso-macroporous crystalline zeolitic structure. Catalytic testing demonstrated their superiority due to the highly active sites and the presence of interconnected micro-meso-macroporosity in the cracking of bulky 1,3,5-triisopropylbenzene (TIPB) compared to traditional zeolite catalysts. This synthesis strategy was extended to prepare various zeolitic nanocrystal aggregates (ZSM-5, Beta, TS-1, etc.) with well-organized hierarchical micro-meso-macroporous structures.     

Synthesis of dicationic ionic liquids and their application in the preparation of hierarchical zeolite Beta

Piperidine- and imidazole-based dicatoinic ionic liquids have been developed for the synthesis of zeolite Beta. Hierarchical Beta has a larger surface area and pore volume than conventional Beta. Beta derived from a dicationic ionic liquid exhibited remarkably higher catalytic activity than the conventional Beta. Experimental evidence and DFT calculations suggest that only a suitable conformation of such dicationic ionic liquids is able to form zeolite Beta (see scheme).     

A New Family of Two‐Dimensional Zeolites Prepared from the Intermediate Layered Precursor IPC‐3P Obtained during the Synthesis of TUN Zeolite

The crystallization of zeolite TUN with 1,4‐bis(N‐methylpyrrolidinium)butane as template proceeds through an intermediate, designated IPC‐3P, following the Ostwald rule of successive transformations. This apparently layered transient product has been thoroughly investigated and found to consist of MWW monolayers stacked without alignment in register, that is, disordered compared with MCM‐22P. The structure was confirmed based on X‐ray diffraction and high‐resolution (HR)TEM analysis. The layered zeolite precursor IPC‐3P can be swollen and pillared affording a combined micro‐ and mesoporous material with enhanced Brunauer–Emmett–Teller (BET) surface area (685 m²g^?1) and greater accessibility of Brønsted acid sites for bulky molecules. This mesoporous material was probed with 2,6‐di‐tert‐butylpyridine (DTBP). IPC‐3P and its modification create a new layered zeolite sub‐family belonging to the MWW family. FTIR data indicate that (Al)MWW materials MCM‐22 and IPC‐3 with Si/Al ratios greater than 20 exhibit a lower relative ratio of Brønsted to Lewis acid sites than MCM‐22 (with Si/Al ratios of around 13), that is, less than 2 versus more than 3, respectively. This is maintained even upon pillaring and warrants further exploration of materials like IPC‐3P with a higher Al content. The unique XRD features of IPC‐3P indicating misaligned stacking of layers and distinct from MCM‐22P, are also seen in other MWW materials such as EMM‐10P, hexamethonium‐templated (HM)‐MCM‐22, ITQ‐30, and UZM‐8 suggesting the need for more detailed study of their identity and properties.     

Visualizing the crystal structure and locating the catalytic activity of micro- and mesoporous ZSM-5 zeolite crystals by using in situ optical and fluorescence microscopy

A combination of optical and fluorescence microscopy was used to study the morphology of micro‐ and mesoporous H‐ZSM‐5 zeolite crystals (17×4×4 μm) and to evaluate, in a spatially resolved manner, the effect of mesoporosity, introduced via desilication, on catalytic performance. For this purpose, the oligomerization of various styrene molecules was used as a model reaction, in which the carbocation intermediates formed in the zeolite pores act as reporter molecules. In situ confocal fluorescence measurements after the template removal process showed that the crystals generally consist of three different subunits that have pyramidal boundaries with each other. Examination of these crystals during styrene oligomerization revealed differences in the catalytic activity between the purely microporous and the combined micro‐ and mesoporous crystals. The introduction of intracrystalline mesoporosity limits the formation to dimeric carbocation intermediates and facilitates the transport of styrene molecules inside the zeolite volume. This leads to a more uniform coloration and fluorescence pattern of the crystals. Moreover, the oligomerization of various styrene compounds, which differ in their reactivity, provides a good way of estimating the Brønsted acid strength in a spatially resolved manner, showing a nonhomogeneously distributed Brønsted acidity over the volume of the crystals. More detailed information on the structure of the ZSM‐5 crystals was revealed for mesoporous crystals during the oligomerization of 4‐methoxystyrene. This reaction induced an “explosion” of the crystal leading to the formation of a complex system with at least eight different subunits. Finally, polarized‐light microscopy was used to unravel the pore geometry in these individual building blocks. The observed differences in catalytic behavior between micro‐ and mesoporous ZSM‐5 crystals are strengthened by the microspectroscopic techniques employed, which show that upon desilication the crystal morphology is affected, the product distribution is changed towards less conjugated carbocation intermediates, and that a gradient in Brønsted acid strength appears to be present.     

A General Route to Hollow Mesoporous Rare‐Earth Silicate Nanospheres as a Catalyst Support

Hollow mesoporous structures have recently aroused intense research interest owing to their unique structural features. Herein, an effective and precisely controlled synthesis of hollow rare‐earth silicate spheres with mesoporous shells is reported for the first time, produced by a simple hydrothermal method, using silica spheres as the silica precursors. The as‐prepared hollow rare‐earth silicate spheres have large specific surface area, high pore volume, and controllable structure parameters. The results demonstrate that the selection of the chelating reagent plays critical roles in forming the hollow mesoporous structures. In addition, a simple and low‐energy‐consuming approach to synthesize highly stable and dispersive gold nanoparticle–yttrium silicate (AuNPs/YSiO) hollow nanocomposites has also been developed. The reduction of 4‐nitrophenol with AuNPs/YSiO hollow nanocomposites as the catalyst has clearly demonstrated that the hollow rare‐earth silicate spheres are good carriers for Au nanoparticles. This strategy can be extended as a general approach to prepare multifunctional yolk–shell structures with diverse compositions and morphologies simply by replacing silica spheres with silica‐coated nanocomposites.     

A Single‐Site Platinum CO Oxidation Catalyst in Zeolite KLTL: Microscopic and Spectroscopic Determination of the Locations of the Platinum Atoms

A stable site‐isolated mononuclear platinum catalyst with a well‐defined structure is presented. Platinum complexes supported in zeolite KLTL were synthesized from [Pt(NH₃)₄](NO₃)₂, oxidized at 633 K, and used to catalyze CO oxidation. IR and X‐ray absorption spectra and electron micrographs determine the structures and locations of the platinum complexes in the zeolite pores, demonstrate the platinum‐support bonding, and show that the platinum remained site isolated after oxidation and catalysis.     

A Hierarchical MFI Zeolite with a Two‐Dimensional Square Mesostructure

A conceptual design and synthesis of ordered mesoporous zeolites is a challenging research subject in material science. Several seminal articles report that one‐dimensional (1D) mesostructured lamellar zeolites are possibly directed by sheet‐assembly of surfactants, which collapse after removal of intercalated surfactants. However, except for one example of two‐dimensional (2D) hexagonal mesoporous zeolite, no other zeolites with ordered 2D or three‐dimensional (3D) mesostructures have been reported. An ordered 2D mesoporous zeolite can be templated by a cylindrical assembly unit with specific interactions in the hydrophobic part. A template molecule with azobenzene in the hydrophobic tail and diquaternary ammonium in the hydrophilic head group directs hierarchical MFI zeolite with a 2D square mesostructure. The material has an elongated octahedral morphology, and quaternary, ordered, straight, square channels framed by MFI thin sheets expanded along the a–c planes and joined with 90° rotations. The structural matching between the cylindrical assembly unit and zeolite framework is crucial for mesostructure construction.     

ZSM‐5 Zeolite Nanosheets with Improved Catalytic Activity Synthesized Using a New Class of Structure‐Directing Agents

A new series of multiquaternary ammonium structure‐directing agents, based on 1,4‐diazabicyclo[2.2.2]octane, was prepared. ZSM‐5 zeolites with nanosheet morphology (10 nm crystal thickness) were synthesized under hydrothermal conditions using multiquaternary ammonium surfactants as the zeolite structure‐generating agents. Both wide‐angle and small‐angle diffraction patterns were obtained using only a suitable structure‐directing agent under a specific zeolite synthesis composition. A mechanism of zeolite formation is proposed based on the results obtained from various physicochemical characterizations. ZSM‐5 materials were investigated in catalytic reactions requiring medium to strong acidity, which are important for the synthesis of a wide range of industrially important fine and specialty chemicals. The catalytic activity of ZSM‐5 materials was compared with that of the conventional ZSM‐5 and amorphous mesoporous aluminosilicate Al‐MCM‐41. The synthesis strategy of the present investigation using the new series of structure‐directing agents could be extended for the synthesis of other related zeolites or other porous materials in the future. Zeolite with a structural feature as small as the size of a unit cell (5–10 nm) with hierarchically ordered porous structure would be very promising for catalysis.