自适应模拟退火遗传算法在薄膜厚度及光学常数反演中的应用

准确的测量薄膜的厚度和光学常数,在薄膜的制备、研究和应用中都是十分重要的。借助Cauchy色散模型,通过薄膜透过率测量曲线,用改进的自适应模拟退火遗传算法对透过率曲线进行全光谱拟合,从而反演得到薄膜的厚度和光学常数。对由电子束蒸发制备的TiO2单层膜和SiO2/TiO2双层膜的厚度和光学常数进行了测量计算。实验结果表明,计算得到的光学参数与实测结果相一致,厚度误差小于2nm,在560nm波长处折射率误差小于0.03。     

光谱法确定离子束溅射Ta_2O_5/SiO_2薄膜的光学常数及其性能

采用双离子溅射的方法,在硅、石英基底上制备了单层Ta2O5、SiO2及双层Ta2O5/SiO2光学薄膜。结合Cauchy色散模型,利用石英基底上单层Ta2O5及双层Ta2O5/SiO2薄膜透射光谱曲线,采用改进的遗传单纯形混合算法,获得了Ta2O5和SiO2薄膜材料在400~700nm波段的光学常数。结果表明,理论分析值与实验测量值取得了很好的一致性,拟合出的单层Ta2O5薄膜折射率误差小于0.001,膜层厚度误差不超过1nm;双层Ta2O5/SiO2薄膜最大折射率误差小于0.004,最大厚度误差小于2.5nm。此外,还对400℃高温环境下双层Ta2O5/SiO2薄膜的微观结构、应力、表面形貌及光学性能变化进行了研究。     

集成光学 集成光学、波导理论

TN2522006010411SiO2平面光波导的PECVD制备和膜层特性研究=PECVD deposition of silica plane waveguides and the fil mproperties[刊,中]/陈思乡(武汉理工大学机电工程学院.湖北,武汉(430070)),江征风…∥光通信研究.—2005(5).—68-70研究了等离子体增强化学汽相沉积(PECVD)的光波导膜层的光学特性,论述了沉积工艺参量和退火处理对膜层性能的影响。优化工艺获得了高质量的波导膜层,成功设计制作了在1550nm中心波长损耗低于0.1dB/cm的平面光波导和阵列波导光栅(AWG)器件。图7表1参4(于晓光)TN25220060104125层非线性平板波导T…     

PECVD技术制备单层光学薄膜抗激光损伤特性研究

采用PECVD技术在BK7玻璃基底上沉积了不同厚度的单层SiO2（折射率为1.46）和SiNx（折射率为1.84）光学薄膜,并对这2种膜层进行抗激光损伤阈值（LIDT）测试,分析讨论了PECVD技术制备的单层光学薄膜与抗激光损伤特性之间的关系。实验结果表明:PECVD技术制备的单层SiO2薄膜有较高的LIDT,薄膜光学厚度在o/4~o/2之间时,在光学厚度为350 nm时,LIDT有最小值21.7 J/cm2,光学厚度为433 nm时,LIDT有最大值27.9 J/cm2。SiNx薄膜的LIDT随着光学厚度增加而减小,在光学厚度为o/4时,LIDT有最大值29.3 J/cm2,光学厚度为o/2时,LIDT有最小值4.9 J/cm2。     

复合纳米光学变色薄膜

用热蒸发和磁控溅射的物理镀膜方法和溶胶-凝胶化学涂布的方法相结合制备了有机和无机复合纳米光学变色薄膜。光学变色薄膜为多层薄膜,当有自然光进入光学变色薄膜时,随着入射光和视角的变化在薄膜上可以看到明显的光变色效果。这种薄膜可以单独或与油墨组合作为一种新颖的防伪材料。根据多层复合膜光干涉原理经设计和计算确定薄膜为PET／Cr／介质／Al膜系结构。介质分别是有机高聚物和SiO2。SiO2是多孔纳米材料,用溶胶-凝胶方法制备,通过调节催化和凝胶的方式和条件,折射率在1.15～1．45之间。介绍了制作方法和薄膜特性。     

TiN/SiO2纳米多层膜的晶体生长与超硬效应

高硬度的含氧化物纳米多层膜在工具涂层上具有重要的应用价值.研究了TiN/SiO2纳米多层膜的晶体生长特征和超硬效应.一系列具有不同SiO2和TiN调制层厚的纳米多层膜采用多靶磁控溅射法制备;采用x射线衍射、x射线能量色散谱、高分辨电子显微镜和微力学探针表征了多层膜的微结构和力学性能.结果表明,虽然以单层膜形式存在的TiN和SiO2分别形成纳米晶和非晶结构,它们组成多层膜时会因晶体生长的互促效应而呈现共格外延生长的结构特征.在SiO2调制层厚度约小于1 nm时,多层膜呈现强烈的(111)织构,并伴随着硬度和弹性模量的显著上升,最高硬度和弹性模量分别达到44.5和473 GPa.进一步增加SiO2层的厚度,由于SiO2层呈现非晶态,多层膜的共格外延生长受到抑制,硬度也相应降低.TiN调制层厚度的改变虽对多层膜的生长结构和力学性能也有影响,但并不明显.     

Si／SiO2多层膜的I-V特性研究

用射频磁控溅射法制备了Si／SiO2多层膜,并对多层膜的FV特性实验结果进行了拟合．分析表明,Si／SiO2多层膜的I-V特性由多种因素决定。单一的电流输运模型不能控制Si／SiO2多层膜的I-V特性,多层膜结构及氧化硅层的厚度是影响薄膜I-V特性的主要因素．     

第一性原理研究厚度和空位缺陷对Si/SiO2界面电子结构与光学性质的影响

采用基于密度泛函理论的平面波超软赝势方法,在局域密度近似（LDA）下研究了Si纳米层厚度和O空位缺陷对Si/SiO2界面电子结构及光学性质的影响．电子结构计算结果表明：在0.815~2.580nm的Si层厚度范围内,Si/SiO2界面结构的能隙随着厚度减小而逐渐增大,表现出明显的量子尺寸效应,这与实验以及其他理论计算结果一致;三种不同的O空位缺陷的存在均使得Si/SiO2界面能隙中出现了缺陷态,费米能级向高能量方向移动,且带隙有微弱增加．光学性质计算结果表明：随着Si纳米层厚度的减小,Si/SiO2界面吸收系数产生了蓝移;O空位缺陷引入后,界面光学性质的变化主要集中在低能区,即低能区的吸收系数和光电导率显著增加．可见,改变厚度和引入缺陷能够有效地调控Si/SiO2界面体系的电子和光学性质,上述研究结果为Si/SiO2界面材料的设计与应用提供了一定的理论依据．     

第一性原理研究厚度和空位缺陷对Si/SiO2界面电子结构与光学性质的影响

采用基于密度泛函理论的平面波超软赝势方法,在局域密度近似（ LDA）下研究了Si纳米层厚度和O空位缺陷对Si／SiO2界面电子结构及光学性质的影响．电子结构计算结果表明：在0.815～2.580nm的Si层厚度范围内, Si／SiO2界面结构的能隙随着厚度减小而逐渐增大,表现出明显的量子尺寸效应,这与实验以及其他理论计算结果一致;三种不同的O空位缺陷的存在均使得Si／SiO2界面能隙中出现了缺陷态,费米能级向高能量方向移动,且带隙有微弱增加．光学性质计算结果表明：随着Si纳米层厚度的减小, Si／SiO2界面吸收系数产生了蓝移; O空位缺陷引入后,界面光学性质的变化主要集中在低能区,即低能区的吸收系数和光电导率显著增加．可见,改变厚度和引入缺陷能够有效地调控Si／SiO2界面体系的电子和光学性质,上述研究结果为Si／SiO2界面材料的设计与应用提供了一定的理论依据．     

不连续Co/SiO2多层膜的结构及其输运性质的研究

用射频磁控溅射方法制备了系列Co/SiO2不连续磁性金属绝缘体多层膜（DMIM） .经研究发现：对［SiO2(2.4 nm)/Co(t)］20体系，在Co层厚度小于2.5 nm时，Co层由连续变为不连续；Co层不连续时，其导电机理为热激发的电子隧穿导电，lnR与T-1/2接近正比关系; 隧道磁电阻（TMR）在Co层厚度为1.4 nm时出现极大值-3%.DMIM 的性质 不仅与磁性金属层厚度密切相关，而且与绝缘层厚度有密切的关系.在固定Co层厚度为 1.9 nm的情况下，研究了TMR随SiO2层厚度的变化 关键词： 不连续磁性金属/绝缘体多层膜 隧道磁电阻效应     

Effect of electrodeposition modes on surface characteristics and corrosion properties of fluorine-doped hydroxyapatite coatings on Mg-Zn-Ca alloy

The microstructure, morphology and composition highly determine the corrosion resistance and bioactivity of coating. In traditional cathodic electrodeposition process, because of the unfavorable effects of the polarization of concentration difference and H₂ evolution, fluorine-doped hydroxyapatite coating was loose and porous. This coating could not ensure the long-term stability of the Mg alloy implants. In order to improve the corrosion resistance and bioactivity of coating, pulse electrodeposition and H₂O₂ were introduced into the electrodeposition to deposit fluorine-doped hydroxyapatite coating. As a comparative study, microstructure, corrosion resistance properties and bioactivity of traditional cathodic electrodeposition coating and pulse electrodeposition coating were investigated, respectively. The results revealed that nano fluorine-doped hydroxyapatite coating could be prepared by pulse electrodeposition, and the coating was dense and uniform. The potentiodynamic polarization experiment indicated that the dense and uniform coating could effectively protect Mg alloy substrate from corrosion. Immersion testing was performed in simulated body fluid. It was found that pulse electrodeposition coating could more effectively induce the precipitation of Mg²⁺, Ca²⁺ and PO₄³⁻ in comparison with traditional cathodic electrodeposition coating, because the nano phase had comparatively high specific surface area. Thus magnesium alloy coated with fluorine-doped nano-hydroxyapatite coating may be a promising candidate as biodegradable bone implants, and was worthwhile to further investigate the in vivo degradation behavior.     

Laser cladding of in situ TiB2/Fe composite coating on steel

To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ TiB₂/Fe composite coating on steel using ferrotitanium and ferroboron as the coating precursor. The phase constituents and microstructure of the composite coating were investigated using X-ray diffraction (XRD), scanning electron micrograph (SEM) and electron probe microanalysis (EPMA). Microhardness tester and block-on-ring wear tester were employed to measure the microhardness and dry-sliding wear resistance of the composite coating. Results show that defect-free composite coating with metallurgical joint to the steel substrate can be obtained. Phases presented in the coating consist of TiB₂ and α-Fe. TiB₂ particles which are formed in situ via nucleation-growth mechanism are distributed uniformly in the α-Fe matrix with blocky morphology. The microhardness and wear properties of the composite coating improved significantly in comparison to the as-received steel substrate due to the presence of the hard reinforcement TiB₂.     

The effect of particles size distribution on aesthetic and thermal performances of polydisperse TiO2 pigmented coatings: Comparison between numerical and experimental results

A new approach in designing pigmented coatings considering both visual and thermal concerns was introduced by authors in previous works. The objective was to design a pigmented coating with dark appearance which can stay cool while exposed to sunlight. This behavior can be achieved by coating a typical black substrate with a pigmented coating with controlled size and concentration of particles and coating thickness. In present work, the spectral behaviour of polydisperse TiO₂ pigmented coatings was studied. The radiative properties of polydisperse TiO₂ powders were evaluated and the radiative transfer in the pigmented coating was modelled using the radiation element method by ray emission model (REM²). The effects of particles size distribution on spectral reflectivity, optimization parameter, and color coordinates were discussed. The results of numerical calculation were validated by experimental reflectivity measurements of several TiO₂ pigmented coating samples made from two different TiO₂ powders with different size distributions of particles. The results show that our model can reasonably predict the spectral reflectivity of TiO₂ pigmented coating samples. Moreover, the results of optimized monodisperse TiO₂ pigmented coatings were again validated.     

PDMS改性环氧树脂/Sm2O3复合涂层的近红外光谱及疏水性研究

以聚二甲基硅氧烷(PDMS)改性环氧树脂(HYSZ)为粘合剂,Sm₂O₃为功能颜料,纳米SiO₂为微纳结构改性剂,制备得到了一种同时具有良好疏水性能和附着力的近红外吸收涂层。系统分析了PDMS和HYSZ质量比、邻苯二甲酸二辛酯(DOP)添加量、总填料添加量、 Sm₂O₃和纳米SiO₂质量比对涂层性能的影响。结果表明：PDMS改性可明显降低涂层的表面能,从而使涂层的疏水性得到明显增强。利用DOP强化涂层韧性和微观搭桥作用可增强涂层整体性,从而可明显提高涂层的附着力和近红外吸收性能。涂层的表面粗糙度可随总填料添加量的增加而明显升高,进而可使涂层表现出更优的疏水性能。当涂层中PDMS和HYSZ质量比、 DOP添加量、总填料添加量、 Sm₂O₃和纳米SiO₂质量比分别为1∶9, 20%, 50%和5.5∶4.5时,涂层同时具有良好的近红外低反射率(59.1%)、疏水性能(水接触角为137°)及附着力...     

Dry sliding wear behaviour of magnesium oxide and zirconium oxide plasma electrolytic oxidation coated magnesium alloy

Two types of PEO coatings, one consisting of magnesium oxide (MgO) and the other comprising zirconium oxide (ZrO₂) as the main phase composition were produced on AM50 magnesium alloy from alkaline and acidic electrolytes, respectively. The ZrO₂ coating was found to be spongy and thicker with a higher roughness, whilst the relatively more compact MgO coating was having contrasting features. In the dry sliding oscillating wear tests under two different loads viz., 2 N and 5 N, the ZrO₂ coating exhibited a very poor wear resistance. The MgO coating showed an excellent resistance to sliding wear under 2 N load; however, the load bearing capacity of the coating was found to be insufficient to resist the wear damage under 5 N load. The higher specific wear rates of the MgO coating under 5 N load and that of the ZrO₂ coating under 2 N and 5 N loads were attributed to the poor load bearing capacity and a three-body-abrasive wear mechanism.     

SHS等离子喷涂制备FeAl2O4-Al2O3-Fe纳米复合涂层的研究

利用SHS等离子喷涂技术，将经过机械团聚法制备的Fe₂O₃-Al复合粉体送入等离子焰流，沉积出厚度约为400 μm的复合涂层.利用XRD，SEM 和TEM等检测手段对涂层的成分和组织进行了分析，测定了涂层的显微硬度、断裂韧性以及耐磨性.结果表明涂层为具有纳米结构的FeAl₂O₄-Al₂O₃-Fe纳米复合组织；涂层的显微硬度为HV_100g870；断裂韧性是普通Al₂O₃涂层的2倍；无润滑磨损的耐磨性是普通Al₂O₃涂层的2.5倍. 关键词： SHS等离子喷涂 纳米涂层 断裂韧性     

Microstructures and properties of plasma sprayed FeAl/CeO2/ZrO2 nano-composite coating

Commercial FeAl powders and ZrO₂ nano-particles as well as CeO₂ additive were reconstituted into a novel multi-compositional feedstock powders via spray drying. The resulting feedstock powders were used to deposit FeAl/CeO₂/ZrO₂ nano-composite coating by plasma spraying on 1Cr18Ni9Ti stainless steel. An X-ray diffractometer (XRD), a scanning electron microscope equipped with an energy dispersive spectrometer (SEM/EDS), and a field emission scanning electron microscope equipped with an energy dispersive spectrometer (FESEM/EDS) were employed to characterize the microstructure of the as-prepared feedstock powders and nano-composite coating. At the same time, the mechanical properties and friction and wear behavior of the nano-composite coating and pure FeAl coating were comparatively evaluated by using a Vickers microindentation tester and ball-on-disk sliding wear tribotester, respectively. And the wear mechanisms for the two types of coatings are discussed in terms of their microstructure and mechanical properties. Results indicate that the nano-composite coating has a much higher hardness and fracture toughness as well as drastically increased wear resistance than pure FeAl coating, which could be mainly attributed to the reinforcing effect of ZrO₂ nano-particles and partially attributed to the refining effect of CeO₂ in the nano-composite coating.     

电解等离子体法制备Al2O3陶瓷层及其特性研究

利用电弧喷铝并重熔后进行电解等离子体处理(EPP)的方法在Q235钢基体上制备出呈冶金结 合的Al₂O₃陶瓷层.利用XRD，SEM和EDS等手段对陶瓷层的成分和显 微组织进行了分析， 测定了陶瓷层的耐蚀性能和耐磨性能.实验结果表明，陶瓷层主要由α-Al₂O3，γ-Al₂O₃，θ-Al₂O₃以及一 些非晶相组成，组织致密，耐蚀性能和耐磨性能良好. 关键词： 电解等离子体处理 陶瓷层 复合技术 生长机理     

Influence of Co(CH3COO)2 concentration on thermal emissivity of coatings formed on titanium alloy by micro-arc oxidation

Ceramic thermal protection coatings on Ti6Al4V alloy were achieved by micro-arc oxidation (MAO) in the presence of Co(CH₃COO)₂. The morphology, crystallographic structure and chemical composition of the coating were characterized by various techniques. The thermal emission of the coating was measured by Fourier transform spectrometer apparatus. The bonding strength between the coating and substrate was studied, together with the thermal shock resistance of the coating. The results indicate that the content of Co in the coating layer significantly affects its thermal emissivity. Higher concentration of Co(CH₃COO)₂ in electrolytes leads to more Co ions into the coating, which enhances the emissivity of the coating. All the coatings show bonding strength higher than 10 MPa. In addition, the coating remains stable over 40 cycles of thermal shocking. The coating formed at 4 g/L Co(CH₃COO)₂ displays an average spectral emissivity value more than 0.9 and bonding strength about 10.4 MPa.     

Electrodeposited nickel-cobalt composite coating containing MoS2

Ni-Co/MoS₂ composite coatings were prepared by electrodeposition in a Ni-Co plating bath containing nano-sized MoS₂ particles to be co-deposited. The polarization behavior of the composite plating bath was examined on a PAR-273A potentiostat/galvanostat device. The friction and wear behaviors of the Ni-Co/MoS₂ composite coatings were evaluated with UMT-2MT test rig in a ball-on-disk contact mode. The morphologies of the original and worn surfaces of the composite coatings were observed on scanning electron microscope (SEM). It was found that the introduction of MoS₂ nano-particulates in the electrolyte caused the shift towards larger negatives of the reduction potential of the Ni-Co alloy coating, and the co-deposited MoS₂ showed no significant effect on the electrodeposition process of the Ni-Co alloy coating. However, the co-deposited MoS₂ led to changes in the surface morphology and structure of the composite coating as well. Namely, the peak width of the Ni-Co solid solution for the composite coating is broader as compared to that of the Ni-Co alloy coating. The co-deposited MoS₂ particulates were uniformly distributed in the Ni-Co matrix and contributed to increase tribological properties of the Ni-Co alloy coating.