Melt electrospinning in a parallel electric field

Electrospinning is an efficient and direct method of fabricating nanofibers. Fibers are frequently unstable in the electrospinning process, and the uneven distribution of the electric field is an important factor leading to instability. Experimental and finite element simulation studies are conducted on the process of melt electrospinning in a parallel electric field. Two parallel metal disks are used to successfully generate a uniform electric field. Electric field intensity on the edges of the metal disk is always stronger than the field at the center of the disk or at the spinneret bottom. The diameters, distances, and relative areas of these disks significantly affect the distribution of the electric field. Thus, the parallel electric field effectively reduces jet buckling in melt electrospinning. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 946–952     

Electrospinning process using field‐controllable electrodes

For the production of uniaxially oriented nanofibers and a three‐dimensional, biodegradable scaffold consisting of nanosized fibers, an electrospinning process was modified with a cylindrical auxiliary electrode that was connected to a spinning nozzle to stabilize the initially spun solution and a parallel‐plate electrode as a collector generating an alternating‐current electric field for collecting spun jets. With the complex electric field in the electrospinning process, biodegradable poly(ε‐caprolactone) nanofibers were stacked on a thin, dielectric substrate covering the electrode according to a predetermined design. The degree of orientation of spun nanofibers to the field direction of a target electrode was highly dependent on the applied frequency and field strength of the target electrode. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1426–1433, 2006     

Polymer entanglement loss in extensional flow: Evidence from electrospun short nanofibers

High strain rate extensional flow of a semidilute polymer solution can result in fragmentation caused by polymer entanglement loss, evidenced by appearance of short nanofibers during electrospinning. The typically desired outcome of electrospinning is long continuous fibers or beads, but, under certain material and process conditions, short nanofibers can be obtained, a morphology that has scarcely been studied. Here we study the conditions that lead to the creation of short nanofibers, and find a distinct parametric space in which they are likely to appear, requiring a combination of low entanglement of the polymer chains and high strain rate of the electrospinning jet. Measurements of the length and diameter of short nanofibers, electrospun from PMMA dissolved in a blend of CHCl₃ and DMF, confirm the theoretical prediction that the fragmentation of the jet into short fibers is brought about by elastic stretching and loss of entanglement of the polymer network. The ability to tune nanofiber length, diameter and nanostructure, by modifying variables such as the molar mass, concentration, solvent quality, electric field intensity, and flow rate, can be exploited for improving their mechanical and thermodynamic properties, leading to novel applications in engineering and life sciences. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1377–1391     

A comparative study of jet formation in nozzle‐ and nozzle‐less centrifugal spinning systems

Centrifugal spinning, a recently developed approach for ultra‐fine fiber production, has attracted much attention as compared with the electrospinning, due to its high yield, no solution polarity and high‐voltage electrostatic field requirements, etc. In this study, the jet formation process and spinning parameters on jet path are explored and compared in nozzle‐ and nozzle‐less centrifugal spinning systems. For nozzle‐less centrifugal spinning, fingers are formed at the front of thin liquid film due to the theory of Rayleigh–Taylor instability. We find that the lower solution concentration and higher rotational speed favor the formation of thinner and longer fingers. Then, the critical angular velocity and initial jet velocity for nozzle‐/nozzle‐less centrifugal spinning are obtained in accordance with the balance of centrifugal force, viscous force, and surface tension. When jet leaves the spinneret, it will undergo a series of motions including necking and whipping processes, and then, a steady spiral jet path is formed with its radius getting tighter. Finally, we experimentally study the effect of rotational speed and solution concentration on jet path, which shows that the higher rotational speed results in a larger radius of jet path while the solution concentration has little effect on it. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1547–1559     

Design of a novel co‐electrospinning system with flat spinneret for producing helical nanofibers

A kind of biomimetic fibers of helical structures at nanoscale has attracted increasing interest. In this study, a novel co‐electrospinning setup with a designed flat spinneret, used for the fabrication of helical nanofibers, is reported in this study. Poly(m‐phenylene isophthalamide) (Nomex) and Thermoplastic polyurethane (TPU) are chosen as the two components in co‐electrospinning. To display the efficiency for producing helical fibers, a generally used core–shell needle spinneret is used for comparison. The effect of the uniformity of electric field distribution created by these two types of spinnerets on the jet motion and the resultant helical fibers is developed, with systematical simulation and experimental research. The results showed that the co‐electrospinning system with the newly designed flat spinneret can produce helical nanofibers efficiently. Compared with the needle spinneret, the flat spinneret created more uniform electric field, leading to better morphology and structure of the resultant helical fibers. In addition, an approach to achieve the scale‐up of this co‐electrospinning system is developed. This novel design is expected to provide a promising method to fabricate nanofiber materials with helical structures. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1496–1505     

无针式静电纺丝喷头几何形状对电场分布规律的影响机理

根据射流的质量守恒、 电荷守恒和动量守恒分析稳态射流的运动过程, 建立了控制方程组; 应用有限元分析软件COMSOL Multiphysics 5.0建立3种无针式喷头模型, 分析其外部电场的分布规律. 研究发现, 在由典型圆柱体喷头到增加辅助电极的阶梯轴喷头的几何形状变化过程中, 电场强度分布受两侧添加的辅助电极角度和增加回转体数量及回转体直径的影响, 通过设计, 电场被逐步优化. 对无针式静电纺丝装置的生产效率及纤维质量的提高具有重要意义.     

Fluorescent PMMA/MEH‐PPV electrospun nanofibers: Investigation of morphology,solvent, and surfactant effect

Electrospinning is a powerful technique to produce nanofibers of tunable diameter and morphology for medicine and biotechnological applications. By doping electrospun nanofibers with inorganic and organic compounds, new functionalities can be provided for technological applications. Herein, we report a study on the morphology and optical properties of electrospun nanofibers based on the conjugated polymer poly[2‐methoxy‐5‐(2‐ethylhexyloxy)‐1,4‐phenylenevinylene] (MEH‐PPV) and poly(methylmethacrylate) (PMMA). Initially, we investigate the influence of the solvent, surfactant, and the polymer concentration on electrospinning of PMMA. After determining the best conditions, 0.1% MEH‐PPV was added to obtain fluorescent nanofibers. The optical characterizations display the successful impregnation of MEH‐PPV into the PMMA fibers without phase separation and the preservation of fluorescent property after fiber electrospinning. The obtained results show the ability of the electrospinning approach to obtain fluorescent PMMA/MEH‐PPV nanofibers with potential for optical devices applications. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1388–1394     

Surface‐treated and multilayered poly(ε‐caprolactone) nanofiber webs exhibiting enhanced hydrophilicity

To improve the hydrophilic properties of poly(ε‐caprolactone) (PCL) nano/microfiber webs for tissue engineering scaffolds, PCL webs of various structures were fabricated by electrospinning with single or double nozzles connected to an auxiliary electrode. Surface‐modified and layered PCL fiber webs were made by including water‐soluble poly(ethylene oxide) (PEO) in the PCL electrospinning solution (single‐nozzle method) or by electrospinning of alternating PCL and PEO solutions using two nozzles (double‐nozzle method), respectively. When the PEO component within the resulting webs was removed by dissolution with distilled water, the remnant PCL webs exhibited two distinct structures. Those made by the single‐nozzle method consisted of nanofibers with high surface roughness, whereas those made by the double‐nozzle method consisted of stacked layers of PCL nanofibers. Both types of structured PCL web showed improved hydrophilicity characteristics compared with those of nanofiber webs generated from a pure PCL solution using a typical electrospinning process. Cell culturing and scanning electron microscopy showed that the interactions between human dermal fibroblasts and the structured PCL scaffolds were very favorable. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2038–2045, 2007     

Large‐scale aligned fiber mats prepared by salt‐induced pulse electrospinning

In this article, a new large‐scale aligned fiber mats formation method called salt‐induced pulse electrospinning was developed. By electrospinning salted solution in a humid environment, traditional continuous electrospinning changed into pulse electrospinning and aligned fibers were thus formed. The possible mechanisms for the occurrence of salt‐induced pulse electrospinning and the formation of fiber alignment were studied. The continuous electrospinning changing into the pulse electrospinning was due to the change of viscosity and conductivity of salted polymer solution in a wet electrospinning condition. Fishing net‐shaped whipping region of the electrospinning jet during pulse electrospinning process was considered as the key factor for the formation of fiber alignment. The mechanical properties of the aligned fiber mat increased significantly compared with that of the random fiber mat. This aligned fiber preparation method only requires a very low rotating drum speed as the receiver and can produce large‐scale aligned fiber mats for many applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Modeling of downstream heating in melt electrospinning of polymers

In this study, both modeling and experimental approaches are used to demonstrate that downstream volumetric heating of electrospun fibers during melt electrospinning can result in markedly decreased fiber diameters. Previous melt electrospinning techniques were limited to production of micron‐sized fibers. This is because high viscosity and low electrical conductivity of the polymer melt coupled with rapid heat loss to the surroundings resulted in solidification of the jet before it had been significantly stretched by the electric field. In our study, we utilize a model for non‐isothermal melt electrospinning in the presence of a volumetric heat source. Our simulation results demonstrate that downstream heating does reduce the fiber diameter, and is therefore a feasible approach for resolving the limitations of melt electrospinning. In addition, our model has also been used to capture the effect of the surrounding temperature, which affects the thinning of the fiber through surface rather than volumetric interactions. Finally, melt electrospinning experiments are utilized to validate the model predictions for downstream heating. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1393–1405     

Influence of solvents on the formation of ultrathin uniform poly(vinyl pyrrolidone) nanofibers with electrospinning

Although there have been many reports on the preparation and applications of various polymer nanofibers with the electrospinning technique, the understanding of synthetic parameters in electrospinning remains limited. In this article, we investigate experimentally the influence of solvents on the morphology of the poly(vinyl pyrrolidone) (PVP) micro/nanofibers prepared by electrospinning PVP solution in different solvents, including ethanol, dichloromethane (MC) and N,N‐dimethylformamide (DMF). Using 4 wt % PVP solutions, the PVP fibers prepared from MC and DMF solvents had a shape like a bead‐on‐a‐string. In contrast, smooth PVP nanofibers were obtained with ethanol as a solvent although the size distribution of the fibers was somewhat broadened. In an effort to prepare PVP nanofibers with small diameters and narrow size distributions, we developed a strategy of using mixed solvents. The experimental results showed that when the ratio of DMF to ethanol was 50:50 (w/w), regular cylindrical PVP nanofibers with a diameter of 20 nm were successfully prepared. The formation of these thinnest nanofibers could be attributed to the combined effects of ethanol and DMF solvents that optimize the solution viscosity and charge density of the polymer jet. In addition, an interesting helical‐shaped fiber was obtained from 20 wt % PVP solution in a 50:50 (w/w) mixed ethanol/DMF solvent. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3721–3726, 2004     

Synthesis and mechanical properties of para‐aramid nanofibers

Scalable, bottom‐up chemical synthesis and electrospinning of novel Cl‐substituted poly(para‐phenylene terephthalamide) (PPTA) nanofibers are herein reported. To achieve Cl‐PPTA nanofibers, the chemical reaction between the monomers was precisely controlled, and dissolution of the polymer into solvent was tailored to enable anisotropic solution formation and sufficient entanglement molecular weight. Electrospinning processing parameters were studied to understand their effects on fiber formation and mat morphology and then optimized to yield consistently high quality fibers. Importantly, the control of relative humidity during the fiber formation process was found to be critical, likely because water promotes hydrogen bond formation between the PPTA chains. The fiber and mat morphologies resulting from different combinations of chemistry and spinning conditions were observed using scanning electron microscopy, and observations were used as inputs to the optimization process. Tensile properties of single Cl‐PPTA nanofibers were characterized for the first time using a nanomanipulator mounted inside a scanning electron microscope (SEM), and fiber moduli measuring up to 70 GPa, and strengths exceeding 1 GPa were achieved. Given the excellent mechanical properties measured for the nanofibers, this chemical synthesis procedure and electrospinning protocol appear to be a promising route for producing a new class of nanofibers with ultrahigh strength and stiffness. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 563–573     

静电纺丝——从无规纳米纤维膜到取向连续长纱

静电纺丝是通过对聚合物溶液或熔体施加外电场制造纳米纤维的有效方法.电纺过程中,在静电力作用下聚合物射流快速鞭动,形成的纳米纤维无规堆砌,得到无纺布状的无规纳米纤维膜.这种纳米纤维膜具有极大的比表面积,已用于超高效过滤,在刨伤修复、组织工程、水处理等领域有广泛的应用前景.为了进一步拓展纳米纤维在纤维工业、纺织品、微制造等领域的应用,电纺纳米纤维的取向和连续长纱的制备研究受到科学家的重视,文献报道了多种纳米纤维取向方法.本文分析了纳米纤维膜无规堆砌结构的形成机理,总结了纳米纤维取向研究和连续长纱制备研究进展,特别介绍了基于静电作用分析提出的共轭电纺方法,讨论了取向纳米纤维的应用以及纳米纤维未来的研究方向.     

Electrospun poly(aniline‐co‐ethyl 3‐aminobenzoate)/poly(lactic acid) nanofibers and their potential in biomedical applications

Poly(aniline‐co‐ethyl 3‐aminobenzoate) (3EABPANI) copolymer was blended with poly(lactic acid) (PLA) and co‐electrospun into nanofibers to investigate its potential in biomedical applications. The relationship between electrospinning parameters and fiber diameter has been investigated. The mechanical and electrical properties of electrospun 3EABPANI‐PLA nanofibers were also evaluated. To assess cell morphology and biocompatibility, nanofibrous mats of pure PLA and 3EABPANI‐PLA were deposited on glass substrates and the proliferation of COS‐1 fibroblast cells on the nanofibrous polymer surfaces determined. The nanofibrous 3EABPANI‐PLA blends were easily fabricated by electrospinning and gave enhanced mammalian cell growth, antioxidant and antimicrobial capabilities, and electrical conductivity. These results suggest that 3EABPANI‐PLA nanofibrous blends might provide a novel bioactive conductive material for biomedical applications. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

周期性变电场下熔体静电纺丝射流的介观模拟

利用介观模拟的耗散粒子动力学法, 对纺丝射流稳定直线段区域进行变电场模拟, 并以三维的射流路径呈现出来. 研究了不同控制频率下的变电场对聚合物分子链的运动情况、 射流直径及下落行为的影响. 结果表明, 与稳定电场相比, 周期性改变电场能够有效提高分子链的拉伸, 使射流直径减小, 较低的控制频率能够加速射流的下落, 从而获得较细的纤维.     

In situ growth of ZnO nanocrystals from solid electrospun nanofiber matrixes

Porous fiber membranes consisting of 1D assemblies of ZnO nanocrystal-supported poly(vinyl alcohol) (PVA) nanofibers are described. These hybrid nanofiber membranes were assembled by first electrospinning a ZnO precursor-containing PVA aqueous solution. Subsequently, the electrospun composite nanofibers were submerged in a basic ethanol solution. As a result, ZnO precursors in solid PVA matrixes were hydrolyzed to generate ZnO crystals residing on the fiber surfaces. Photoluminescence spectroscopy analysis demonstrated the as-hydrolyzed fiber membranes possess white luminescence. Furthermore, the ZnO-encapsulated PVA nanofibers were prepared by directly electrospinning a ZnO nanocrystal-containing PVA solution as the contrast of the as-hydrolyzed hybrid nanofibers. The surface photovoltage spectroscopy (SPS) confirmed that the as-hydrolyzed hybrid fiber membranes had a strong SPS response, but the directly spun fiber membranes did not have any SPS response. This can be attributed to the favorable structure of the hydrolyzed hybrid nanofibers, that is, the surface residence of ZnO permits ZnO crystals to make direct contact with ITO electrodes to transfer the photogenerated electron originating from ZnO to ITO electrodes. By contrast, the transfer of the photogenerated electron is limited by PVA matrixes in the directly spun fiber system.     

静电纺丝制备荧光导电双功能复合纳米纤维及其表征

采用静电纺丝技术将导电聚苯胺(PANI)和铕/铽稀土配合物掺杂到高分子基质聚乙烯吡咯烷酮(PVP)中,制备出荧光导电复合纳米纤维。用扫描电镜(SEM)、荧光光谱仪(FL)、宽频介电松驰谱仪对荧光导电复合纳米纤维的性能进行分析,结果显示,在270nm紫外光激发下,铕系列与铽系列复合纳米纤维分别发出红光和绿光。同时,复合纳米纤维的电导率可以达到1.18×10~(-6) S/cm,两种复合纳米纤维同时具有优异的荧光性能及良好的导电功能。     

Controlled Nanofiber Composed of Multi‐Wall Carbon Nanotube/Poly(Ethylene Oxide)

We have successfully fabricated poly(ethylene oxide) (PEO) nanofibers containing embedded multi‐wall carbon nanotubes (MWCNTs). An initial dispersion of the MWCNTs in distilled water was achieved using sodium dodecyl sulfate. Subsequently, the dispersion was decanted into a PEO solution, which enabled separation of the MWCNTs and their individual incorporation into the PEO nanofibers on subsequent electrospinning. Initially, the carbon nanotube (CNT) rods were randomly oriented, but owing to the sink‐like flow in the electrospinning wedge, they became gradually oriented along the streaming direction, in order that oriented CNTs were obtained on entering the electrospun jet. Individual MWCNTs became embedded in the nanofibers, and were mostly aligned along the fiber axis. Evidence of load transfer to the nanotubes in the composite nanofiber was observed from the field‐emission scanning electron microscopy, transmission electron microscopy and conductivity data.     

Electrospun Cu/Sn/C Nanocomposite Fiber Anodes with Superior Usable Lifetime for Lithium‐ and Sodium‐Ion Batteries

Cu/Sn/C composite nanofibers were synthesized by using dual‐nozzle electrospinning and subsequent carbonization. The composite nanofibers are a homogeneous amorphous matrix comprised of Cu, Sn, and C with a trace of crystalline Sn. The Li‐ and Na‐ion storage performance of the Cu/Sn/C fiber electrodes were investigated by using cyclic voltammetry, galvanostatic cycling, and electrochemical impedance spectroscopy. Excellent, stable cycling performance indicates capacities of 490 and 220 mA h g^?1 for Li‐ion (600 cycles) and Na‐ion (200 cycles) batteries, respectively. This is a significant improvement over other reported Sn/C nanocomposite devices. These superior electrochemical properties could be attributed to the advantages of incorporating one‐dimensional nanostructures into the electrodes, such as short electron diffusion lengths, large specific surface areas, ideal homogeneous structures for buffering volume changes, and better electronic conductivity that results from the amorphous copper and carbon matrix.