UV‐Visible Spectroscopic Study of rac‐Et(Ind)2ZrCl2/Aluminoxanes

The UV‐visible spectroscopic study of the interaction between rac‐Et(Ind)₂ZrCl₂ and different aluminoxanes, such as isobutylaluminoxane (BAO) and ethyl(isobutyl)aluminoxane (EBAO), was conducted under normal polymerization conditions. UV‐visible absorption spectra of rac‐Et(Ind)₂ZrCl₂/aluminoxanes were correlated with the formation of ionic zirconium species. The influence of different aluminoxanes on the tightness of the metallocenium‐aluminoxane ionic pairs was interpreted in terms of the aluminoxane structure. The loose ionic pairs formed in the EBAO system causes a fast decaying kinetic profile, advantageous for copolymerization.     

Ethylene/hexene copolymerization with the heterogeneous catalyst system SiO2/MAO/rac‐Me2Si[2‐Me‐4‐Ph‐Ind]2ZrCl2: The filter effect

The main focus of this study is the ethylene/hexene copolymerization with the silica supported metallocene SiO₂/MAO/rac‐Me₂Si[2‐Me‐4‐Ph‐Ind]₂ZrCl₂. Polymerizations were carried out in toluene at a reaction temperature of 40°C–60°C and the cocatalyst used was triisobutylaluminium (TIBA). The kinetics of the copolymerization reactions (reactivity ratios r_E/H, monomer consumption during reaction) were investigated and molecular weights M_w, molecular weight distributions MWD and melting points T_m were determined. A schematic model for the blend formation observed was developed that based on a filtration effect of monomers by the copolymer shell around the catalyst pellet.     

Random propene/4‐methyl‐1‐pentene copolymers synthesized with C2 symmetric highly isospecific metallocenes

Propene (P)/4‐methyl‐1‐pentene (Y) copolymers in a wide range of composition were prepared with isospecific single center catalysts, rac‐Et(IndH₄)₂ZrCl₂ ( EBTHI ), rac‐Me₂Si(2‐Me‐BenzInd)₂ZrCl₂ ( MBI ), and rac‐CH₂(3‐^tBuInd)₂ZrCl₂ ( TBI ). ¹³C NMR analysis of copolymers and statistical elaboration of microstructural data at triad level were performed. Unprecedented and surprising results are here reported. Random P/Y copolymers were prepared with the most isospecific catalyst, TBI , that is known to prepare ethene/propene and ethene/4‐methyl‐1‐pentene copolymers with long homosequences of both comonomers, whereas longer homosequences of both comonomers were observed in copolymers from the less enantioselective metallocenes EBTHI and MBI . These findings, which are against what is acknowledged in the field, can pave the way for the preparation on a large scale of random propene‐based copolymers. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2575–2585     

Effective activation of metallocene catalysts with supported‐type Ph3CClO4 in ethylene polymerization

Supported type cocatalysts using triphenylcarbenium perchlorate (Ph₃CClO₄) were prepared by impregnation on inorganic carrier, magnesium chloride (MgCl₂) and applied to ethylene polymerizations with rac‐Et[Ind]₂ZrCl₂. Homogeneous polymerizations with Ph₃CClO₄ were also carried out for comparison. The activity of homogeneous polymerization was much lower than that obtained with methylaluminoxane (MAO). On the other hand, rac‐Et[Ind]₂ZrCl₂ activated by the supported type Ph₃CClO₄/MgCl₂ system displayed high activity comparable to that obtained with MAO. From the results of fractionation and polymerization of the rac‐Et[Ind]₂ZrCl₂‐Ph₃CClO₄/MgCl₂ catalyst system, it was found that the increased activity mainly came from the active species in the supernatant part. UV‐vis spectroscopic measurements combined with ICP analysis indicate that the active species in the supernatant fraction are composed of a stoichiometric amount of perchlorate and metallocene catalyst.     

Ethylene‐Norbornene Terpolymerization with 5‐Vinyl‐2‐norbornene Using Single‐Site Catalysts

The incorporation of 5‐vinyl‐2‐norbornene (VNB) into ethylene‐norbornene copolymer was investigated with catalysts [Ph₂C(Fluo)(Cp)]ZrCl₂ ( 1 ), rac‐[Et(Ind)₂]ZrCl₂ ( 2 ), and [Me₂Si(Me₄Cp)^tBuN]TiCl₂ ( 3 ) in the presence of MAO by terpolymerizing different amounts of 5‐vinyl‐2‐norbornene with constant amounts of ethylene and norbornene at 60°C. The highest cycloolefin incorporations and highest activity in terpolymerizations were achieved with 1 . The distribution of the monomers in the terpolymer chain was determined by NMR spectroscopy. As confirmed by XRD and DSC analysis, catalysts 1 and 3 produced amorphous terpolymer, whereas 2 yielded terpolymer with crystalline fragments of long ethylene sequences. When compared with poly‐(ethylene‐co‐norbornene), VNB increased both the glass transition temperatures and molar masses of terpolymers produced with the constrained geometry catalyst whereas decreased those for the metallocenes.     

Tacticity of poly‐α‐olefins from poly‐1‐hexene to poly‐1‐octadecene

A systematic study of the influence of the α‐olefin size, the catalyst stereospecificity and the reaction temperature was done on the catalytic activity and tacticity of poly‐α‐olefins from 1‐hexene to 1‐octadecene. The metallocenes used were rac‐Et[Ind₂]ZrCl₂ ( 1 ) and Me₂C[Cp(9‐Flu)]ZrCl₂ ( 2 ) to obtain isotactic and syndiotactic polyolefins. Some catalysts giving atactic polymers were also used in order to study all the possible ¹³C NMR pentades. Catalytic activities increased and isotacticity and syndiotacticity decreased with temperature, but no real trend was found with the α‐olefin size. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4744–4753, 2005     

Evidence of the Quasi‐Living Character of the ansa‐Zirconocene/MAO‐Catalyzed Copolymerization of Ethylene and Norbornene

The kinetics of the ethylene‐norbornene copolymerization, catalyzed by rac‐Et(Ind)₂ZrCl₂/MAO, 90%rac/10%meso‐Et(4,7‐Me₂Ind)₂ZrCl₂/MAO and rac‐H₂C(3‐tert‐BuInd)₂ZrCl₂/MAO was followed by sampling from the reaction mixture at fixed time intervals. Catalyst activity, copolymer composition and molar mass were studied as a function of time. The polymers showed an unusually low polydispersity and a significant increase in their molar mass with time, suggesting a quasi‐living polymerization.     

Copolymerization of propylene with various higher α‐olefins using silica‐supported rac‐Me2Si(Ind)2ZrCl2

The copolymerization of propylene with 1‐hexene, 1‐octene, 1‐decene, and 1‐dodecene was carried out with silica‐supported rac‐Me₂Si(Ind)₂ZrCl₂ as a catalyst. The copolymerization activities of the homogeneous and supported catalysts and the microstructures of the resulting copolymers were compared. The activity of the supported catalyst was only one‐half to one‐eighth of that of the homogeneous catalyst, depending on the comonomer type. The supported catalyst copolymerized more comonomer into the polymer chain than the homogeneous catalyst at the same monomer feed ratio. Data of reactivity ratios showed that the depression in the activity of propylene instead of an enhancement in the activity of olefinic comonomer was responsible for this phenomenon. We also found that copolymerization with α‐olefins and supporting the metallocene on a carrier improved the stereoregularity and regioregularity of the copolymers. The melting temperature of all the copolymers decreased linearly with growing comonomer content, regardless of the comonomer type and catalyst system. Low mobility of the propagation chain in the supported catalyst was suggested as the reason for the different polymerization behaviors of the supported catalyst with the homogeneous system. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3294–3303, 2001     

Copolymerization of Propene and 5‐Vinyl‐2‐Norbornene: A Simple Route to Polar Poly(propylene)s

Summary: The metallocenes rac‐C₂H₄(Ind)₂ZrCl₂ ( 1 ), rac‐Me₂Si(Ind)₂ZrCl₂ ( 2 ), and rac‐Me₂Si(2‐Me‐benz[e]Ind)₂ZrCl₂ ( 3 ) efficiently copolymerize propene and 5‐vinyl‐2‐norbornene (VNB). 1 and 2 give a high VNB content and high productivities, whereas 3 gives moderate incorporation. Surprisingly, precatalysts 1 and 2 , which have very closely related structures, showed very different reactivities toward VNB, with 1 having a greater affinity for VNB than for propene. The copolymers are quantitatively converted into polyolefins with polar functionalities.

     

Synthesis and characterization of ethylene‐propylene‐1‐pentene terpolymers

Ethylene (E), propylene (P), and 1‐pentene (A) terpolymers differing in monomer composition ratio were produced, using the metallocenes rac‐ethylene bis(indenyl) zirconium dichloride/methylaluminoxane (rac‐Et(Ind)₂ZrCl₂/MAO), isopropyl bis(cyclopentadienyl)fluorenyl zirconium dichloride/methylaluminoxane (Me₂C(Cp)(Flu)ZrCl₂/MAO, and bis(cyclopentadienyl)zirconium dichloride, supported on silica impregnated with MAO (Cp₂ZrCl₂/MAO/SiO₂/MAO) as catalytic systems. The catalytic activities at 25 °C and normal pressure were compared. The best result was obtained with the first catalyst. A detailed study of ¹³C NMR chemical shifts, triad sequences distributions, monomer‐average sequence lengths, and reactivity ratios for the terpolymers is presented. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 947–957, 2008     

Long‐chain‐branched polyethene by the copolymerization of ethene and nonconjugated α,ω‐dienes

Ethene was copolymerized (1) with 1,5‐hexadiene with rac‐ethylenebis(indenyl)zirconium dichloride/methylaluminoxane (MAO) used as a catalyst and (2) with 1,7‐octadiene with bis(n‐butylcyclopentadienyl)zirconium dichloride/MAO and rac‐ethylenebis(indenyl)hafnium dichloride (Et[Ind]₂HfCl₂)/MAO used as catalysts at 80 °C in toluene. The copolymer microstructure and the influence of diene incorporation on the rheological properties were examined. Ethene and 1,5‐hexadiene formed a copolymer in which a major fraction of the 1,5‐hexadiene was incorporated into rings and a small fraction formed 1‐butenyl branches. The copolymerization of ethene with 1,7‐octadiene resulted in a higher selectivity toward branch formation. Some of the branches formed long‐chain‐branching (LCB) structures. The ring formation selectivity increased with decreasing ethene concentration in the polymerization reactor. Melt rheological properties of the diene copolymers resembled those of metallocene‐catalyzed LCB homopolyethenes and depended on the vinyl content, the catalyst, and the polymerization conditions. At high diene contents, all three catalysts produced crosslinked polyethene. This was especially pronounced with Et[Ind]₂HfCl₂, where only 0.2 mol % 1,7‐octadiene in the copolymer was required to achieve significantly modified rheological properties. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3805–3817, 2001     

Synthesis of Various Functional Propylene Copolymers Using rac‐Et[1‐Ind]2ZrCl2/MAO as the Catalyst System

Propylene copolymers with different polar groups were synthesised using rac‐Et[1‐Ind]₂ZrCl₂/MAO as the catalyst system. 10‐Undecen‐1‐ol, 10‐undecenoyl chloride, 10‐undecenoic acid, 2‐(9‐decen‐1‐yl)‐1,3‐oxazoline, 2‐(9‐decen‐1‐yl)‐4,4‐dimethyl‐1,3‐oxazoline, and 2‐[4‐(10‐undecene‐1‐oxy)phenyl]‐1,3‐oxazoline were used as comonomers. The addition of water to the 10‐undecenoyl chloride copolymer solution led to an acid‐functionalised copolymer. In the case of 2‐(9‐decen‐1‐yl)‐1,3‐oxazoline and its homopolymers, polymerisation temperature was varied. Up to 0.61 mol‐% comonomer were incorporated into the poly(propylene)s. The catalyst activities for 10‐undecen‐1‐ol, 10‐undecenoyl chloride and 10‐undecenoic acid were much higher than for the oxazoline comonomers.     

Copolymerization of ethylene with allylbenzene using rac-ethylenebis(indenyl)zirconium dichloride/methylaluminoxane as a catalyst

Ethylene was copolymerized with allylbenzene using rac-ethylenebis(indenyl)zirconium dichloride (Et(Ind)₂ZrCl₂)/methylaluminoxane (MAO) as a catalyst. Analysis of the copolymers obtained revealed that chain transfer to aluminium was a preferred chain transfer reaction during the copolymerization. It seems that chain termination through aluminium transfer is induced by the allylbenzene unit incorporated in the propagating chain end. Hydroxy-terminated ethylene copolymers were obtained when the copolymer solution was exposed to air before precipitation of the polymer in acidic methanol.     

Synthesis of ethylene‐1‐hexene copolymers from ethylene stock by tandem action of bis(2‐dodecylsulfanyl‐ethyl) amine‐CrCl3 and Et(Ind)2ZrCl2

In this work, ethylene‐1‐hexene copolymers were synthesized with a tandem catalysis system that consisted of a new trimerization catalyst bis(2‐dodecylsulfanyl‐ethyl) amine‐CrCl₃/MAO ( 1 /MAO) and copolymerization catalyst Et(Ind)₂ZrCl₂/MAO ( 2 /MAO) at atmosphere pressure. Catalyst 1 trimerized ethylene with high activity and excellent selectivity in the presence of a relatively low amount of MAO. Catalyst 2 incorporated the 1‐hexene content and produced ethylene‐1‐hexene copolymer from an ethylene‐only stock in the same reactor. Adjusting the Cr/Zr ratio and reaction temperature yielded various branching densities and thus melting temperatures. However, broad DSC curves were observed when low temperatures and/or high Cr/Zr ratios were employed due to an accumulation of 1‐hexene component and composition drifting during the copolymerization. It was found that a short pretrimerization period resulted in more homogeneous materials that gave unimodal DSC curves. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3562–3569, 2007     

Influence of the catalyst and polymerization conditions on the long‐chain branching of metallocene‐catalyzed polyethenes

A study was made on the effects of polymerization conditions on the long‐chain branching, molecular weight, and end‐group types of polyethene produced with the metallocene‐catalyst systems Et[Ind]₂ZrCl₂/MAO, Et[IndH₄]₂ZrCl₂/MAO, and (n‐BuCp)₂ZrCl₂/MAO. Long‐chain branching in the polyethenes, as measured by dynamic rheometry, depended heavily on the catalyst and polymerization conditions. In a semibatch flow reactor, the level of branching in the polyethenes produced with Et[Ind]₂ZrCl₂/MAO increased as the ethene concentration decreased or the polymerization time increased. The introduction of hydrogen or comonomer suppressed branching. Under similar polymerization conditions, the two other catalyst systems, (n‐BuCp)₂ZrCl₂/MAO and Et[IndH₄]₂ZrCl₂/MAO, produced linear or only slightly branched polyethene. On the basis of an end‐group analysis by FTIR and molecular weight analysis by GPC, we concluded that a chain transfer to ethene was the prevailing termination mechanism with Et[Ind]₂ZrCl₂/MAO at 80 °C in toluene. For the other catalyst systems, β‐H elimination dominated at low ethene concentrations. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 376–388, 2000     

Influences of methylaluminoxane separated by porous inorganic materials on the isospecific polymerization of propylene

Inorganic siliceous porous materials such as MFI type zeolite, mesoporous silica MCM‐41 and silica gel with different average pore diameters were applied to the adsorptive separation of methylaluminoxane (MAO) used as a cocatalyst in α‐olefin polymerizations. The separated MAOs combined with rac‐ethylene‐(bisindenyl)zirconium dichloride (rac‐Et(Ind)₂ZrCl₂) were introduced to propylene polymerization, and their influences on the polymerization activity and stereoregularity of the resulting polymers were investigated. The polymerization activity and isotactic [mmmm] pentad of the produced propylene were markedly dependent upon the pore size of the porous material used for adsorptive separation. From the results obtained from solvent extraction of the produced polymers, it was suggested that there are at least two kinds of active species with different stereospecificity in the rac‐Et(Ind)₂ZrCl₂/MAO catalyst system.     

Preparation of a PE/MT Composite by Copolymerization of Ethylene with In‐Situ Produced Ethylene Oligomers under a Dual Functional Catalyst System Intercalated into MT Layer

The catalyst dichlorobis(acetylacetone)zirconium was intercalated into montmorillonite (MT) together with AlEt₂Cl as a cocatalyst. Reacting ethylene in the presence of this catalyst yields α‐olefin oligomers with over 80% selectivity. [rac‐Et(Ind)₂ZrCl₂]/MAO was then added to form a dual functional catalyst system. An MT particle‐dispersed polyethylene composite was prepared by copolymerization of the in‐situ produced oligomers with ethylene using this dual system.     

Synthesis and properties of poly‐1‐olefins

The oligomerization and polymerization of 1‐pentene using Cp₂ZrCl₂, Cp₂HfCl₂, [(CH₃)₅C₅]₂ZrCl₂, rac‐[C₂H₄(Ind)₂]ZrCl₂, [(CH₃)₂Si(Ind)₂]ZrCl₂, (CH₃)₂Si(2‐methylbenz[e]indenyl)₂ZrCl₂, Cp₂ZrCl{O(Me)CW(CO)₅}, Cp₂ZrCl(OMe) and methylaluminoxane (MAO) has been studied. The degree of polymerization was highly dependent on the metallocene catalyst. Oligomers ranging from the dimer of 1‐pentene to polymers of poly‐1‐pentene with a molar mass M_w = 149000 g/mol were formed. Cp₂ZrCl{O(Me)CW(CO)₅} is a new highly active catalyst for the oligomerization of 1‐pentene to low molecular weight products. The activity decreases in the order Cp₂ZrCl{O(Me)CW(CO)₅} > Cp₂ZrCl₂ > Cp₂ZrCl(OMe). Furthermore, poly‐1‐olefins ranging from poly‐1‐pentene to poly‐1‐octadecene were synthesized with (CH₃)₂Si(2‐methyl‐benz[e]indenyl)₂ZrCl₂ and methylaluminoxane (MAO) at different temperatures. The temperature dependence of the molar mass can be described by a common exponential decay function irrespective of the investigated monomer.     

Functional syndiotactic poly(β‐hydroxyalkanoate)s via stereoselective ring‐opening copolymerization of rac‐β‐butyrolactone and rac‐allyl‐β‐butyrolactone

The copolymerization of racemic β‐butyrolactone (rac‐BL^Me) with racemic “allyl‐β‐butyrolactone” (rac‐BL^allyl) in toluene, catalyzed by the discrete amino‐alkoxy‐bis(phenolate) yttrium‐amido complex 1 , gave new poly(β‐hydroxyalkanoate)s with unsaturated side chains. The poly(BL^Me‐co‐BL^allyl) copolymers produced have a highly syndiotactic backbone structure (P_r = 0.80–0.84) with a random enchainment of monomer units, as evidenced by ¹³C NMR, and high molecular weight (M_n up to 58,000 g mol^?1) with a narrow polydispersity (M_w/M_n = 1.07–1.37), as determined by GPC. The comonomer incorporation (5–50 mol % rac‐BL^allyl) was a linear function of the feed ratio. The pendant vinyl bond of the side‐chains in those poly(BL^Me‐co‐BL^allyl) copolymers allowed the effective introduction of hydroxy or epoxy groups via dihydroxylation, hydroboration‐oxidation or epoxidation reactions. NMR studies indicated that all of these transformations proceed in an essentially quantitative conversion and do not affect the macromolecular architecture. Some thermal properties (T_m, ΔH_m, T_g) of the prepared polymers have been also evaluated. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3177–3189, 2009     

Synthesis,characterization and polymerization of the novel carbazole‐based monomer 9‐(bicyclo[2.2.1]hept‐5‐en‐2‐ylmethyl)‐9H‐carbazole

Synthesis and characterization of a novel carbazole‐based monomer, 9‐(bicyclo[2.2.1]hept‐5‐en‐2‐ylmethyl)‐9H‐carbazole (BHMCZ) and its copolymerization with ethylene by using two metallocene/MAO catalyst systems are presented. The monomer was characterized by means of NMR spectroscopy, MS and elementary analysis. Copolymerization studies were conducted using [Ph₂C(Ind)(Cp)ZrCl₂] and [Ph₂C(Flu)(Cp)ZrCl₂] catalysts. The [Ph₂C(Ind)(Cp)ZrCl₂] catalyst gave a copolymer containing as much as 4.6 mol‐% of BHMCZ. Polymers were characterized using NMR spectroscopy, gel permeation chromatography (GPC) and differential scanning calorimetry (DSC).