Stretchable Gas Barrier Achieved with Partially Hydrogen‐Bonded Multilayer Nanocoating

Super gas barrier nanocoatings are recently demonstrated by combining polyelectrolytes and clay nanoplatelets with layer‐by‐layer deposition. These nanobrick wall thin films match or exceed the gas barrier of SiO_x and metallized films, but they are relatively stiff and lose barrier with significant stretching (≥10% strain). In an effort to impart stretchability, hydrogen‐bonding polyglycidol (PGD) layers are added to an electrostatically bonded thin film assembly of polyethylenimine (PEI) and montmorillonite (MMT) clay. The oxygen transmission rate of a 125‐nm thick PEI‐MMT film increases more than 40x after being stretched 10%, while PGD‐PEI‐MMT trilayers of the same thickness maintain its gas barrier. This stretchable trilayer system has an OTR three times lower than the PEI‐MMT bilayer system after stretching. This report marks the first stretchable high gas barrier thin film, which is potentially useful for applications that require pressurized elastomers.

     

Spin Self‐Assembled Clay Nanocomposite Passivation Layers Made from a Photocrosslinkable Poly(vinyl alcohol) and Na+‐Montmorillonite Enhance the Environmental Stability of Organic Thin‐Film Transistors

We investigated the effects of the multilayer polymer‐clay nanohybrid passivation films on the stability of pentacene organic thin‐film transistors (OTFTs) exposed to air and UV irradiation. Well‐ordered multilayer films were deposited by the spin‐assisted layer‐by‐layer assembly method using photocrosslinkable poly(vinyl alcohol) with the N‐methyl‐4(4′‐formylstyryl)pyridinium methosulfate acetal group (SbQ‐PVA) and Na⁺‐montmorillonite in a water‐based solution process. When photocrosslinked, these SbQ‐PVA/clay multilayers were found to serve as excellent barriers to O₂ and UV‐light. Moreover, when used as passivation layers, they enhanced the stability of pentacene OTFT devices exposed to air and UV radiation.     

Super Oxygen and Improved Water Vapor Barrier of Polypropylene Film with Polyelectrolyte Multilayer Nanocoatings

Biaxially oriented polypropylene (BOPP) is widely used in packaging. Although its orientation increases mechanical strength and clarity, BOPP suffers from a high oxygen transmission rate (OTR). Multilayer thin films are deposited from water using layer‐by‐layer (LbL) assembly. Polyethylenimine (PEI) is combined with either poly(acrylic acid) (PAA) or vermiculite (VMT) clay to impart high oxygen barrier. A 30‐bilayer PEI/VMT nanocoating (226 nm thick) improves the OTR of 17.8 μm thick BOPP by more than 30X, rivaling most inorganic coatings. PEI/PAA multilayers achieve comparable barrier with only 12 bilayers due to greater thickness, but these films exhibit increased oxygen permeability at high humidity. The PEI/VMT coatings actually exhibit improved oxygen barrier at high humidity (and also improve moisture barrier by more than 40%). This high barrier BOPP meets the criteria for sensitive food and some electronics packaging applications. Additionally, this water‐based coating technology is cost effective and provides an opportunity to produce high barrier polypropylene film on an industrial scale.

     

Electrostatic Layer‐by‐Layer Assembly of Polycation and DNA Multilayer Films by Real‐time Surface Plasmon Resonance Technique

The assembly of alternating DNA and positively charged poly‐(dimethyldiallylammonium chloride) (PDDA) multilayer films by electrostatic layer‐by‐layer adsorption has been studied. Real time surface plasmon resonance (BIAcore) technique was used to characterize and monitor the formation of multilayer films in solution in real time continuously. The results indicate that the uniform multilayer can be obtained on the poly‐(ethylenimine) (PEI) coated substrate surface. The kinetics of the adsorption of DNA on PDDA surface was also studied by real‐time BIAcore technique, and the observed rate constant was calculated using a Langmuir model (k_obs = (1.28 ± 0.08) × 10^?2s^?1).     

Fast Self‐Healing of Polyelectrolyte Multilayer Nanocoating and Restoration of Super Oxygen Barrier

A self‐healable gas barrier nanocoating, which is fabricated by alternate deposition of polyethyleneimine (PEI) and polyacrylic acid (PAA) polyelectrolytes, is demonstrated in this study. This multilayer film, with high elastic modulus, high glass transition temperature, and small free volume, has been shown to be a super oxygen gas barrier. An 8‐bilayer PEI/PAA multilayer assembly (≈700 nm thick) exhibits an oxygen transmission rate (OTR) undetectable to commercial instrumentation (<0.005 cc (m⁻² d⁻¹ atm⁻¹)). The barrier property of PEI/PAA nanocoating is lost after a moderate amount of stretching due to its rigidity, which is then completely restored after high humidity exposure, therefore achieving a healing efficiency of 100%. The OTR of the multilayer nanocoating remains below the detection limit after ten stretching‐healing cycles, which proves this healing process to be highly robust. The high oxygen barrier and self‐healing behavior of this polymer multilayer nanocoating makes it ideal for packaging (food, electronics, and pharmaceutical) and gas separation applications.

     

Recent Advances in Gas Barrier Thin Films via Layer‐by‐Layer Assembly of Polymers and Platelets

Layer‐by‐layer (LbL) assembly has emerged as the leading non‐vacuum technology for the fabrication of transparent, super gas barrier films. The super gas barrier performance of LbL deposited films has been demonstrated in numerous studies, with a variety of polyelectrolytes, to rival that of metal and metal oxide‐based barrier films. This Feature Article is a mini‐review of LbL‐based multilayer thin films with a ‘nanobrick wall’ microstructure comprising polymeric mortar and nano­platelet bricks that impart high gas barrier to otherwise permeable polymer substrates. These transparent, water‐based thin films exhibit oxygen transmission rates below 5 × 10^‐3 cm³ m^‐2 day^‐1 atm^‐1 and lower permeability than any other barrier material reported. In an effort to put this technology in the proper context, incumbent technologies such as metallized plastics, metal oxides, and flake‐filled polymers are briefly reviewed.

     

Preparation and characterization of covalently bonded PVA/Laponite/HAPI nanocomposite multilayer freestanding films by layer‐by‐layer assembly

The layer‐by‐layer (LBL) assembly technique is an attractive method to make functional multilayer thin films and has been applied to fabricate a wide range of materials. LBL materials could improve optical transmittance and mechanical properties if the film components were covalently bonded. Covalently bonded nanocomposite multilayer films were prepared by employing hydrophilic aliphatic polyisocyanate (HAPI) as the reactive component, to react with Laponite and polyvinyl alcohol (PVA). FT‐IR spectra suggested that HAPI reacted with Laponite and PVA at ambient temperature rapidly. Ellipsometry measurement showed that the film thickness was in linear growth. The influences of HAPI on the optical, mechanical and thermal properties of the films were investigated by UV‐Vis spectroscopy, tensile stress measurement, DSC and TGA. The obtained results showed that the optical transmittance and mechanical strength were enhanced when the film components were covalently bonded by HAPI. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 545–551     

Thermally curable organic/inorganic hybrid polymers as gate dielectrics for organic thin‐film transistors

New low‐temperature curable organic/inorganic hybrid polymers were designed and synthesized as gate dielectrics for organic thin‐film transistors (OTFTs). Allyl alcohols were introduced to polyhedral oligomeric silsesquioxane (POSS) via hydrosilyation to produce an alcohol‐functionalized POSS derivative (POSS‐OH). POSS‐OH was then reacted with hexamethoxymethylmelamine at carrying molar ratios at 80 °C in the presence of a catalytic amount of p‐toluenesulfonic acid to give highly cross‐linked network polymers (POSS‐MM). The prepared thin films were smooth and hard after the thermal cross‐linking reaction and had very low leakage currents (<10^?8 A/cm²) with no significant absorption over the visible spectral range. Pentacene‐based OTFTs using the synthesized insulators as gate dielectric layers had higher hole mobilities (up to 0.36 cm²/Vs) than a device using thermally cross‐linked poly(vinyl phenol) and melamine as the gate dielectric layer (0.18 cm²/Vs). © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3260–3268     

Detection of layer‐by‐layer self‐assembly multilayer films by low‐temperature plasma mass spectrometry

The detection of layer‐by‐layer self‐assembly multilayer films was carried out using low‐temperature plasma (LTP) mass spectrometry (MS) under ambient conditions. These multilayer films have been prepared on quartz plates through the alternate assembling of oppositely charged 4‐aminothiophenol (4‐ATP) capped Au particles and thioglycolic acid (TGA) capped Ag particles. An LTP probe was used for direct desorption and ionization of chemical components on the films. Without the complicated sample preparation, the structure information of 4‐ATP and TGA on films was studied by LTP‐MS. Characteristic ions of 4‐ATP (M) and TGA (F), including [M]^+?, [M‐NH₂]⁺, [M‐HCN‐H]⁺, and [F + H]⁺, [F‐H]⁺, [F‐OH]⁺, [F‐COOH]⁺ were recorded by LTP‐MS on the films. However, [M‐CS‐H]⁺ and [F‐SH]⁺ could not be observed on the film, which were detected in the neat sample. In addition, the semi‐quantitative analysis of chemical components on monolayer film was carried out, and the amounts of 4‐ATP and TGA on monolayer surface were 45 ng/mm² and 54 ng/mm², respectively. This resulted the ionization efficiencies of 72% for 4‐ATP and 54% for TGA. In order to evaluate the reliability of present LTP‐MS, the correlations between this approach and some traditional methods, such as UV–vis spectroscopy, atomic force microscope and X‐ray photoelectron spectroscopy were studied, which resulted the correlation coefficients of higher than 0.9776. The results indicated that this technique can be used for analyzing the films without any pretreatment, which possesses great potential in the studies of self‐assembly multilayer films. Copyright © 2013 John Wiley & Sons, Ltd.     

Polyelectrolyte multilayers prepared on hydrogel surfaces

Poly(vinyl alcohol) hydrogels were alternately immersed in aqueous solutions of oppositely charged polymers. The adsorption of the cationic dye methylene blue to the immersed hydrogels suggested the presence of a coating on the hydrogel surfaces. Static contact angles with an air bubble in water showed layer‐by‐layer growth of the films. The films could be transferred onto solid substrates for mechanical strength after the hydrogels were placed on the solid substrates, and this resulted in an estimation of the film thickness. The number of assembly steps could regulate the film thickness. We present here coatings of hydrogels with thin polymer films prepared by layer‐by‐layer assembly. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1062–1067, 2005     

Layer—by—layer Multilaryer Films Self—assembled from a Rare—earth—containing Poly—oxometalate,Na9[Eu（W5O18）2] and Poly （allylamine hydrochloride） and Their Photoluminescent Properties

Ultrathin multilayer films of a rare-earth-containing polyoxometalate Na9[Eu(W5O18)2](EW) and poly (allymamine hydrochloride)(PAH) have been prepared by layer-by-layer self-assembly from dilute aqueous solution.The fabrication process of the EW/PAH multilaryer films was followed by UV-vis spectroscopy and ellipsometry,which show that the deposition process is linear and highly reproducible from layer to layer.An average EW/PAH bilayer thickness of ca.2.1nm was determined by ellipsometry.In addition,the scanning electron microscopy(SEM) image of the EW/PAH film indicates that the film surface is relatively uniform and smooth.The photoluminescent properties of these films were also investigated by fluorescence spectroscopy.     

Super Hydrogen and Helium Barrier with Polyelectolyte Nanobrick Wall Thin Film

In an effort to impart light gas (i.e., H₂ and He) barrier to polymer substrates, thin films of polyethylenimine (PEI), poly(acrylic acid) (PAA), and montmorrilonite (MMT) clay are deposited via layer‐by‐layer (LbL) assembly. A five “quadlayer” (122 nm) coating deposited on 51 μm polystyrene is shown to lower both hydrogen and helium permeability three orders of magnitude against bare polystyrene, demonstrating better performance than thick‐laminated ethylene vinyl‐alcohol (EVOH) copolymer film and even metallized polyolefin/polyester film. These excellent barrier properties are attributed to a “nanobrick wall” structure. This highly flexible coating represents the first demonstration of an LbL deposited film with low hydrogen and helium permeability and is an ideal candidate for several packaging and protection applications.

     

Co-extrusion of multilayer poly(m-xylylene adipimide) nanocomposite films for high oxygen barrier packaging applications

Multilayer packaging films incorporating a montmorillonite layered silicate (MLS)/poly(m-xylylene adipimide) (MXD6) nanocomposite as the oxygen barrier layer and low-density polyethylene (LDPE) as the moisture resistant layer were produced through the co-extrusion process at the laboratory and pilot scale level. Extrusion screw speeds were varied from 30 to 130 rpm in order to produce samples with varying layer thicknesses. The multilayer film structure was scaled up from the laboratory scale to the pilot-level scale based on oxygen transmission data obtained from the laboratory-scale process parameters. Laboratory-scale film results indicated that the film which demonstrated an optimal oxygen transmission rate (OTR) of 0.3 cm³/(m² day) at 60%RH and water vapor transmission rate (WvTR) of 1.4 g/(m² day) at 90%RH had a structure that contained a core barrier film layer of nanocomposite MXD6 that makes up roughly 34% of the total film thickness, with the remainder of the film material consisting of maleic anhydride grafted polyolefin tie layers and LDPE skin layers. The OTR of the films changed as the relative humidity of the test environment was varied from 0 to 90%. However, for the pilot-scale trial it was necessary to reduce the target thickness of the core nylon barrier layer to 22% due to layer-to-layer melt flow instabilities that occurred during processing. The barrier properties of the multi-layer co-extruded films were highly dependant on overall film thickness. The highest performing oxygen barrier pilot-scale film had an OTR of 0.3 cm³/(m² day) (60%RH) and a WvTR of 2.4 g/(m² day) (90%RH) with a core nylon layer of 1.5 mil and a total thickness of 7.7 mil. Correlation of the layer thicknesses to the barrier and mechanical properties of the pilot-scale multilayer films indicated that an increased nanocomposite core layer thickness improved the oxygen barrier performance and decreased film elongation while improving the tear resistance of the films.     

Effect of Poly(amine)s on the Redox Properties of Carboxymethylcellulose and Ferrocene‐modified Poly(amine) Layer‐by‐Layer Films

Multilayer films consisting of carboxymethylcellulose (CMC) and ferrocene‐modified poly(ethyleneimine) (Fc‐PEI) or poly(allylamine hydrochloride) (Fc‐PAH) were successfully prepared on a gold electrode to examine their redox properties. The redox current of (Fc‐PEI/CMC)_n film‐coated electrodes increased with the number of layers, while the (Fc‐PAH/CMC)_n film‐coated electrodes exhibited increased response only for the first eight bilayers. The (Fc‐PEI/CMC)_n and (Fc‐PAH/CMC)_n films deposited on the surface of Fc‐free multilayer film‐coated electrodes also showed a redox response. The (PEI/CMC)₅ film‐coated electrode showed redox responses in Fc‐PEI and Fc‐PAH solutions, confirming the uptake of the Fc‐polymers in the inner film. In contrast, the uptake of the Fc‐polymers in the (PAH/CMC)₅ film was severely suppressed, suggesting that different permeability of (PEI/CMC)₅ and (PAH/CMC)₅ films.     

Layer‐by‐layer assembly of readily detachable chitosan and poly(acrylic acid) polyelectrolyte multilayer films

Free‐standing layer‐by‐layer (LbL) assembled thin films have recently found utility in a broad range of applications. Previously reported free‐standing LbL films have generally required covalent modifications to improve aqueous stability and render these films suitable for biomedical applications. Here, we engineered chitosan and poly(acrylic acid) containing polyelectrolyte multilayer films, which are readily detached from hydrophilic silicon in aqueous conditions. These films demonstrate remarkable stability over 28 days in simulated in vivo conditions (pH 7.4, phosphate buffered saline at 37 °C) without the incorporation of any covalent crosslinking modifications. These films exhibit moduli (27–420 kPa) resembling that of many biological tissues including tendon, show high visible light transmittance of greater than 50%, and prevent fibronectin adsorption. The properties of this new detachable LbL film architecture indicate its promise for use in a variety of applications, particularly in medicine and biotechnology. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 127–131     

Electropolymerization of layer‐by‐layer precursor polymer films

The layer‐by‐layer (LbL) self‐assembly has been used to fabricate polymer thin films on any solid substrates. The multilayer polymer thin films are constructed by alternating adsorption of anionic and cationic polymers. Polyelectrolyte multilayer ultrathin films containing anionic poly[2‐(thiophen‐3‐yl)ethyl methacrylate‐co‐methacrylic acid]; P(TEM‐co‐MA) and cationic poly[4‐(9H‐carbazol‐9‐yl)‐N‐butyl‐4‐vinyl pyridium bromide]; P4VPCBZ, were fabricated. The growth of multilayer ultrathin films was followed by UV–Vis absorption spectrophotometer and surface plasmon resonance spectroscopy (SPR). The deposition of P(TEM‐co‐MA)/P4VPCBZ as multilayer self‐assembled ultrathin films regularly grow which showed linear growth of absorbance and thickness with increasing the number of layer pair. Cross‐linking of the layers was verified by cyclic voltammetry (CV), UV–Vis spectrophotometry and electrochemical surface plasmon resonance (EC‐SPR) spectroscopy with good electro‐copolymerizability. This was verified by spectroelectrochemistry. The SPR angular‐reflectivity measurement resulted in shifts to a higher reflectivity according to the change in the dielectric constant of the electropolymerized film. Copyright © 2011 John Wiley & Sons, Ltd.     

Mechanical property and corrosion resistance of zirconia/polydopamine nanocomposite multilayer films fabricated via a novel non‐electrostatic layer‐by‐layer assembly technique

Zirconia/polydopamine (ZrO₂/PDA) nanocomposite multilayer films were constructed on Si substrate via a novel nonelectrostatic layer‐by‐layer (NELBL) assembly technique. The building block of this technique is the newly reported dopamine molecule, which can be attached to almost all material surfaces and undergo oxidation‐polymerization to form PDA layers; more importantly, the outer hydroxyl groups of the PDA layer can chelated with certain inorganic oxide nanoparticles to generate oxide films. Thus, ZrO₂/PDA nanocomposite multilayer films were fabricated by sequential NELBL deposition of PDA and ZrO₂ nanoparticles. The formation of the ZrO₂/PDA nanocomposite multilayer films was monitored by the water contact angle (WCA) and ellipsometric thickness measurements, while the microstructure of the fabricated films was analyzed by means of atomic force microscope (AFM), field emission scanning electron microscope (FESEM), X‐ray photoelectron spectrum (XPS), and X‐ray diffraction (XRD) analysis. The mechanical and anticorrosion behaviors of the annealed ZrO₂/PDA nanocomposite multilayers were found to be greatly enhanced as compared with that of the annealed homogeneous ZrO₂ film. The better mechanical and anticorrosion behaviors of the annealed ZrO₂/PDA nanocomposite multilayers than the annealed homogeneous ZrO₂ film may be closely related to their special microstructure. Namely, the organic–inorganic hybrid microstructure of the annealed ZrO₂/PDA nanocomposite multilayers may largely account for the increased nanohardness and corrosion resistance. Copyright © 2010 John Wiley & Sons, Ltd.     

Stimuli‐responsive micelles of amphiphilic AMPS‐b‐AAL copolymers in layer‐by‐layer films

Aqueous reversible addition‐fragmentation chain transfer polymerization was used to synthesize poly(N‐[3‐(dimethylamino)propyl]acrylamide) (PDMAPA) cationic homopolymers and micelle‐forming, pH‐responsive, amphiphilic diblock copolymers of poly(sodium 2‐acrylamido‐2‐methyl‐1‐propanesulfonate‐block‐N‐acryloyl‐L ‐alanine) (P(AMPS‐b‐AAL)). At low pH, the AAL blocks are protonated rendering them hydrophobic, whereas the AMPS blocks remain anionically charged because of the pendant sulfonate groups. Self‐assembly results in core–shell micelles consisting of hydrophobic cores of AAL and negatively charged shells of AMPS. Using solutions of these micelles with anionic coronas and of the cationic homopolymer PDMAPA, layer‐by‐layer (LbL) films were assembled at low pH, maintaining the micelle structures. Several block copolymers with varying AMPS and AAL block lengths were synthesized and used in the formation of LbL films. The thickness and morphology of the films were examined using ellipsometry and atomic force microscopy. The stimuli‐responsive behavior can be triggered by submersion of the film in water at neutral pH to disrupt the micelles. This behavior was monitored by observing the decrease in film thickness and alteration of the film morphology. The micelles were also loaded with a model hydrophobic compound, pyrene, and incorporated into LbL films. The release of pyrene from the films was monitored by fluorescence spectroscopy at varying pH values (1, 3, 5, and 7). As the pH of the solution increases, the rate of release increases. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Layer‐by‐layer ionomer films made from poly(styrene‐co‐styrenesulfonic acid) and poly(methyl methacrylate‐co‐4‐vinylpyridine) in tetrahydrofuran

Thin films were fabricated layer‐by‐layer (LbL) via ionic bonds formed between a cationic ionomer and an anionic ionomer, which were produced via proton transfer from poly(styrene‐co‐styrenesulfonic acid) to poly(methyl methacrylate‐co‐4‐vinylpyridine) in an organic solvent, tetrahydrofuran. Ionic contents of the ionomers were very low down to 5.6 mol %, much lower than usual polyelectrolytes. The build up of the LbL films was demonstrated by UV/vis spectroscopy: the absorbance of the phenyl rings in styrene residues increased with the number of depositions (thus the number of layers). Transmission electron microscopy observation of strained thin films showed unique deformation mode, involving many bands that developed both in the parallel and perpendicular directions to the stress axis. This is quite different from the deformation modes seen for ionomer blend films and for coextruded polystyrene/poly(methyl methacrylate) multilayer tapes. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 50: 101–105, 2012     

Fabrication and Electrochemical Behavior of Vanadium‐Substituted Keggin‐Type Polyoxometalates Multilayer Films on 4‐Aminobenzoic Acid Modified Glassy Carbon Electrodes

Two Vanadium‐substituted Keggin‐type polyoxometalates, K₃H₂[α‐SiVW₁₁O₄₀]?6H₂O (SiVW₁₁) and K₄H₂[γ(1, 2)‐SiV₂W₁₀O₄₀]?4H₂O (SiV₂W₁₀) were first successfully immobilized on 4‐aminobenzoic acid modified glass carbon electrodes respectively by layer‐by‐layer assembly with poly (ethylenimine) (PEI) as counterions. The regular growth processes were monitored by cyclic voltammetry (CV), and it was proved that the multilayer films were uniform and stable. The cyclic voltammetry results indicated that the electrochemical behavior of two multilayer films was similar, and their redox couples are pH‐ and scan rate‐dependent. The multilayer films show favorable electrocatalytic active toward the reduction of NO₂^?, IO₃^? and H₂O₂.