A comparative study on cement hydration and microstructure of cement paste incorporating aminosulfonate–phenol–salicylic acid–formaldehyde and aminosulfonate–phenol–formaldehyde polymer

In this article, the water-soluble aminosulfonate–phenol–salicylic acid–formaldehyde (AH) polymer and aminosulfonate–phenol–formaldehyde polymer (AS) were incorporated into cement paste, and the effect of AH polymer on cement hydration and microstructure of cement paste was compared with AS polymer by means of isothermal calorimetry, X-ray diffraction, thermal analysis, mercury intrusion porosimetry, and scanning electron microscopy. The test results showed that the incorporation of AH and AS polymers into cement paste retards the rate of hydration reaction and reduces the amount of hydration products at early stages of hydration. The use of AH and AS polymers into cement paste also improves pore structure of cement paste. The pore size distribution of cement paste shifts toward smaller pore size scope. A smaller particle size of hydration product can be found in cement paste with AH and AS polymers. The cement paste with AH and AS polymers has a higher pore volume and total porosity. The surface morphologies of cement paste with AH and AS polymers are looser and more homogeneous than blank cement paste. Moreover, at the same dosage of polymer, the effect of AH polymer on the cement hydration and microstructure of cement paste was more significant than that of AS polymer.     

Influences of fly ash and fluorgypsum on the hydration heat and compressive strength of cement

The hydration heat of pure cement, fly ash single-doped cement, as well as fly ash and fluorgypsum co-doped cement were investigated by means of micro-calorimetry with an eight-channel micro-calorimeter. The results showed that the hydration heat and the hydration rate could be reduced significantly by fly ash and fluorgypsum. However, the reduction was not proportional to the loading of dopant. The exothermic peak of the co-doped cement was appeared earlier than that of the single-doped cement. As the temperature decreased, the hydration heat and the hydration rate of both the doped cement were reduced, and the exothermic peak appeared later. The effect of fly ash and fluorgypsum on the compressive strength of cement was also investigated. The results revealed that the early compressive strength of concrete made up of the co-doped cement was largely higher than that of the single-doped cement. Based on the experiment results obtained in this article, we could conclude that fluorgypsum is a suitable additive for the single-doped cement.     

Application of differential thermogravimetry to the hydration of expansive cement pastes

Differential thermogravimetric analysis was used to determine the hydration kinetics of expansive cement and its products at various ages of hydration. Analytical grade reagents, kaolin and Portland cement were used to prepare an expansive cement on the basis of calcium sulphoaluminate. Two mix compositions having the stoichiometric composition of trisulphate and monosulphate were synthesized from pure reagents. Three clinkers were also prepared from kaolin, gypsum and calcium carbonate with different compositions.The hydration of expansive cement prepared from the stoichiometric composition of trisulphate and Portland cement gives ettringite as the stable phase after seven days of hydration. The presence of more CaO than the stoichiometric composition of trisulphate favours the conversion of some ettringite to the monosulphate hydrate. The hydration of expansive cement prepared from the stoichiometric composition of monosulphate and Portland cement shows the presence of ettringite and the monosulphate phase. Ettringite is formed initially, and then transformed to the monosulphate form.     

Study on optimization of hydration process of blended cement

To optimize the hydration process of blended cement, cement clinker and supplementary cementitious materials (SCMs) were ground and classified into several fractions. Early hydration process of each cementitious materials fraction was investigated by isothermal calorimeter. The results show fine cement clinker fractions show very high hydration rate, which leads to high water requirement, while fine SCMs fractions present relatively high hydration (or pozzolanic reaction) rate. Cement clinker fractions in the range of 8–24 μm show proper hydration rate in early ages and continue to hydrate rapidly afterward. Coarse cement clinker fractions largely play “filling effect” and make little contribution to the properties of blended cement regardless of their hydration activity (or pozzolanic activity). The hydration process of blended cement can be optimized by arranging high activity SCMs, cement clinker, and low activity SCMs in fine, middle, and coarse fractions, respectively, which not only results in reduced water requirement, high packing density, and homogeneous, dense microstructure, but also in high early and late mechanical properties.     

Influence of superabsorbent polymers on hydration of cement pastes with low water-to-binder ratio

Internal curing with superabsorbent polymers (SAP) is a method for promoting hydration of cement and limiting self-desiccation, shrinkage and cracking in high-performance, and ultra high-performance concrete with low water-to-binder ratio. SAP are introduced in the dry state during mixing and form water-filled inclusions by absorbing pore solution. The absorbed solution is later released to the cement paste during hydration of the cement. In this paper, cement pastes with low water-to-binder ratios incorporating superplasticizer and different dosages of SAP and corresponding additional water were prepared. Reference cement pastes without SAP but with the same amount of water and superplasticizer were also mixed. Isothermal calorimetry was used to measure hydration heat flow. Water entrainment by means of SAP increased the degree of hydration at later hydration times in a manner similar to increasing the water-to-binder ratio. Addition of SAP also delayed the main calorimetric hydration peak compared to the reference pastes, however, in a less prominent manner than the increase in water-to-cement ratio.     

Simultaneous measurements of heat of hydration and chemical shrinkage on hardening cement pastes

Isothermal calorimetry and chemical shrinkage measurements are two independent techniques used to study the development of hydration in cementitious systems. In this study, calorimetry and chemical shrinkage measurements were combined and simultaneously performed on hydrating cement paste samples. Portland cement pastes with different water to cement ratios and a cement paste containing calcium sulfoaluminate clinker and anhydrite were studied. The combined calorimetry/chemical shrinkage test showed good reproducibility and revealed the different hydration behavior of sealed samples and open samples, i.e., samples exposed to external water during hydration. Large differences between sealed and open samples were observed in a Portland cement paste with low water to cement ratio and in the calcium sulfoaluminate paste; these effects are attributed to self-desiccation of the sealed pastes. Once the setup is fully automatized, it is expected that combined calorimetry/chemical shrinkage measurements can be routinely used for investigating cement hydration.     

水溶性聚合物改性水泥的研究 Ⅱ.水溶性聚合物对水泥水化过程的影响

从聚合物改性水泥的水化速率、水化热及水化生成物三方面讨论了聚合物对水泥水化的影响。水泥溶液ｐＨ 值和电导率及水泥凝结时间的研究结果表明,非离子聚合物聚丙烯酰胺、聚乙烯醇减慢水泥的初期水化,具有缓凝作用,而阴离子聚合物水解聚丙烯酰胺、聚丙烯酸、磺化聚丙烯酰胺及磺化聚苯乙烯则加速水泥的初期水化,具有促凝作用;水化放热测量结果表明,掺加聚合物均滞缓水泥的后期水化;ＸＲＤ 分析表明,ＨＰＡＭ 抑制水泥中晶体的早期生长,有利于晶体后期形成。在水泥中掺加１ ％ ～２ ％ 的ＨＰＡＭ、ＰＡＡ、ＳＰＳ或ＰＶＡ,抗折强度和抗压强度均有明显提高。     

First seconds in a building's life-in situ synchrotron X-ray diffraction study of cement hydration on the millisecond timescale

Setting cement: highly dynamic hydration processes that occur during the first seconds of cement hydration were studied by time-resolved synchrotron X-ray diffraction. Polycarboxylate ether additives were found to influence the formation of the initial crystalline hydration products on a molecular level.     

Physical and chemical studies on cement containing sugarcane molasses

Molasses is generally used as a grinding aid in cement and as a water reducer and retarder in concrete. In China, the output primarily consists of sugarcane molasses. In this paper, the effects of sugarcane molasses on the physical performance and hydration chemistry of conventional Portland cement were investigated. The setting times, the normal consistency of cement pastes, the compressive strengths and fluidities of the mortars were respectively determined according to Chinese Standard GB/T 1346, GB/T17671 and GB/T 2419. The effect of molasses on the hydration kinetics of cement was investigated using a calorimeter. The hydration products and pore size distribution of the cement pastes were analysed by X-ray powder diffraction, differential scanning calorimetry and a mercury injection apparatus. The results show that a small amount of sugarcane molasses retards the setting and hardening of cement paste and increases the fluidity of cement mortar, while excess molasses accelerates the setting and hardening. Molasses improves significantly the compressive strength at 3d due to the decrease of porosity. The addition of 1.0 % molasses accelerates the formation of ettringite, prevents the second hydration of aluminate phase and delays the hydration of C₃S.     

Influence of superplasticizers on the course of Portland cement hydration

A multicell isoperibolic — semiadiabatic calorimeter was used for the measurement of temperature and the determination of the hydration heat evolution at earlier period of cement pastes setting and hardening. The measurements were aimed at the determination of the effect of superplasticizers (SPs) on the course of the Portland cement hydration. Commercial polycarboxylate SP was added to the mixtures and the heat effect was measured. With the increasing content of SP, the hydration temperature increased up to a certain value and then decreased. In case of a sufficient amount of water in the mixture to achieve complete hydration of cement, samples with the highest values of the maximum hydration temperature reached the highest values of the released total heat. If there is not a sufficient amount of water to achieve complete hydration, the samples with the highest values of the maximum hydration temperature reach the lowest values of the released total heat.     

The effects of solvents on C–S–H as determined by thermal analysis

Un-hydrated Portland cement consists of several anhydrous and reactive phases, that when mixed with water react to form hydrates. The main hydration product of Portland cement is calcium silicate hydrate (C–S–H). It is the main binding phase in a concrete system, hence is important to construction chemists. The concrete engineer measures the compressive strength of concrete after prescribed hydration periods, typically 1, 3, 7, 28 days. It is often convenient to mimic these intervals by stopping the hydration reaction at the same times. Several techniques can be employed to stop this hydration reaction. One of which is solvent-based and involves mixing a polar solvent such as acetone or isopropyl alcohol, with the hydrated cement. This mixing should be vigorous enough to blend the free water, in the partially hydrated cement system, with the polar solvent without altering the cement system’s matrix. The solvent-water mixture has a much lower boiling point and the mixture quickly evaporates out of the system. This achieves two goals. It stops the hydration reaction at the moment of solvent mixing, and it removes free water to prevent further hydration from occurring. This procedure theoretically leaves behind a dry, chemically unaltered, partially hydrated cement paste. In this way, pastes can be analyzed after the prescribed 1, 3, 7 or 28 days of hydration. This paper uses thermogravimetric analysis (TG) results to investigate the assumption that solvents have no thermodynamic or chemical effect on the hydrated cement paste phases.     

Influence of Submicron Fibrillated Cellulose Fibers from Cotton on Hydration and Microstructure of Portland Cement Paste

This paper reports the influence of submicron hydrophilic fibers on the hydration and microstructure of Portland cement paste. Submicron fibrillated cellulose (SMC) fibers was prepared by the acid hydrolysis of cotton fibers in H₂SO₄ solution (55% v/v) for 1.5 h at a temperature of 50 °C. The SMC fibers were added into cement with a dosage of 0.03 wt.%, and the effect of SMC on the hydration and microstructure of cement paste was investigated by calorimeter analysis, XRD, FT-IR, DSC-TG, and SEM. Microcrystalline cellulose (MCC) fibers were used as the contrast admixture with the same dosage in this study. The results show that the addition of SMC fibers can accelerate the cement hydration rate during the first 20 h of the hydration process and improve the hydration process of cement paste in later stages. These results are because the scale of SMC fibers more closely matches the size of the C-S-H gel compared to MCC fibers, given that the primary role of the SMC is to provide potential heterogeneous nucleation sites for the hydration products, which is conducive to an accelerated and continuous hydration reaction. Furthermore, the induction and bridging effects of the SMC fibers make the cement paste microstructure more homogeneous and compact.     

Investigations of cement early hydration in the presence of chemically activated fly ash

The paper describes an attempt of chemical activation of fly ash and claims the usefulness of combination of such investigation methods as calorimetry and infrared absorption for investigations of early periods of cement hydration. The research samples were cement pastes made with an addition of fly ash and admixtures of chemical activators, CaCl₂, Na₂SO₄ and NaOH, whereas a cement paste without fly ash addition and a cement-fly ash paste (both without admixtures) were used as reference samples. In order to investigate early periods of cement pastes hydration, the amount and rate of heat release were registered, and IR spectrums were checked at appointed hydration moments. As a result, it was shown that the combination of calorimetric and IR absorption methods in the investigations of early periods of cement hydration was useful. It was confirmed that the use of chemical activators CaCl₂, Na₂SO₄ and NaOH accelerated the hydration of cement pastes containing fly ash additive in early hours after adding water. The action of activators on hydrating cement system is different for each of investigated compounds.     

Principal component and cluster analyses as supporting tools for co-crystals detection

The effects of super absorbent polymer (SAP) on the early hydration evolution of Portland cement within 72 h were investigated by isothermal calorimetry, thermal analysis and X-ray diffraction analysis. The results show that the SAP definitely affects the early hydration process of Portland cement, increases the hydration heat evolution rate during the acceleration period and during the main exothermic peak, promotes the earlier appearance of the main exothermic peak, but does not affect the lengths of the initial reaction period and the induction period and the onset of the acceleration period. The SAP can accelerate cement hydration to increase the hydration degree within 72 h. But the dosage variation of SAP has minor influence on the hydration heat evolution and hydration degree. The SAP enhances the formation of Ca(OH)₂ after 12 h to keep higher content than that in the reference paste. The SAP does not affect the maximum content of ettringite, but delays the conversion of ettringite to monosulphate to remain ettringite content higher at later hydration time. Besides, no new phases are found to have formed in cement paste with SAP.     

Hydration heat evolution of high-belite cement–phosphate slag binder

The influence of phosphate slag with different finenesses and activators on the hydration of high-belite cement has been studied by using the hydration heat of binders, the DTA curves, the SEM images, and the specific strength. Results indicated that doped phosphorus slag in the cement will reduce heat of hydration. The activity of phosphate slag was low at early stage, but pozzolanic activity of phosphorus slag is higher than that of fly ash. Increasing the specific surface area and curing time and using Ca(OH)₂ combined with gypsum can clearly promote the hydration degree of phosphorus slag. The findings in this paper show that since phosphorus slag can promote the hydration of high-belite cement, the strength contribution of cement is increased. Moreover, the greater the specific surface area is, the more significant the promotion effect at 90 d is.

     

Lanthanide Luminescence Revealing the Phase Composition in Hydrating Cementitious Systems

The hydration process of Portland cement in a cementitious system is crucial for development of the high-quality cement-based construction material. Complementary experiments of X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and time-resolved laser fluorescence spectroscopy (TRLFS) using europium (Eu(III)) as an optical probe are used to analyse the hydration process of two cement systems in the absence and presence of different organic admixtures. We show that different analysed admixtures and the used sulphate carriers in each cement system have a significant influence on the hydration process, namely on the time-dependence in the formation of different hydrate phases of cement. Moreover, the effect of a particular admixture is related to the type of sulphate carrier used. The quantitative information on the amounts of the crystalline cement paste components is accessible via XRD analysis. Distinctly different morphologies of ettringite and calcium−silicate−hydrates (C−S−H) determined by SEM allow visual conclusions about formation of these phases at particular ageing times. The TRLFS data provides information about the admixture influence on the course of the silicate reaction. The dip in the dependence of the luminescence decay times on the hydration time indicates the change in the structure of C−S−H in the early hydration period. Complementary information from XRD, SEM and TRLFS provides detailed information on distinct periods of the cement hydration process.     

Studies on the influence of different fly ashes and Portland cement on early hydration of calcium aluminate cement

The influence of three mineral additives, i.e. fly ashes from pulverized combustion and from fluidized combustion of hard coal as well as Portland cement, on early hydration (up to 28th day) of calcium aluminate cement was investigated. Cement pastes containing 0, 5 and 25 wt% of additives were studied by the use of calorimetry, thermal analysis and infrared spectroscopy methods. It was confirmed that hydration of calcium aluminate cement is closely dependent on the type of addition and its amount. The influence of additives of different properties on cement hydration was discussed basing on received results and other literature reports.     

The Role of Titanium Dioxide on the Hydration of Portland Cement: A Combined NMR and Ultrasonic Study

Titanium dioxide (TiO₂) is an excellent photocatalytic material that imparts biocidal, self-cleaning and smog-abating functionalities when added to cement-based materials. The presence of TiO₂ influences the hydration process of cement and the development of its internal structure. In this article, the hydration process and development of a pore network of cement pastes containing different ratios of TiO₂ were studied using two noninvasive techniques (ultrasonic and NMR). Ultrasonic results show that the addition of TiO₂ enhances the mechanical properties of cement paste during early-age hydration, while an opposite behavior is observed at later hydration stages. Calorimetry and NMR spin–lattice relaxation time T₁ results indicated an enhancement of the early hydration reaction. Two pore size distributions were identified to evolve separately from each other during hydration: small gel pores exhibiting short T₁ values and large capillary pores with long T₁ values. During early hydration times, TiO₂ is shown to accelerate the formation of cement gel and reduce capillary porosity. At late hydration times, TiO₂ appears to hamper hydration, presumably by hindering the transfer of water molecules to access unhydrated cement grains. The percolation thresholds were calculated from both NMR and ultrasonic data with a good agreement between both results.     

Hydration kinetics of tricalcium silicate by calorimetric methods

The kinetics of the cement hydration reaction is a relevant issue in the cement research field, particularly in the presence of additional inorganic and organic components that consistently increase the complexity of the cement paste. In the present study, the hydration reaction of pure tricalcium silicate has been monitored by different calorimetric approaches: the conventional Isothermal Conduction Calorimetry (IC) and a novel Differential Scanning Calorimetry (DSC) protocol. The measured hydration curves have been modeled by using the Boundary Nucleation and Growth Model (BNGM) to extract thermodynamic parameters of the early stages of the hydration reaction. IC and DSC methods provide similar results in terms of rate constants, linear growth, and nucleation rates even though the IC accesses the total evolved heat while DSC discloses the fraction of unreacted water. The validation of the DSC approach as a reliable analytical method to the study of cement hydration kinetic is of particular importance because it allows following very long hydration processes, such as those of pastes containing organic retarders or superplasticizers. The thermodynamic and kinetic parameters for the tricalcium silicate setting has been also evaluated and discussed as a function of the surface area of the powder.     

Hydration of Portland cement with alkanolamines by thermal analysis

Four types of alkanolamines (i.e., traditional alkanolamines represented by TEA and TIPA and new alkanolamines represented by DEIPA and EDIPA) were added to Portland cement as chemical additives, and their effects on the cement properties and hydration process were investigated. An isothermal calorimeter was used to track the hydration heat flow of the cement pastes with or without alkanolamines. Thermogravimetric analyses were performed to measure the degree of hydration over the course of 28 days. In addition, X-ray diffraction, MIP analysis and SEM were used as auxiliary tests. The results indicated that alkanolamines improved the compressive strength of the cement mortars. It was found that TEA increased the rate of the second hydration of C₃A, and TIPA accelerated the hydration of C₄AF. DEIPA and EDIPA promoted the hydration of both the aluminum and ferrite phases as well as catalyzed the conversion of AFt to the AFm phase. By contrast, the new alkanolamines represented by DEIPA and EDIPA expressed more superior properties.