Characterization of the microstructures of copper-based aerogels on the sol–gel process

In this thesis, we will elaborate on the sol–gel process during the preparation of monolithic copper-based aerogel. The microstructure of the copper-based aerogel appears to be various due to the different amounts of raw materials, such as polyacrylic acid, propene oxide, deionized water (H₂O) and copper(II) chloride (CuCl₂) in the sol–gel process. The proper molar ratios between these reactants play a crucial factor in mediating the morphology of the aerogel. The aerogels are characterized by field emission scanning electron microscopy, high-resolution transmission electron microscopy and Brunauer–Emmett–Teller methods. The combined results indicate that the copper-based aerogel shows a typical three-dimensional porous structure with a large surface areas about 568 m²/g, and the skeleton structure of the aerogel is composed of a large number of primary particles with the size about a few nanometers.     

Effects of the nanoassociation of hexadecyltrimethoxysilane precursors on the sol–gel process

Modifications to the refractive indices of meso-structured organic–inorganic films caused by variations in the mole fraction of precursors in ethanolic solutions were investigated. The refractive indices were dependent on the mole fraction of C₁₆TMS (hexadecyltrimethoxysilane) and of the C₁₆TMS/TMOS (tetramethoxysilane) (1/1) mixture in ethanol. The dependency was determined to be nonlinear, and the phenomenon was attributed to self-assembly caused by the long alkyl groups (C₁₆) on the C₁₆TMS. Changes in the maximum decreasing rate of d_n/d_x values [(d_n/d_x)_max—for d_n/d_x estimation, the curves from Fig. 1 were associated with a polynomial; using a dedicated program, d_n/d_x was calculated; maximum values of d_n/d_x were taken into account and were included in Table 1)] were used to distinguish the behavior of alcoholic precursor mixtures. In the case of using pyrene as a fluorescent probe, the ratio between two peaks from the pyrene emission spectra (I₁/I₃) strongly decreased as hydrophobic micro-surroundings formed due to the self-assembly process. The UV–VIS spectra of a cationic dye solution, R6G, was studied because dilute solutions of the dye in equilibrium form measurable ratios of dimers and monomers. The absorbance was modified as micro-surroundings with different polarities were formed. These three methods demonstrated that nano-structuration was present prior to the occurrence of the sol–gel process. The combination of C₁₆TMS with other alkyltrialkoxysilane precursors having hydrocarbon chain lengths between C₁ and C₈ provided further evidence for a nonlinear dependence of the refractive indice and fluorescence spectra of pyrene. The properties of the final hybrids obtained by the sol–gel process were significantly affected by the precursor hydrocarbon chain lengths. DSC, XRD and FTIR measurements were used to show the plasticizing phenomena of C₁₆ as other alkyltrialkoxysilanes (i.e., C₁–C₈) were added.

Influence of process parameters on the sol–gel synthesis of nano hydroxyapatite using various phosphorus precursors

Hydroxyapatite Ca₁₀(PO₄)₆(OH)₂ has attracted widespread interest from both orthopedic and dental fields due to its excellent biocompatibility and tissue bioactivity properties. Since nanophase materials can mimic the dimensions of constituent components of natural tissues, the implants developed from nanophase material could serve as a successful alternative. However, the defects of hydroxyapatite ceramics, mainly brittleness and low fracture toughness, have been overcome by the use of nanophase hydroxyapatite coatings on the implant surfaces that integrate the good mechanical properties of metals and the bioactivity of hydroxyapatite. In the present investigation, Sol?Cgel hydroxyapatite was prepared from two different phosphorus precursors such as triethyl phosphate and phosphorus pentoxide respectively with calcium nitrate tetrahydrate as a calcium precursor. The effects of pH and liquid P³¹ Nuclear Magnetic Resonance spectroscopy for the solution aged at different periods were investigated and the synthesized hydroxyapatite powder was characterized by Transmission electron microscopy, X-ray Powder Diffraction, Fourier transform infrared spectroscopy and thermal analysis respectively. In order to fully understand the bioactivity of the synthesized materials, they were coated on 316L Stainless Steel implant surface by spin coating method at the spin speed of 2,000 Revolutions per minute. The effect of nanoparticles on the surface of 316L Stainless Steel implant was studied by adhesive strength measurements. The corrosion resistance property of the hydroxyapatite coatings was evaluated by electrochemical impedance analysis. From the results, it was observed that the hydroxyapatite coatings obtained from different precursors have very high resistance to corrosion with higher adhesive strength.     

Characterization of sol–gel process in the Y–Ba–Cu–O acetate–tartrate system using IR spectroscopy

Systematic investigation of sol–gel process in the Y–Ba–Cu–O acetate–tartrate system was performed using IR spectroscopy. Different values of synthesis parameters (temperature and duration of inorganic polymerization reactions, evaporation temperature and evaporation time during gelation) were used, and significant influence in some cases on superconducting characteristics of the oxide ceramics of composition YBa₂Cu₄O₈ was observed. Characterization by IR spectroscopy and thermogravimetric analysis, revealed the difference of local homogeneity in the precursor gels prepared under different evaporation regimes during gelation process. In addition, the explanation of the possible hydrolysis and condensation reactions in the sol state has been suggested.     

Perovskite synthesis via complex sol–gel process to immobilize radioactive waste elements

Synroc (Synthetic Rocks) materials have been regarded as the second generation of high level waste forms in the world. It allows incorporating into their crystal structures almost all of the elements present in high-level radioactive waste. One of the components of Synroc-C is perovskite (CaTiO₃) which immobilize mainly fission products, but also allow immobilizing in his structure long-lived actinides such as plutonium (Pu). Perovskite phase has been fabricated by a sol–gel route. In the present work complex sol–gel process (CSGP Polish Patent PL 172618, 1997) and method of synthesis Me-titanates (Polish Patent PL 198039, 2001) were adapted to prepare of perovskite. Additions of 10 % molar Sr, Co, Cs and Nd into Ti–Ca–nitrate sols were carried out by CSGP. Gels obtained by evaporation of sols under reduced pressure were thermal treated according thermogravimetric (TG, DTA) analysis. Transformation of ascorbat–nitrate gels into doped orthorhombic perovskite phases was definitely lower (about 650 °C) than those pure nitrate gels (approx. 700 °C). All structures were confirmed by X-ray diffraction analyses. Surrogates were homogeneously distributed into crystalline structure of perovskite. It means that elaborated process can be applied for synthesis Synroc materials and it might be competitive to vitrification process.     

Synthesis of monodispersed lithium silicate particles using the sol–gel method

Lithium silicate particles were prepared by the sol–gel process based on the Stöber method using tetraethoxysilane and lithium ethoxide as starting materials; lithium dodecyl sulfate (LDS) was used as a surfactant. Lithium ion concentration of the obtained particles increased with an increase of Li/Si ratios from 1 to 4. Scanning electron microscope images showed that the obtained particles were rather monodispersed with diameter of 100–300 nm, and the particle size was not influenced by the amount of added LDS but the Li/Si ratios. Fourier-transform infrared spectra of the particles showed that the intensity of the peaks due to CO₃ ^2? increased with an increase of the Li/Si ratios. X-ray diffraction patterns and ²⁹Si magic-angle spinning-nuclear magnetic resonance spectra of the particles indicated that Q₃ and Q₂ units were present as amorphous state in the particles prepared with Li/Si ratios of 1 and 2, respectively. In the case of Li/Si ratios of more than 3, lithium metasilicate crystals formed, and Q₁ and Q₂ units were dominant.     

Synthesis of europium-doped silica microspheres using the sol–gel microencapsulation method

This paper demonstrates the preparation of europium (Eu³⁺) doped silica microspheres using the W/O microencapsulation method. The water phase (W phase) solution is composed of partially hydrolyzed tetraethyl orthosilicate and acetylsalicylic acid acting as hydrophilic active agents. The Eu(NO)₃·H₂O was added into the W phase solution before mixing with the oil phase solution. Under a controlled stirring treatment, the W/O emulsion is obtained by dispersing the W phase solution in cyclohexene containing Span60 as the surfactant. 3-aminopropyl-triethoxysilane (APTES) is used as a gelling agent to encapsulate the micelles and Eu³⁺ doped silica microspheres with a mean size of around 2???m can be obtained. The experimental parameters, such as the W/O ratio, stirring condition, the amount of APTES added and the temperature, are modified and their effects on the morphology and homogeneity of the resulting Eu³⁺ doped silica microspheres are systematically studied. The Eu³⁺ ions are successfully confined inside the silica microcapsules, exhibiting an optimal red emission with a doping concentration of 3?mol%.     

Optimization of process variables and corrosion properties of a multi layer silica sol gel coating on AZ91D using the Box–Behnken design

Anti-corrosion silica coating was prepared via the sol–gel method for AZ91D magnesium alloy using tetraethoxysilane and methyltriethoxysilane as precursors. Silica coating was deposited on fluorinated magnesium alloy substrates by dip coating. The surface morphology of the silica coating was characterized by scanning electron microscope (SEM). The corrosion properties were studied by electrochemical impedance measurements and polarisation technique in 3.5 wt% Sodium chloride solution. The results showed an improvement in the corrosion performance from these coatings. A three-factor, three-level design of experiment (DOE) with response surface methodology including a Box–Behnken design was run to evaluate the main and interaction effects of several independent formulation variables, which included precursor ratios MTES/TEOS (X₁), sintering temperature (X₃) and sol dilution (X₂) which measured the volume of the diluted sol divided by the initial volume of sol. The dependent variables included the corrosion current derived from the polarisation curve (i_cor = Y₁) and the coating resistance derived from the Nyquist curve (R_coat = Y₂). Optimizations were predicted to yield Y₁ and Y₂ values of 1.57018E–7A cm⁻² and 14279 Ω cm², when X₁, X₂, and X₃ were 3.36, 1.52 and 222, respectively.     

Lactic acid based sol–gel process of Ag nanoparticles and crystalline phase control of Ni particles in aqueous sol–gel process

Nickel and silver particles were prepared by using sol–gel auto-combustion method under N₂ atmosphere where lactic acid was applied as chelating agent. The synthesis of nickel particles was carried out at various pH conditions (2–7), resulting in the face-centered-cubic or hexagonal-close-packed crystalline nickel phase. The morphology and structure of synthesized nickel particles and silver nanoparticles were characterized by X-ray diffraction, transmission electron microscope, energy dispersive X-Ray spectroscopy and differential scanning calorimetry-thermogravimetric analysis. The results show that the spherical Ag nanoparticles with diameters in the range of 18–27 nm and narrow size distribution can be obtained by this sol–gel process.     

The role sol–gel process for nuclear fuels-an overview

The paper reviews the sol–gel methods used for the preparation of nuclear fuel materials in the form of microspheres. It also discusses how these microspheres can be fabricated into nuclear fuels for reactors such as High Temperature Gas Cooled Reactors and Fast Reactors. The performance of these microsphere-based fuels is reviewed. More recent applications, such as the transmutation of minor actinides, (Np, Am and Cm) and hydrogen production, are also briefly covered.     

Lateral sol–gel cross-linking of polyurethane using the a grafted triethoxysilyl group

3-Triethoxysilylpropyl isocyanate was used to graft a triethoxysilyl group to polyurethane (PU), and the grafted triethoxysilyl groups were used to cross-link PU chains through a sol–gel process. The soft segment melting temperature and enthalpy change were not significantly altered by the sol–gel cross-linking. The sol–gel cross-linked PUs exhibited significantly increased tensile strength and better tensile strain compared to the plain linear PU: the maximum stress and strain increased to 41 MPa and 1,972 %, respectively. Control series containing tetraethyl orthosilicate, a series without cross-linking, was also prepared for comparison with the sol–gel cross-linked PU series. The control series did not exhibit the increased tensile strength shown by the sol–gel cross-linked PU series. The cyclic shape memory tests demonstrated that the shape recovery was as high as 97 %, and both shape recovery and shape retention remained high after the four repeated tests. The sol–gel cross-linked PU series exhibited enhanced low-temperature flexibility compared to the plain linear PU due to the flexible silyl cross-linking group.     

Synthesis of MCM-48 from silatrane via sol–gel process

High-quality cubic MCM-48 is successfully synthesized using a new silica source known as silatrane and cetyltrimethylammonium bromide (CTAB) as the structure-directing agent via sol–gel process. The effects of synthesis parameters, viz. crystallization temperature, crystallization time, surfactant concentration, quantity of NaOH, and silica source, on the product structure are investigated. The synthesized samples are characterized using X-ray diffractometer (XRD), N₂ adsorption–desorption isotherms, and electron microscopy. Optimally, this product is synthesized from samples crystallized at 140°C for 16 h with a CTAB/SiO₂ ratio of 0.3 and NaOH/SiO₂ ratio of 0.5. The XRD result exhibits a well-resolved pattern, corresponding to the Ia3d space group of MCM-48. The BET surface area of this product is as high as 1,300 m²/g with a narrow pore-size distribution of 2.86 nm. The scanning electron microscopic (SEM) images also show the truncated octahedral shape and well-ordered pore system of MCM-48 particles.     

Synthesis of polyferromethylsiloxane sorbents using a sol–gel method

Trivalent iron complexes which could be easily converted into materials are formed by the reaction of FeCl₃ with K₃[O₃SiMe] in a highly concentrated aqueous alkaline solution. The presence of the liquid glass as an additive and decreasing the pH results in solutions that give rise to homogeneous gels. Polycondensation proceeds very rapidly in the higher pH range (viz. pH 9–10) and substantially slower in an acidic medium (pH 2–3). Xerogels were obtained having microporous structure after treatment of polyferromethylsiloxane gels obtained from acidic medium or mesoporous structure when obtained from alkaline medium.     

The design and characterisation of sol–gel coatings for the controlled-release of active molecules

The controlled release of active agents from a matrix has become increasingly important for oral, transdermal or implantable therapeutic systems, due to the advantages of safety, efficacy and patient convenience. Controlled-release hybrid (organic–inorganic) sol–gel coating synthesis has been performed to create a sol with an active molecule included (procaine). Synthesis procedures included acid-catalysed hydrolysis, sol preparation, the addition of a procaine solution to the sol, and the subsequent gelation and drying. The alkoxide precursors used were triethoxyvinylsilane and tetraethyl-orthosilicate (TEOS) in molar ratios of 1:0, 9:1, 8:2 and 7:3. After the determination of the optimal synthesis parameters, the material was physicochemically characterised by silicon-29 nuclear magnetic resonance (²⁹Si-NMR) and Fourier transform infrared spectroscopy, contact angle analysis and electrochemical impedance spectroscopy tests. Finally, the materials were assayed in vitro for their ability to degrade by hydrolysis and to release procaine in a controlled manner. The sustained release of procaine over a 3-day period was demonstrated. A close correlation between release and degradation rates suggests that film degradation is the main mechanism underlying the control of release. Electrochemical analysis reveals the formation of pores and water uptake during the degradation. The quantity of TEOS is one of the principal parameters used to determine the kinetics of degradation and procaine release.     

Effects of diethanolamine on the evolution of silver/titanium dioxide sol–gel process

In order to clarify the effects of diethanolamine (DEA) in the silver (Ag)/titanium dioxide (TiO₂) sol–gel process, sols with and without DEA, and films derived from these sols were prepared. The samples were investigated by X-ray diffraction, transmission electron microscopy, electron diffraction and optical absorption spectra. The results showed that metallic Ag clusters were formed in the sol with DEA and was absent in the sol without DEA. This indicated that DEA worked not only as the stabilizer but also as the reduce agent in Ag/TiO₂ sol–gel process. After annealed, Ag metallic nanoparticles were generated in the films derived from both the sols with and without DEA. The particles in the films derived from the sol with DEA were smaller than those from the sol without DEA. This can be ascribed to the limitation of the growth of Ag cluster formed in the sol with DEA during heat treatment. Mechanisms for the formation of metallic Ag in the Ag/TiO₂ sols and films were discussed. The effects of DEA in the sols and films were studied in detail.