Al(OH)3溶胶浓度对TC4钛合金微弧氧化膜特性的影响

利用自制多功能微弧氧化(MAO)电源,在保持电学参数和处理时间不变的条件下对TC4钛合金表面进行了MAO处理,研究了Al(OH)₃溶胶浓度对钛合金MAO膜的生长特性、微观结构、相结构和电致变色特性的影响.结果表明:随着Al(OH)₃溶胶浓度(体积分数)C的增加,膜层的生长速率由慢到快逐渐增加,膜表面微孔尺寸和粗糙度逐渐增大,而微孔密度逐渐减小;当C≤10%时,膜层由锐钛矿相TiO₂组成,而当C>10%时,膜层中开始出现金红石相TiO₂并随着C的增加其相对含量逐渐增大,并在C=40%时,膜层全部由金红石相TiO₂组成;在pH＝2.0的HCl溶液中的循环伏安测试结果表明,C≤20%制备试样的膜层颜色变化不明显,随着C的进一步增加,制备试样的膜层颜色变化逐渐明显,并在C=40%时,其着色呈蓝色且色泽均匀;该试样在循环伏安测试过程中还表现出了良好的稳定性和可逆性. 关键词： 微弧氧化 氧化膜 微观结构 电致变色     

锐钛矿相和金红石相TiO2:Nb的光电性能研究

采用基于密度泛函理论的第一性原理计算了锐钛矿相和金红石相TiO₂:Nb的晶体结构、电子结构和光学性质. 结果表明, 在相等的摩尔掺杂浓度下(6.25%), 锐钛矿相TiO₂:Nb的导带底电子有效质量小于金红石相TiO₂:Nb, 且前者室温载流子浓度是后者的两倍左右, 即具有更大的施主杂质电离率, 从而解释了锐钛矿相TiO₂:Nb比金红石相TiO₂:Nb具有更优异电学性能的实验现象. 光学计算也表明锐钛矿相在可见光区有更大的透过率, 从而在理论上解释了锐钛矿相TiO₂:Nb比金红石相TiO₂:Nb更适于做透明导电材料的原因. 计算结果与实验数据能较好符合. 关键词： 2:Nb')" href="#">TiO₂:Nb 第一性原理 电子结构 光学性能     

工业纯钛微弧氧化膜的结构及拉曼光谱分析

采用微弧氧化技术,用处理电压为300, 350, 400, 450, 500 V在工业纯钛表面制备了5块氧化膜试样,利用扫描电镜和拉曼光谱研究了处理电压对氧化膜结构的影响。结果表明：氧化膜表面布满了微孔,其尺寸随处理电压的升高而增加,而微孔密度则呈相反的变化趋势。氧化膜主要由锐钛矿和金红石相组成,其相含量与处理电压的大小密切相关。当处理电压较低时,氧化膜主要由锐钛矿相组成; 随着处理电压的升高,氧化膜中金红石相的相对含量增加; 当处理电压在400～450 V时,金红石相含量增加迅速,并成为主晶相。     

C掺杂金红石相TiO2的电子结构和光学性质的第一性原理研究

运用第一性原理的局域密度近似+U(0 ≤U≤9 eV)方法研究了本征金红石相TiO₂在不同U值(对Ti-3d电子)下的禁带宽度、晶体结构以及不同比例C元素掺杂的金红石相TiO₂的电子结构和光学性质, 研究表明, TiO₂的禁带宽度和晶格常数随着U值的增加而增大. 综合考虑取U=3 eV并对其计算结果进行修正. 对于掺杂体系, 发现C 元素的掺杂在金红石相TiO₂中引入杂质能级, 杂质能级主要由O-2p轨道和C-2p轨道耦合形成, 杂质能级的引入可以增加TiO₂对可见光的响应, 从而使TiO₂的吸收范围增大. C原子掺杂最佳比例为8.3%, 此时光学吸收边的红移程度最明显, 可增大光吸收效率, 从而提高了TiO₂光催化效率.     

I掺杂金红石TiO$lt;sub$gt;2$lt;/sub$gt;(110)面的第一性原理研究

利用基于密度泛函理论的第一性原理研究了I掺杂金红石TiO₂（110）表面的形成能和电子结构,分析了不同掺杂位置的结构对TiO₂光催化性能的影响. 计算表明,氧化环境下I最容易替代掺杂表面五配位的Ti,而还原环境下最容易替代掺杂表面的桥位氧. I替位Ti或I替位O都能降低禁带宽度,可能使TiO₂吸收带出现红移现象或产生在可见光区的吸收,其中I替位桥位氧的禁带宽度最小. 吸收光谱表明,I掺杂不仅能提高TiO₂可见光响应,同时可增加紫外光的吸收能量,提高其可见光及紫外光下的光催化性能. 关键词： 第一性原理 I掺杂 2(110)')" href="#">金红石相TiO₂(110) 光催化     

萤石结构TiO2的电子结构和光学性质

利用第一性原理计算了立方相萤石TiO₂的晶胞参数,能带结构和电子态密度.结果显示萤石TiO₂属于间接带隙半导体材料,其间接禁带宽度(Γ→X)E_g为2.07eV,比常见的金红石和锐钛矿TiO₂的禁带宽度窄.为了更清楚地了解萤石的光学性质,利用Kramers-Kronig色散关系,分别对萤石和金红石TiO₂的复介电常数、吸收率等参数进行了计算,并将二者结果做了 关键词： 2')" href="#">萤石结构TiO₂ 密度泛函理论 能带结构 光学性质     

金红石结构TiO2晶体点缺陷形成能的经验途径计算

基于经验参数化途径,通过对晶体结构、晶格形成能、介电性质和弹性实验数据拟合确定金红石结构氧化物晶体TiO₂的电子壳模型参数和非Coulomb互作用势参数.计算点 缺陷形成能.论证Schottky缺陷是金红石结构TiO₂中的本征缺陷. 关键词： 2')" href="#">金红石TiO₂ 点缺陷形成能 电子壳模型 经验途径计算     

重氧空位对金红石型和锐钛矿型TiO2导电性能影响的模拟计算

基于密度泛函理论框架下的第一性原理平面波超软赝势方法,构建了未掺杂与相同重氧空位金红石型和锐钛矿型TiO_1.9375超胞模型,分别对模型进行了几何结构优化、能带结构分布和态密度分布的计算. 结果表明,氧空位后金红石型和锐钛矿型TiO₂体系体积均变大,同时,锐钛矿型TiO_1.9375超胞的稳定性、迁移率以及电导率均高于金红石型TiO_1.9375超胞. 计算结果和实验结果相一致. 关键词： 重氧空位 2')" href="#">金红石型和锐钛矿型TiO₂ 导电性能 第一性原理     

二维颗粒流从稀疏态到密集态的临界转变

研究了斜槽中的二维颗粒流由稀疏到密集转变的临界现象.在二维颗粒槽的入口流量Q₀和出口尺寸d固定的条件下，记录并统计了稀疏流转变为密集流所经历的时间.研究发现，在统计时间内转变不发生的概率C(t)随时间指数衰减，其衰减的特征时间尺度α^-1(d)可以很好地由幂律函数a(d_c-d)^-γ来拟合，其中d_c为临界开口尺寸.此临界尺寸的存在确定了稀疏流到密集流转变的临界现象. 关键词： 颗粒物质 颗粒流 非平衡态相变 几何相变     

反应溅射法制备TiO2薄膜

报道了用反应溅射法制备TiO₂薄膜的实验研究.详细研究了氧分压、基底温度和退火温度对成膜结构的影响.制备出了具有金红石和锐钛矿晶体结构的TiO₂薄膜.分析了金红石和锐钛矿晶体的形成条件,并对薄膜的表面形貌进行了测量. 关键词： 反应溅射 2薄膜')" href="#">TiO₂薄膜     

电流密度对铝合金微弧氧化膜物理化学特性的影响

利用微弧氧化(MAO)技术，在LYl2铝合金上沉积了显微硬度达42.14GPa的超硬陶瓷膜.采用x射线衍射仪和显微硬度计研究了阳极电流密度j_a和阴极、阳极电流密度比j_c/j_a对MAO膜相构成和力学特性的影响.此外，利用扫描电子显微镜和恒电位仪分别对膜的微结构和抗点腐蚀特性进行了分析.结果表明，高j_a制备的膜主要含α-Al₂O₃相，低j_a制备的膜主要含γ-Al₂O₃相.显微硬度测试表明，这类膜有较高的硬度，但以j_a=15A/dm²和j_c/j_a=0.7制备的陶瓷膜硬度最高.抗点腐蚀测试表明，j_c/j_a对陶瓷膜的微结构有很强的影响. 关键词： 微弧氧化 显微硬度 电流密度 抗点腐蚀     

The effects of anodic and cathodic processes on the characteristics of ceramic coatings formed on titanium alloy through the MAO coating technology

This paper reports on the investigation into the effects of the different anodic j_a and cathodic j_c current densities on the variations of the anodic and cathodic processes and the associated changes in the characteristics of the coatings synthesized on Ti-6Al-4V alloy substrate by microarc oxidation technique. The coated samples were subjected to coating thickness and cross-section fracture observation. Phase and elemental composition at different depth of the coatings were evaluated through X-ray diffraction and energy dispersive spectrum analyses. The experimental results indicate that the increase of j_a leads to the increasing slope of anodic voltage U₊ versus oxidation time plots, the larger coating thickness and the more coarse surface morphology of MAO coatings; while the aggrandizement of the cathodic process results in the lower growth rate and more uniform structure of coatings. The changes of the elements distribution from the interface towards the coating surface with variation of j_a and j_c are affected by the Ti anodic dissolution and the electromigration of electriferous particles, such as Al(OH)₄⁻, in electrolytes.     

Ultra-hard ceramic coatings fabricated through microarc oxidation on aluminium alloy

Ultra-hard ceramic coatings with microhardness of 2535 Hv have been synthesized on the Al alloy substrate by microarc oxidation (MAO) technique. The effects of anodic current density (j_a) and the ratio of cathodic to anodic current density (j_c/j_a) on the mechanical and corrosion resistance properties of MAO coatings have been studied by microhardness and pitting corrosion tests, respectively. In addition, the phase composition and microstructure of the coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that the coatings prepared at high anodic current density consist mainly of α-Al₂O₃, while those fabricated at low anodic current density are almost composed of γ-Al₂O₃. Microhardness test shows that the coatings have high microhardness, and the highest one is found in the coating formed at j_a = 15 A/dm² and j_c/j_a = 0.7. Pitting corrosion test shows that the structure of coatings is strongly influenced by the varying j_c/j_a.     

Effect of potassium fluoride in electrolytic solution on the structure and properties of microarc oxidation coatings on magnesium alloy

Oxide coatings were produced on AM60B magnesium alloy substrate making use of microarc oxidation (MAO) technique. The effect of KF addition in the Na₂SiO₃-KOH electrolytic solution on the microarc oxidation process and the structure, composition, and properties of the oxide coatings was investigated. It was found that the addition of KF into the Na₂SiO₃-KOH electrolytic solution caused increase in the electrolyte conductivity and decrease in the work voltage and final voltage in the MAO process. Subsequently, the pore diameter and surface roughness of the microarc oxidation coating were decreased by the addition of KF, while the coating compactness was increased. At the same time, the phase compositions of the coatings also varied after the addition of KF in the electrolytic solution, owing to the participation of KF in the reaction and its incorporation into the oxide coating. Moreover, the coating formed in the electrolytic solution with KF had a higher surface hardness and better wear-resistance than that formed in the solution without KF, which was attributed to the changes in the spark discharge characteristics and the compositions and structures of the oxide coatings after the addition of KF.     

Fretting wear behaviour of microarc oxidation coatings formed on titanium alloy against steel in unlubrication and oil lubrication

Ceramic coatings were formed on Ti6Al4V alloy surface by microarc oxidation (MAO) in a Na₂SiO₃ system solution. Unlubricated, smear oil and oil bath lubricated fretting tests were performed on MAO coatings against 52100 steel on a fretting wear tester. Microstructural investigation of the worn surfaces was performed and the wear mechanisms were studied. The results show that the coatings are mainly composed of rutile and a small amount of anatase TiO₂, both in nano grain structure. Friction coefficient of microarc oxidation coatings under oil bath lubrication was significantly reduced, favorable stable at 0.15, which indicates that the coatings with oil lubricated lowered the shear and adhesive stresses between contact surfaces, consequently alleviating the possibility of initiation and propagation of cracks in the inner layer of the coating or titanium alloy substrate.     

Tribological behavior of microarc oxidation coatings formed on titanium alloys against steel in dry and solid lubrication sliding

The coatings mainly composed of nanostructured TiO₂ were deposited on Ti6Al4V alloy by microarc oxidation (MAO). The duplex coatings of microarc oxidation combined with spraying graphite process were fabricated for the antifriction purpose. The tribological properties of unpolished, polished and duplex coating against steel under dry friction conditions were examined. It is found that antifriction property of the polished microarc oxidation coating is superior to that of the unpolished one. The improvement is attributed to the low surface roughness and the nanocrystalline structure of coatings. The duplex coating exhibits best antifriction property, registering a lower and steady friction coefficient of ≈0.12 than that of the polished microarc oxidation coating sliding in the similar condition. The good tribological property is attributed to the specially designed duplex structure, the coating adhering strongly to the substrate and serving as the load-supporting underlayer and the graphite layer on top of it working as solid lubricant.     

Effect of microarc oxidation coating on fatigue performance of Ti-Al-Zr alloy

Ceramic coatings of different thickness were fabricated on Ti6Al2Zr1Mo1V alloy by microarc oxidation (MAO), and the effect of the coating on fatigue life was evaluated by 810 Material Test System. The microstructure, phase and chemical composition of the coatings were determined by SEM, XRD and EDS techniques. The coating mainly consists of rutile and a small amount of anatase TiO₂. With oxidation time ranging from 10 to 30 min, the coating thickness increases from 13 to 25 μm, while the interface between coating and substrate becomes more zigzag, characterized by increasing overgrowth regions of coating into substrate. Under the same cyclic stress of 750 MPa, the fatigue life decreases from 2.08 × 10⁶ cycles for uncoated specimen to about 3 × 10⁴ cycles for microarc oxidized specimen. Under the cyclic stress, the thicker the coating, the more cracks initiate in the overgrowth regions of coating into substrate near the interface, which are considered as the notch sites of stress concentration to induce the crack initiation, also is the key factor to cause the facture.     

钛合金微弧氧化过程中电学参量的特性研究

利用自制的数据采集系统研究了恒定电压下TC4钛合金微弧氧化(MAO)过程中有关电学参量随处理时间的变化规律. 结果表明，通电回路中的阴极和阳极峰值电流随处理时间的变化明显分为4个阶段；膜厚度随处理时间的变化明显分为3个阶段；氧化膜的动态正、反向电阻和动态正、反向电阻率也随处理时间分阶段变化. MAO过程中，各时刻的动态正、反向电阻值不同，一般情况下，动态正向电阻大于反向电阻. 对不同处理时间样品的扫描电子显微镜分析表明，MAO膜呈多孔结构并随处理时间变化.     

Microstructure and infrared emissivity property of coating containing TiO2 formed on titanium alloy by microarc oxidation

Ceramic coatings containing TiO₂ were formed on Ti6Al2Zr1Mo1V alloy surface by microarc oxidation (MAO) method. The microstructure, phase and chemical composition of the coatings were analyzed by SEM, XRD and EDS techniques. The coating mainly consists of rutile TiO₂ and a small amount of anatase TiO₂. The infrared emissivity values of coated and uncoated titanium samples when exposed to 700 °C were tested. It was found that the coating exhibits a higher infrared emissivity value (about 0.9) in the wavelength range of 8–14 μm than that of the uncoated titanium alloy, although which shows a slight increase from 0.1 to 0.3 with increasing exposure time at 700 °C. The relatively high infrared emissivity value of the MAO coating is possibly attributed to the photon emission from the as formed TiO₂ phase.     

Microstructure and corrosion behavior of coated AZ91 alloy by microarc oxidation for biomedical application

Magnesium and its alloy currently are considered as the potential biodegradable implant materials, while the accelerated corrosion rate in intro environment leads to implant failure by losing the mechanical integrity before complete restoration. Dense oxide coatings formed in alkaline silicate electrolyte with and without titania sol addition were fabricated on magnesium alloy using microarc oxidation process. The microstructure, composition and degradation behavior in simulated body fluid (SBF) of the coated specimens were evaluated. It reveals that a small amount of TiO₂ is introduced into the as-deposited coating mainly composed of MgO and Mg₂SiO₄ by the addition of titania sol into based alkaline silicate electrolytic bath. With increasing concentration of titania sol from 0 to 10 vol.%, the coating thickness decreases from 22 to 18 μm. Electrochemical tests show that the E_corr of Mg substrate positively shifted about 300500 mV and i_corr lowers more than 100 times after microarc oxidation. However, the TiO₂ modified coatings formed in electrolyte containing 5 and 10 vol.% titania sol indicate an increasing worse corrosion resistance compared with that of the unmodified coating, which is possibly attributed to the increasing amorphous components caused by TiO₂ involvement. The long term immersing test in SBF is consistent with the electrochemical test, with the coated Mg alloy obviously slowing down the biodegradation rate, meanwhile accompanied by the increasing damage trends in the coatings modified by 5 and 10 vol.% titania sol.