基于TCD理论的缺口试样疲劳强度尺寸系数计算

为了建立疲劳强度尺寸系数计算公式,基于TCD理论对缺口试件的疲劳强度进行了研究．引入与材料疲劳强度以及疲劳裂纹扩展应力强度因子门槛值相关的临界距离,建立了试样缺口根部的应力幅函数．利用有限元计算结果对应力幅函数的参数进行拟合,并由此建立了缺口件的疲劳强度尺寸系数计算公式．最后,基于该方法针对两种材料(Q235和45#)以及不同缺口形状（U型和半圆型）分别进行了实例计算,所得结果与实验数据较为吻合．     

短裂纹闭合的尺寸效应分析

对循环荷作用下缺口根部静态短裂纹和扩展短裂纹的闭合现象进行了弹塑性有限元分析。考虑不同应力水平和应力比，尤其是零－压载荷对短裂纹的作用。在此基础上提出分析长，短裂纹闭合尺寸效应的修正模型。与实验结果相比，本文模型对短裂纹的闭合预测甚好。     

基于小裂纹理论的疲劳设计方法研究

根据ETS理论,引入小裂纹的特征尺寸0a,对从缺口根部萌生的小裂纹扩展机理进行研究,并将小裂纹理论与疲劳设计理念相结合,进一步提高了构件的安全性.结果表明:基于小裂纹理论分析缺口构件的疲劳性能时,可通过缺口几何尺寸、外荷载、材料疲劳极限、裂纹扩展门槛值等参数来确定缺口敏感系数q的值,这种方法与目前常用的利用经验公式计算q的方法相比具有明显优势;设计中恰当地考虑小裂纹行为,能够计算出构件对无法检测的小裂纹的容许应力,这对结构的安全性分析是十分有利的;将环境影响下的裂纹问题等效为疲劳小裂纹问题,有利于从力学角度对其进行分析.     

Q235钢缺口试样拉压低循环疲劳的实验研究

以Q235钢制U型缺口板试样为研究对象,用有限元方法计算其缺口根部等效应变幅对应的试样标距段位移,以此控制试验机进行拉压循环疲劳试验。然后用局部应力应变法对试验测得的寿命结果进行分析。结果表明：无论用有限元还是修正Neuber公式计算缺口根部的应力应变,局部应力应变法的疲劳寿命评估只适用于缺口半径较大的试样;对缺口半径较小试样的估计寿命明显低于实测值,且有限元法比修正Neuber法更保守。进而又对试样缺口区域应变梯度的影响进行了探讨：参照有限元计算的应变梯度,利用Taylor模型估算了缺口根部的屈服应力和流动应力;在此基础上重新计算应变分布并估计试样的疲劳寿命,结果证实考虑应变梯度影响可改善缺口试样的疲劳寿命估计。     

关于Neuber方程的理论研究

关于Ｎｅｕｂｅｒ方程的理论研究叶笃毅，王德俊（东北大学机械工程学院沈阳１１０００６）在工程结构中疲劳破坏总是从应力集中部位（如缺口根部）开始，因此，研究缺口处的局部应力和应变分布是缺口件疲劳分析的关键。在描述缺口根部局部非线性应力和应变分布的方法中，...     

关于Neuber方程的理论研究

关于Ｎｅｕｂｅｒ方程的理论研究叶笃毅，王德俊（东北大学机械工程学院沈阳１１０００６）在工程结构中疲劳破坏总是从应力集中部位（如缺口根部）开始，因此，研究缺口处的局部应力和应变分布是缺口件疲劳分析的关键。在描述缺口根部局部非线性应力和应变分布的方法中，...     

考虑材料循环塑性的疲劳裂纹扩展模拟

提出了一种考虑材料循环塑性性能的研究疲劳裂纹扩展与闭合行为的有限元模拟方法．对所选用的循环塑性本构关系进行了基本实验检验．探讨了在疲劳裂纹扩展有限元分析中网格尺寸的影响，给出了网格优化准则．研究了在循环硬化条件下考虑裂纹合效应时裂纹面张开廓形、裂纹尖端应力、应变场和正反向塑性区的演变规律．对于循环硬化和不同循环应力比Ｒ等因素对裂纹张开应力水平的影响也作了考察     

非共面双裂纹扩展相互作用的试验及模拟

对非共面双裂纹进行了疲劳试验,分析认为其裂纹扩展属于三型复合型裂纹;建立了双裂纹结构有限元模型,通过计算裂纹前端应力强度因子并结合复合型裂纹的扩展特性及断裂准则,对裂纹相对尺寸、相对位置对其扩展的影响以进行了研究。结果表明:当偏移距离与较长裂纹尺寸的比值大于较短裂纹尺寸与较长裂纹尺寸的比值时,裂纹间相互作用较小,对疲劳寿命几乎没有影响;反之裂纹间相互作用较大,将会减少疲劳寿命。     

V型缺口裂端的三维应力状态及约束分析

利用三维有限元方法,研究了有限厚度板中V型缺口根部穿透裂纹前沿的三维弹性应力场。对不同厚度、不同缺口张开角和裂纹长度对应力强度因子及裂尖附近的三维约束程度的影响进行了分析,同时还讨论了三维约束区的大小。研究结果显示：当缺口张开角小于60度时,不同缺口的应力强度因子和离面约束因子的分布基本一致,角度的影响不明显。应力强度因子是厚度的函数,板中面的应力强度因子随厚度的增加逐渐减小趋近干平面值,最大为1．08倍的平面值。当板厚超过15倍的缺口深度时,应力强度因子最大值将从中面转移至接近自由表面位置,距中面约0．4倍板厚。三维约束非常明显的区域在裂尖前沿约0.45倍厚度的范围内．二维到三维的过渡区在裂尖前沿1.5倍厚度的区域内;在中面上三维效应影响区最大,随着离中面距离的增加逐渐减小,在自由表面上降为0。     

缺口根部塑性区和拉应力场对循环压缩疲劳裂纹止裂长度的影响

本文采用激光显微像面全息和散斑照像分离技术检测了双缺口试件在不同压缩应力条件下缺口根部塑性区的形状及大小,并采用有限元分析法计算了相同应力下的塑性区和裂端应力场.结果表明:用显微像面全息法测量塑性区的大小及形状简单易行,且有比较满意的工程精度. 对在不同压缩循环加载条件下测得的瘦劳裂纹止裂长度与所测压缩塑性区相比较表明:疲劳裂纹止裂长度和塑性区大小之间不存在简单的对应关系.止裂长度主要由缺口根部在循环压缩卸载过程中所产生的拉伸应力区控制.     

带裂纹的椭圆孔口问题的应力分析

断裂现象与材料和结构中的孔洞、缺口或裂纹等缺陷密切相关,这是因为缺陷附近的应力集中明显.该文利用复变方法,通过保角映射研究了带裂纹的椭圆孔洞的平面弹性问题,给出了应力强度因子的解析解.并由此计算了两互相垂直的裂纹问题.     

Strain energy approach to compute stress intensity factors for isotropic homogeneous and bi-material V-notches

A strain energy approach (SEA) is developed to compute the general stress intensity factors (SIFs) for isotropic homogeneous and bi-material plates containing cracks and notches subject to mode I, II and III loading conditions. The approach is based on the strain energy of a control volume around the notch tip, which may be computed by using commercial finite element packages. The formulae are simple and easy to implement. Various numerical examples are presented and compared to corresponding published results or results that are computed using different numerical methods to demonstrate the accuracy of the SEA. Many of those results are new, especially for the cases of bi-material notches where the problem is quite complicated.     

A unified definition for stress intensity factors of interface corners and cracks

Based upon linear fracture mechanics, it is well known that the singular order of stresses near the crack tip in homogeneous materials is a constant value −1/2, which is nothing to do with the material properties. For the interface cracks between two dissimilar materials, the near tip stresses are oscillatory due to the order of singularity being −1/2 ± iε and −1/2. The oscillation index ε is a constant related to the elastic properties of both materials. While for the general interface corners, their singular orders depend on the corner angle as well as the elastic properties of the materials. Owing to the difference of the singular orders of homogeneous cracks, interface cracks and interface corners, their associated stress intensity factors are usually defined separately and even not compatibly. Since homogenous cracks and interface cracks are just special cases of interface corners, in order to build a direct connection among them a unified definition for their stress intensity factors is proposed in this paper. Based upon the analytical solutions obtained previously for the multibonded anisotropic wedges, the near tip solutions for the general interface corners have been divided into five different categories depending on whether the singular order is distinct or repeated, real or complex. To provide a stable and efficient computing approach for the general mixed-mode stress intensity factors, the path-independent H-integral based on reciprocal theorem of Betti and Rayleigh is established in this paper. The complementary solutions needed for calculation of H-integral are also provided in this paper. To illustrate our results, several different kinds of examples are shown such as cracks in homogenous isotropic or anisotropic materials, central or edge notches in isotropic materials, interface cracks and interface corners between two dissimilar materials.     

Influence of the root radius of crack-like notches on the fracture load of brittle components

Narrow notches often cause damage that can lead to the destruction of components. The stress field in the vicinity of such crack-like notches in two-dimensional (2D) structures is similar to the stress field around equivalent cracks. Therefore similar investigations are necessary to predict the fracture load for components with cracks or narrow notches. Thus, the asymptotical stress field for a narrow notch with a rounded notch root is deduced from an Airy’s stress function. Based on this stress field a fracture criterion is developed. Comparing the theoretical fracture limit curves derived from the fracture criterion with experimental results it can be shown that for brittle material the local stress state at the fracture initiation point is the same for mode I, mixed-mode and mode II loading.     

Effect of initial flaw shape on crack extension in orthotropic composite materials

An analytical study is presented showing the effects of the notch tip geometry on the location and direction of crack growth from an existing notch in a unidirectional fibrous composite modelled as a homogeneous, anisotropic, elastic material. Anisotropic elasticity and the normal stress ratio theory are used to study crack growth from elliptical notches in unidirectional composites. Sharp cracks, circular holes, and ellipses are studied under far-field tension, and shear loading. Limited comparisons are made showing good correlation with experimental results.     

Strain and failure analysis of graphite/epoxy plates with cracks

The objective of this investigation was to study the deformation and failure of uniaxially loaded graphite/epoxy plates with cracks and to determine the influence of notch size on failure. The specimens were quasi-isotropic laminates with cracks of various lengths. They were instrumented with strain gages, photoelastic coatings and moiré grids. Strains near the crack tip show two distinct points of rate change at strain levels of 0.002 and 0.006, the latter corresponding to the ultimate strain of the 90-deg plies. Failure near the crack tip takes the form of a damage zone consisting of ply subcracking along fibers, local delamination and fiber breakage. Failure occurs when this damage zone reaches some critical value. Measured maximum strains at failure exceeded twice the ultimate strain of the unnotched laminate. The average stress over a characteristic distance (5 mm) from the crack tip was used as a criterion to describe the influence of crack length on failure. Comparison of results with those from similar specimens with circular holes showed that strength was nearly independent of notch geometry in this case, i.e., specimens with holes and cracks of the same size had nearly the same strength.     

复合型裂纹断裂的新准则

以Ⅰ-Ⅱ复合型裂纹为研究对象,对裂纹尖端的塑性区分布规律进行了理论分析。引入两组评价裂纹尖端应力场对裂纹扩展影响的参数,考虑裂纹尖端存在的局部塑性变形,并采纳如下两个假设,(1)裂纹沿最短路径穿过塑性区向弹性区扩展,(2)当在扩展方向上的弹塑性边界极半径r大于其临界极半径rC时,裂纹开始扩展。在此基础上,导出了新的复合型裂纹断裂准则,并与现有部分断裂准则及实验结果进行了对比。结果表明：新建立的复合裂纹断裂准则与实验结果吻合程度非常高。最后,阐明了以单一KIC或KIIC建立的复合裂纹扩展准则的局限性以及考虑裂纹尖端当前应力场的必要性。     

冲击载荷下两裂纹间的连通规律

脆性材料内部含有大量裂纹,当某一裂纹扩展时,其他裂纹会对扩展裂纹产生影响。为了研究冲击载荷下,脆性材料内两裂纹的相互影响、连通规律及裂纹尖端应力强度因子的变化规律,利用有机玻璃板制作了含非平行双裂纹的实验试件,利用落板冲击设备进行了中低速冲击实验,结合有限元分析软件ABAQUS计算出裂纹尖端应力强度因子,利用有限差分软件AUTODYN进行了动态数值模拟研究,并将其模拟结果与实验结果进行对比分析。实验及模拟结果表明:裂纹破坏形态与AUTODYN数值模拟破坏形态基本一致;试件的断裂形态随着两裂纹间距不同而不同;裂纹间的相互影响程度随着裂纹间间距增大而减小;裂纹尖端应力强度因子K_I随着裂纹间距的增大而减小,而K_II随着裂纹间距增大而增大。     

Continuing crack-tip deformation and fracture for plane-strain crack growth in elastic-plastic solids

Analysis of the deformation field consistent with a Prandtl stress distribution travelling with an advancing plane-strain crack reveals the functional form of the near tip crack profile in an elastic-plastic solid. The crack opening δ is shown to have the form δ ～ r In (const./r) at a distance r from the tip. This observation coupled with data generated from finite element investigations of growing cracks in small-scale yielding permits the construction of a relation characterizing the deformation at an extending crack tip. A ductile crack-growth criterion consisting of the attainment of a critical opening at a small characteristic material distance from the tip is adopted. Predictions of the stability of a growing crack for both small-scale yielding specimens and those subject to general yielding are discussed.     

Dislocation shielding and flaw tolerance in titanium nitride

Titanium nitride is a very brittle and flaw sensitive ceramic material at temperatures below 750 °C. In this study, we present experimental evidence of room temperature dislocation-based plasticity in the material as well as insensitivity to flaws in form of single edge notches. We performed in-situ fracture experiments inside the transmission electron microscope on 150-300 nm thick, 5 μ wide freestanding films fabricated from titanium nitride/titanium multi-layers with titanium nitride as the notched and titanium as un-notched layers. The calculated stress concentration factor for the 800 nm to 1.5 μ long notches were greater than 8, however, the terminal cracks always nucleated at the un-notched edge of the specimens and not at the notch tip. To explain such remarkable flaw tolerance, we observe motion of dislocations (pre-existing and nucleated away from the notch) towards the notch tip. We suggest that the room temperature dislocation activities are facilitated by the residual stresses in the multi-layer specimens and the thickness dependence of image forces, which reduces the effective shear modulus to promote dislocation motion. The migration of dislocations towards the notch tip shields it from stress concentration to manifest the flaw tolerance in 150 nm specimens, which is observed real time in the microscope.