Direct synthesis of platinum group metal-free Fe-N-C catalyst for oxygen reduction reaction in alkaline media

A direct, template-free synthesis of a novel, active Fe-N-C oxygen reduction reaction catalyst by the pyrolysis of ethylenediaminetetraacetic acid ferric sodium salt is demonstrated. Detailed physical characterization of the catalyst is carried out by surface area measurement, X-ray diffraction, Raman spectroscopy and X-ray photoelectron spectroscopy in addition to electrochemical analysis using Rotating Ring Disk Electrode measurements. We study the effects of synthesis temperature on graphitization, surface area and their concurrent effects on the catalytic performance of the final products.     

高分散Fe-N-C氧还原反应电催化剂及其在直接甲醇燃料电池中的应用

氧还原反应(ORR)是燃料电池和金属空气电池等洁净发电装置中阴极的主要反应,该反应动力学过程慢,电化学极化严重. Pt基电催化剂具有较好的ORR活性,然而Pt资源有限、价格昂贵,研制高活性、低成本的代Pt电催化剂意义重大.经过几十年的探索,研究者发现将含有C, N和Fe等元素的前体进行高温热处理得到的Fe-N-C电催化剂对ORR具有良好的活性,然而在高温热解过程中Fe容易发生聚集而形成大块颗粒,导致Fe的利用率不高,影响了电催化剂的ORR活性.
　　本文分别以聚吡咯和乙二胺四乙酸二钠(EDTA-2Na)为C和N的前驱体,利用高温热解形成的富含微孔的碳材料对铁前体的吸附及锚定作用,获得了一种Fe高度分散的Fe-N-C电催化剂.采用物理吸脱附技术、高分辨透射电镜(HRTEM)和扫描电镜对Fe-N-C及其制备过程中相关电催化剂的孔结构及表面形貌进行了表征.结果表明,在第一步热解过程中, EDTA-2Na的Na对碳材料起到了活化作用,形成富含微孔的N掺杂碳材料(N-C-1),其BET比表面积达到1227 m2/g,孔径约1.1 nm.在第二步热解过程中, N-C-1有效地抑制了Fe的聚集,产物Fe-N-C中的Fe元素均匀地分布在碳材料中,其比表面积高达1501 m2/g.
　　电化学测试结果表明,在碱性介质(0.1 mol/L NaOH)中, Fe-N-C电催化剂对ORR具有良好的催化活性, ORR起始电位(Eo)为1.08 V (vs. RHE),半波电位(E1/2)0.88 V,电子转移数n接近4, H2O2产率<3%,与商品20%Pt/C(Johnson Matthey)接近.电化学加速老化测试结果表明, Fe-N-C的E1/2未发生明显变化,而Pt的负移45 mV,表明Fe-N-C具有很好的稳定性;在酸性介质(0.1 mol/L HClO4)中, Fe-N-C的Eo为0.85 V, E1/2为0.75 V,其E1/2比Pt/C负移约0.15 V,表明在酸性介质中Fe-N-C对ORR的催化活性还有待提高.采用TEM、X射线衍射、X射线光电子能谱以及穆斯堡尔谱等方法研究了电催化剂构效关系.结果表明, Fe-N-C较好的ORR活性主要来自于高分散的Fe-N4结构,此外, N(吡啶N和石墨N)掺杂的C也对反应具有一定的催化活性.
　　与Pt/C相比, Fe-N-C电催化剂具有很好的耐甲醇性能.本文对比了Fe-N-C和Pt/C作为阴极催化剂的直接醇类燃料电池(DMFC)性能,采用质子交换膜的DMFC最大功率密度分别为47(Fe-N-C)和79 mW/cm2(Pt/C),而采用碱性电解质膜的则分别为33(Fe-N-C)和8 mW/cm2(Pt/C).结合半电池结果表明, Fe-N-C电催化剂在碱性介质中具有比Pt更为优秀的催化活性和稳定性,有望用作DMFC阴极代Pt催化剂.     

A novel honeycomb Fe-N-C composition derived from wheat flour as an efficiency catalyst for the oxygen reduction reaction

Journal of Solid State Electrochemistry - Development of efficient, inexpensive, and durable catalysts for oxygen reduction reaction (ORR) is a major challenge for large-scale development of fuel...     

聚苯胺衍生Fe-N-C催化剂在碱性电解质中对氧还原反应的催化性能

经过热解聚苯胺、碳和FeCl₃的混合物制备的Fe-N-C材料在酸性电解质中对氧还原反应表现出高的催化活性;由于材料中不存在任何贵金属, 因而被认为是一类新型非贵金属氧还原催化剂. 然而这类催化剂在碱性电解质中催化氧还原反应的性能如何尚不清楚. 本文使用旋转圆盘电极技术考察了制备的两个Fe-N-C催化剂在KOH水溶液中催化氧还原反应性能, 发现这两个催化剂表现出比无金属的N掺杂碳材料更高的活性. 与商业Pt/C催化剂相比, 它们催化氧还原反应的起始电势和半波电势分别仅低60和40 mV左右, 计时电流测试表明, 它们比Pt/C催化剂显示出更好的稳定性. 此外, 在这两个Fe-N-C催化剂上的氧还原反应主要遵循四电子途径. 本工作显示, Fe-N-C材料有望用于碱性燃料电池氧还原反应催化剂.     

Highly efficient ammonia synthesis at low temperature over a Ru–Co catalyst with dual atomically dispersed active centers

The desire for a carbon-free society and the continuously increasing demand for clean energy make it valuable to exploit green ammonia (NH₃) synthesis that proceeds via the electrolysis driven Haber–Bosch (eHB) process. The key for successful operation is to develop advanced catalysts that can operate under mild conditions with efficacy. The main bottleneck of NH₃ synthesis under mild conditions is the known scaling relation in which the feasibility of N₂ dissociative adsorption of a catalyst is inversely related to that of the desorption of surface N-containing intermediate species, which leads to the dilemma that NH₃ synthesis could not be catalyzed effectively under mild conditions. The present work offers a new strategy via introducing atomically dispersed Ru onto a single Co atom coordinated with pyrrolic N, which forms RuCo dual single-atom active sites. In this system the d-band centers of Ru and Co were both regulated to decouple the scaling relation. Detailed experimental and theoretical investigations demonstrate that the d-bands of Ru and Co both become narrow, and there is a significant overlapping of t_2g and e_g orbitals as well as the formation of a nearly uniform Co 3d ligand field, making the electronic structure of the Co atom resemble that of a “free-atom”. The “free-Co-atom” acts as a bridge to facilitate electron transfer from pyrrolic N to surface Ru single atoms, which enables the Ru atom to donate electrons to the antibonding π* orbitals of N₂, thus resulting in promoted N₂ adsorption and activation. Meanwhile, H₂ adsorbs dissociatively on the Co center to form a hydride, which can transfer to the Ru site to cause the hydrogenation of the activated N₂ to generate N₂H_x (x = 1–4) intermediates. The narrow d-band centers of this RuCo catalyst facilitate desorption of surface *NH₃ intermediates even at 50 °C. The cooperativity of the RuCo system decouples the sites for the activation of N₂ from those for the desorption of *NH₃ and *N₂H_x intermediates, giving rise to a favorable pathway for efficient NH₃ synthesis under mild conditions.

The desire for a carbon-free society and the continuously increasing demand for clean energy make it valuable to exploit green ammonia (NH₃) synthesis that proceeds via the electrolysis driven Haber–Bosch (eHB) process.     

Cyanamide-derived non-precious metal catalyst for oxygen reduction

Cyanamide was used in the preparation series of metal–nitrogen–carbon (M–N–C) oxygen reduction catalysts. The best catalyst, treated at 1050 °C, shows good performance versus previously reported non-precious metal catalysts with an OCV ~ 1.0 V and a current density of 105 mA/cm² (iR-corrected) at 0.80 V in H₂/O₂ fuel cell testing (catalyst loading: 4 mg cm^? 2). Although nitrogen content has been previously correlated positively with ORR activity, no such trend is observed here for any nitrogen type. The combined effects of nitrogen and sulfur incorporation into the carbon may account for the high activity of the 1050 °C catalyst.     

Solid phase microwave-assisted fabrication of Fe-doped ZIF-8 for single-atom Fe-N-C electrocatalysts on oxygen reduction

Fe-N-C endowed with inexpensiveness,high activity,and excellent anti-poisoning power have emerged as promising candidate catalysts for oxygen reduction reaction(ORR).Single-atom Fe-N-C electrocatalysts derived from Fe-doped ZIF-8 represent the top-level ORR performance.However,the current fabrication of Fe-doped ZIF-8 relies on heavy consumption of time,energy,cost and organic solvents.Herein,we develop a rapid and solvent-free method to produce Fe-doped ZIF-8 under microwave irradiation,which can be easily amplified in combination with ball-milling.After rational pyrolysis,Fe-N-C catalysts with atomic FeN4 sites well dispersed on the hierarchically porous carbon matrix are obtained,which exhibit exceptional ORR performance with a half-wave potential of 0.782 V(vs.reversible hydrogen electrode(RHE))and brilliant methanol tolerance.The assembled direct methanol fuel cells(DMFCs)endow a peak power density of 61 mW cm^-2 and extraordinary stability,highlighting the application perspective of this strategy.     

A ferric citrate derived Fe-N-C electrocatalyst with stepwise pyrolysis for highly efficient oxygen reduction reaction

Unremitting and intensive researches about efficient non-precious metal electrocatalysts are necessary for large-scale commercial applications of fuel cells, while iron and nitrogen co-doped carbon（Fe-N-C）materials has become one of the most promising electrocatalysts to replace Pt-based noble metal catalysts. However, the traditional Fe-doped ZIF with rhomb dodecahedron morphology limits the exposure of active sites and the utilization of atoms, even affecting the performance of the catalyst. H...     

Graphene-xerogel-based non-precious metal catalyst for oxygen reduction reaction

Graphene-xerogel-based Co–N cathode catalyst (Co–N-GX) for the oxygen reduction reaction (ORR) was prepared through a simple approach. The Co–N-GX shows a more positive onset potential, higher cathodic density for the ORR in alkaline media than graphene-sheet-based Co–N catalyst (Co–N-GS), highlighting the importance of high specific surface area for improving the ORR performance. The proposed approach makes the Co–N-GX catalyst a non-precious metal cathode catalyst for fuel cells.     

Design and synthesis of nitrogen-containing calcined polymer/carbon nanotube hybrids that act as a platinum-free oxygen reduction fuel cell catalyst

The development of a platinum-free catalyst is one of the challenging issues for the global commercialization of fuel cell systems. Here we describe the design and synthesis of nitrogen-containing calcined polybenzimidazole/carbon nanotube hybrids that act as an oxygen reduction catalyst.     

Soluble conjugated polymer enriched with pyridinic nitrogen atoms and its application as high-performance catalyst for oxygen reduction

Journal of Solid State Electrochemistry - A novel composite formed between nitrogen-rich soluble conjugated polymer and carbon was prepared and evaluated as a candidate for oxygen reduction...     

Enhanced oxygen reduction at Pd catalytic nanoparticles dispersed onto heteropolytungstate-assembled poly(diallyldimethylammonium)-functionalized carbon nanotubes

Both Keggin-type phosphotungstic acid (HPW) and Pd are not prominent catalysts towards the oxygen reduction (ORR), but their composite Pd-HPW catalyst produces a significantly higher electrochemical activity for the ORR in acidic media. The novel composite catalyst was synthesized by self-assembly of HPW on multi-walled carbon nanotubes (MWCNTs) via the electrostatic attraction between negatively charged HPW and positively charged poly(diallyldimethylammonium (PDDA)-wrapped MWCNTs, followed by dispersion of Pd nanoparticles onto the HPW-PDDA-MWCNT assembly. The as-prepared catalyst was characterized by transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy, thermal gravimetric analysis (TGA), Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS). TEM images show that Pd nanoparticles were uniformly dispersed on the surface of MWCNTs even when the Pd loading was increased to 60 wt%. Electrochemical activity of the catalysts for the ORR was evaluated by steady state polarization measurements using a rotating disk electrode. Compared with the acid treated MWCNTs, Pd nanoparticles supported on the HPW-assembled MWCNTs show a much higher ORR activity that is comparable to conventional Pt/C catalysts. The high electrocatalytic activities could be related to high dispersion of Pd nanoparticles as well as synergistic effects originating from the high proton conductivity of HPW. The Pd/HPW-PDDA-MWCNTs system as the cathode catalyst in proton exchange membrane fuel cells is demonstrated.     

Block copolymer templated carbonization of nitrogen containing polymer to create fine and mesoporous carbon for oxygen reduction catalyst

This study demonstrates the synthesis of mesoporous carbon materials utilizing the self‐assembly of a block copolymer and its electrocatalytic activity for oxygen reduction. Fine and mesoporous carbon containing ferrum (Fe) and nitrogen (N) species has been successfully synthesized by multi‐step pyrolysis of a self‐assembled imide film fabricated via a soft template approach. The obtained sample has well‐ordered mesostructure accompanied by uniform pores with diameter of 4.8 nm and BET surface area of 1660 m² g^?1. This material is tough enough to retain its mesostructured even after mechanical ball milling, which will be essential in the application as a fuel cell catalyst. Promising catalytic activity for electrochemical oxygen reduction owing to enhanced mass transport has been demonstrated. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 464–470     

采用解离的氢原子作为还原剂制备高氧还原电催化性能的Pd核@Pt壳纳米结构

质子交换膜燃料电池(PEMFC)作为一种清洁、高效的能源转化装置,已经备受学术界与产业界的关注.然而,高活性、高稳定性与低成本的铂基阴极氧还原(ORR)电催化剂的缺乏,严重限制PEMFC的大规模商业化应用.为提高贵金属铂的电催化性能,核壳纳米结构的研究受到广范关注.然而,核壳纳米结构的制备过程通常需要采用有机前驱体、表面活性剂与较高的反应温度,导致大多核壳结构制备方法的大规模应用受到限制.我们在室温下无表面活性剂与高沸点溶剂的参与下,通过钯表面吸附的解离的氢原子来还原K2PtCl4,得到Pd核@Pt壳纳米结构.通过改变加入K2PtCl4的量,可以成功控制壳的厚度;通过透射电子显微镜(TEM)观察得知,我们制备了铂壳厚度分别为0.45,0.75,0.9 nm的核壳结构.Pd核@Pt壳纳米结构的良好的纳米晶体结构与外延生长模式,通过高分辨透射电子显微镜(HRTEM)与能量色散谱仪(EDS)得到证实.同时,所制备Pd核@Pt壳样品的核壳结构通过高角环形暗场-扫描透射-元素分布(HAADF-STEM-EDX)表征方法,得到证实.X射线粉末衍射(XRD)表征证实,样品Pd核@Pt壳并无单独的Pd或Pt衍射峰出现,而是表现出良好的同种晶相结构;相对于单质Pt,样品中Pd核的存在导致Pd核@Pt壳核壳结构表现出一定程度的晶格紧缩.X射线光电子能谱(XPS)表明,钯核的存在导致铂壳的电子结合能增大,并且当铂壳厚度增大到一定程度后,核壳结构引起的电子效应维持不变.通过XPS分峰拟合可知,Pd核@Pt壳结构中零价态的铂含量均在80%以上,并且零价态的铂含量随着铂壳层厚度的增大而增大.采用电感耦合等离子体(ICP)与XPS,发现铂的表面富集现象,并且铂表面富集现象随着铂壳层厚度的增大而增大.在半电池中,经过循环伏安扫描活化,Pd核@Pt壳表现出明显的铂的氢吸附与脱附特征峰,再次证明了铂壳层的成功包覆.Pd核@Pt壳纳米颗粒表现出优于Pt/C(JM)的面积比活性、质量比活性及电化学稳定性.核壳结构的良好的ORR电催化性能,来源于催化剂表面含氧物种吸附强度的减弱;上述现象归因于钯核与铂壳之间的电子效应与晶格应力效应.此处简易、清洁的核壳结构制备方法也可以用来在温和条件下制备Ni核@Pt壳等核壳结构.     

The in situ grown of activated Fe-N-C nanofibers derived from polypyrrole on carbon paper and its electro-catalytic activity for oxygen reduction reaction

Journal of Solid State Electrochemistry - The Fe-N-C nanofibers (NFs) exhibit excellent electro-catalytic activity for oxygen reduction reaction (ORR), which is essential for energy conversion...     

Double-template synthesis of platinum nanomaterials for oxygen reduction

Microchimica Acta - A new Hg(II)-imprinted thiol-functionalized silica gel sorbent was synthesized by a surface imprinting technique for selective solid-phase extraction of Hg(II). Compared to a...     

Integration of Fe_2O_3-based photoanode and atomically dispersed cobalt cathode for efficient photoelectrochemical NH_3 synthesis

Realizing nitrogen reduction reaction(NRR) to synthesis NH_3 under mild conditions has gained extensive attention as a promising alternative way to the energy-and emission-intensive Haber-Bosch process.Among varieties of potential strategies,photoelectrochemical(PEC) NRR exhibits many advantages including utilization of solar energy,water(H_2O) as the hydrogen source and ambient operation conditions.Herein,we have designed a solar-driven PEC-NRR system integrating high-efficiency Fe_2O_3-based photoanode and atomically dispersed cobalt(Co) cathode for ambient NH_3 synthesis.Using such solar-driven PEC-NRR system,high-efficiency Fe_2O_3-based photoanode is responsible for H_2O/OH oxidatio n,and meanwhile the generated photoelectrons transfer to the single-atom Co cathode for the N_2 reduction to NH_3.As a result,this system can afford an NH_3 yield rate of 1021.5 μg mgco~(-1) h~(-1) and a faradic efficiency of 11.9% at an applied potential bias of 1.2 V(versus reversible hydrogen electrode) on photoanode in 0.2 mol/L NaOH electrolyte under simulated sunlight irradiation.     

Novel synthesis of a highly active carbon-supported Ru85Se15 chalcogenide catalyst for the oxygen reduction reaction

A carbon-supported Ru₈₅Se₁₅ chalcogenide catalyst was synthesized via a microwave-assisted polyol process using RuCl₃ and Na₂SeO₃ as the Ru and Se precursors. The Ru₈₅Se₁₅ chalcogenide catalyst was characterized by powder X-ray diffraction (XRD), transmission electron microscopy (TEM) and inductively-coupled plasma-atomic emission spectroscopy (ICP-AES). The XRD pattern for Ru₈₅Se₁₅/C clearly exhibited the characteristic reflections of metallic ruthenium. The TEM image indicated that the Ru₈₅Se₁₅ chalcogenide catalyst was well dispersed on the surface of the carbon support with a narrow particle size distribution. Rotating disk electrode (RDE) and single-cell measurements were carried out to evaluate the electrocatalytic activity of the Ru₈₅Se₁₅ chalcogenide catalyst. The oxygen reduction reaction (ORR) activity of the Ru₈₅Se₁₅/C catalyst was compared with the commercial Pt/C catalyst with the absence/presence of methanol. In the absence of methanol, the Ru₈₅Se₁₅/C catalyst showed a comparable ORR activity with the Pt/C catalyst. However, in the presence of methanol, the Ru₈₅Se₁₅/C catalyst showed a better ORR activity than the Pt/C catalyst. The performance of the membrane electrode assembly (MEA) prepared with Ru₈₅Se₁₅/C as the cathode catalyst in a single proton exchange membrane fuel cell (PEMFC) showed the maximum power density of 400 mW cm⁻² at the current density of 1300 mA cm⁻².     

Kinetics of reduction of an iron catalyst for ammonia synthesis

The kinetics of reduction of an iron catalyst have been studied at 450–550 °C. The overall kinetic equation was of the mixed-control type. The equation of the surface reaction was of the Langmuir-Hinshelwood type with the adsorption of only water vapor taken into account.

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450–550°C. . - .