高速切削锯齿形切屑内绝热剪切带微观特征研究

使用光学显微镜、显微硬度计、X射线衍射、SEM、TEM等方法对高速切削30CrNi3MoV高强度钢锯齿形切屑中第一和第二变形区内形成绝热剪切带和白层进行了观察和研究。结果表明,形成了两种形式的绝热剪切带,即低速下形成的形变带和高速下形成的转变带。转变带内的硬度高于形变带和切屑基体。X射线衍射表明白层内发生了马氏体相变。TEM观察发现,形变带内为经历了大塑性变形的回火马氏体组织。转变带是由尺寸为50～100 nm的等轴晶组成,绝热剪切带形成过程中发生了动态再结晶。     

快速加载下TNT材料中绝热剪切带的细观研究

本文对快加载后的国产ＴＮＴ材料，采用光学显微镜和扫描电镜观察，研究了其显微组织，结果表明：在快速加载条件下材料中有绝热剪切带生成。剪切带在细观上的表现形式为：（１）以应变高度集中，晶粒剧烈扭曲为特征的细观组织形貌；（２）在局部区域，晶粒被急剧拉长，形成粗亮而边界清晰的剪切带。在快速加载条件下ＴＮＴ材料中绝热剪切带的产生同时取决于应变和应变切带。在快速的加载条件ＴＮＴ材料中绝热剪切带的产生同时决于应     

红外热成像技术测量绝热剪切带温度的综述

绝热剪切是材料在高应变率载荷作用下的热粘塑性本构失稳现象,与材料失效有着密切的关系。采用红外热成像技术测量绝热剪切带内的温度变化,将有助于研究金属材料在高应变率下的力学性能及变形机理。简述了红外热成像技术及其系统组成;着重介绍了近年来采用红外热成像技术测量绝热剪切带温度的研究现状;讨论了采用红外热成像技术测量温度变化的应用需求及系统的设计要求。     

绝热剪切研究的意义和现状

简述了绝热剪切现象及其涉及的领域，指出了绝热剪切研究的意义和它重要的工程应用价值，对绝热剪切研究物现状作了扼要的总结。     

电弧增材制造不锈钢动态加载绝热剪切带内组织研究

绝热剪切失效是增材制造金属材料在高应变率载荷下的重要失效方式。使用电火花从冷金属过渡电弧增材技术制备的316L不锈钢单壁上沿着制造方向和扫描方向割出动态加载圆柱试样(尺寸为?4 mm×4 mm)。采用分离式霍普金森杆对增材制造316L试样在应变率4 000到6 000 s^-1下加载至绝热剪切状态,研究了其动态剪切变形行为特别是剪切带内微观组织特征结构。不同应变率动态加载下,电弧增材制造316L不锈钢的动态应力首先由于应变硬化而增大,随后绝热剪切热软化与应变硬化的平衡导致了动态变形最后阶段的应力平台效应。绝热剪切带中亚晶经历了动态再结晶过程,具有与基体完全不同的等轴晶形貌,晶粒尺寸大约在200～300 nm。动态剪切复杂热力过程导致剪切带内的亚晶形成了双重织构,既有与基体一致的沿着压缩方向的<110>丝织构,也有与宏观剪切方向相关的晶体学织构,即(111)沿着宏观剪切面,<112>沿着宏观剪切方向。不同剪切带的等轴亚晶都有大量残余Σ3 60°晶界,同时存在与基体相同的孪生织构,可以证明孪生再结晶是绝热剪切带内亚晶主要的动态再结晶机制。宏观绝热...     

高速切削过程中诱发绝热剪切带形成的热塑性剪切波

提出了高速切削过程中诱发绝热剪切带形成的热塑性剪切波的传播机理,针对锯齿形切屑中热望性区域内的塑性梯度变形特征、动量和能量耗散情况,建立了与切削条件相关的热塑性剪切波的传播模型及剪切带宽度模型.在此基础上,通过淬硬45钢的切削实验并结合改进的Johnson-Cook本构模型分析了热塑性剪切波的传播规律,并将剪切带宽度模型与已提出的DB模型、WR模型和DM模型做了对比,结果表明,由热塑性剪切波传播理论推导的剪切带宽度模型与实验结果较其他模型吻合较好.     

帽型试样动态绝热剪切破坏演化分析

利用分离式霍普金森压杆加载Ta2钛合金扁平闭合帽形受迫剪切试样,结合数字图像相关法和"冻结"试样的微观金相观察,研究剪切区剪切应变的演化、绝热剪切带形成条件等.结果显示:受迫剪切试样在动态加载过程,剪切区剪切应变不断集中,形成绝热剪切带,裂纹沿绝热剪切带发展;随加载率提高,绝热剪切起始临界应变减小;进一步利用数字图像相关法DIC场应变分析及金相微观观测对比,利用卸载回复特性对绝热剪切带起始临界条件进行了讨论,计算的绝热剪切带起始时温升仅为86℃.材料软化可能不是绝热剪切带起始的控制条件,相反是由于绝热剪切带形成造成的应变高度集中发展导致温度急剧升高.     

再结晶组织对TA2纯钛绝热剪切行为的影响

使用二辊轧机对TA2工业纯钛进行多道次大应变冷轧处理,制备了冷轧总变形量为70%的TA2纯钛板。通过对冷轧TA2纯钛板进行500℃加热、不同保温时间的退火处理,获得了具有不同再结晶组织的钛板。基于帽形试样和限位环变形控制技术,在分离式霍普金森压杆装置上对不同再结晶组织的试样进行动态冲击冻结实验,结合光学显微镜和扫描电子显微镜表征试样冲击前后微观组织的变化,研究了再结晶组织对TA2纯钛绝热剪切行为的影响。结果表明,随着退火保温时间的延长,试样再结晶晶粒占比逐渐增大,晶粒分布由分散向局部聚集转变;在相同应变和应变率下,在所有试样中都观察到了绝热剪切带,再结晶晶粒占比高的试样更易诱发绝热剪切带中裂纹形核扩展。对比变形前后试样再结晶组织和几何必需位错变化,结合剪切区整体温升分析发现,再结晶晶粒作为材料软化点能够诱发剪切带的形成,而剪切带发展后期产生的绝热温升会促进剪切带内材料发生二次再结晶,提高剪切带内材料的韧性,延缓剪切裂纹的形成。     

粉末烧结钨合金材料的绝热剪切研究

在分离式霍普金森压杆装置上对斜圆柱粉末烧结钨合金试件进行了冲击实验,由于斜圆柱结构中剪切分量在冲击压缩中的持续作用,实验中观察到了宏观破断现象。利用光学显微镜和扫描电子显微镜分别对试件断面和试件的纵截面进行了分析,观察到了贯通钨颗粒的绝热剪切带这一变形局部化现象。对粉末烧结钨合金绝热剪切破坏机制进行了分析。     

高密度合金W-Ni-Mn的绝热剪切破坏研究

应用分离式霍普金森压杆对90W-Ni-Mn合金的圆柱体试样进行了动态压缩实验,并对试样的剖面和断面进行了扫描电镜观察,结合试样的真实应力-应变曲线,发现合金在真实应变为约45％时出现明显的绝热剪切现象,随着冲击力的进一步增加,试样发生剪切断裂。可见90W-Ni-Mn合金较传统钨合金更易出现剪切带,具有更高的绝热剪切敏感性。     

Formation of adiabatic shear band in metal matrix composites

A modified single-pulse loading split Hopkinson torsion bar (SSHTB) is introduced to investigate adiabatic shear banding behavior in SiCp particle reinforced 2024 Al composites in this work. The experimental results showed that formation of adiabatic shear band in the composite with smaller particles is more readily observed than that in the composite with larger particles. To characterize this size-dependent deformation localization behavior of particle reinforced metal matrix composites (MMCp), a strain gradient dependent shear instability analysis was performed. The result demonstrated that high strain gradient provides a deriving force for the formation of adiabatic shear banding in MMCp.     

On criteria for dynamic adiabatic shear band propagation

In this work, we postulate the physical criterion for dynamic shear band propagation, and based on this assumption, we implement a numerical algorithm and a computation criterion to simulate initiation and propagation of dynamic adiabatic shear bands (ASBs). The physical criterion is based on the hypothesis that material inside the shear band region undergoes a dynamic recrystallization process during deformation under high temperature and high strain-rate conditions. In addition to providing a new perspective to the physics of the adiabatic shearbanding process and identifying material properties that play a crucial role in defining the material's susceptibility to ASBs, the proposed criterion is instrumental in numerical simulations of the propagation of ASBs when multi-physics models are adopted to describe and predict the complex constitutive behavior of ASBs in ductile materials. Systematic and large scale meshfree simulations have been conducted to test and validate the proposed criterion by examining the formation, propagation, and post-bifurcation behaviors of ASBs in two materials, 4340 steel and OFHC copper. The effects of heat conduction, in particular the length scale introduced by heat conduction, are also studied. The results of the numerical simulations are compared with experimental observations and a close agreement is found for various characteristic features of ASBs, such as the shear band width, speed of propagation, and maximum temperature.     

Modelling of adiabatic shear band development from small imperfections

A model of shear banding is presented which shows how a wide shear band develops from a narrow imperfection in an elasto-viscoplastic material subjected to dynamic shear strain. The model predicts that the width of the shear band is (i) independent of the properties of the initial imperfection and (ii) dependent upon thermal conductivity and strain rate. The dependence upon strain rate is verified qualitatively and quantitatively from experimental results. Finally, the model predicts narrowing of the region of rapid straining with ongoing deformation as is observed in experiment.     

Composite specimen bearing failure reduction in iosipescu shear tests

ASTM losipescu sheart test fixtures often crush the loaded edges of high shear strength specimens before shear failure occurs between the notches. To alleviate this problem, two new shear test fixtures were designed and built. The first uses a pivoting load surface to track the specimen shape as it changes under load. The second uses a rounded load surface optimized to produce a uniform bearing pressure along the loaded edge of a quasi-isotropic sheet-molding compound (SMC) specimen at shear failure. Finite element analyses and strain gage data are presented that describe the behavior of the baseline ASTM, pivoting load surface and rounded load surface fixtures. A substantial reduction in bearing stress and edge crushing was obtained with the rounded load surface fixture. Additionally, the modified surface optimized to test SMC specimens showed no tendency to change the shear strength measured in other composite specimens.     

An experimental study on spontaneous adiabatic shear band formation in electro-magnetically collapsing cylinders

The formation of shear bands in collapsing thick-walled cylinders (TWC) occurs in a spontaneous manner. The advantage of studying spontaneous, as opposed to forced, shear localization, is that it highlights the inherent susceptibility of the material to adiabatic shear banding without prescribed geometrical constraints. In the case of spontaneous shear localization, the role of microstructure (grain size and grain boundaries) on localization, is still unresolved. Using an electro-magnetic set-up, for the collapse of thick-walled cylinders, we examined the shear band formation and evolution in seven metallic alloys, with a wide range of strength and failure properties. To assess microstructural effects, we conducted systematic tests on copper and Ti6Al4V with different grain sizes. Our results match quite well with previously reported data on much larger specimens, showing the absence of a size effect, on adiabatic shearing. However, the measured shear band spacings, in this study, do not match the predictions of, existing analytical models, indicating that the physics of the problem needs to be better modeled.     

921A 钢纯剪切帽状试件绝热剪切变形的数值模拟

结合相关实验,通过一系列基于921A 钢纯剪切帽状试件的SHPB数值模拟,研究试件的绝热剪 切行为,分析试件内绝热剪切带(ASB)的产生、发展以及相应的试件温度场分布。研究发现:ASB是通过剪 切区两端高温高应变的不稳定区域的扩展而形成;ASB的扩展速率与加载速率相关;在本文加载速率范围 内,ASB带宽无明显变化,均为约70m,基本与所设计的试件剪切区宽度一致;且对应所有加载速率,ASB 均为形变带。     

Multiresolution continuum modeling of micro-void assisted dynamic adiabatic shear band propagation

A thermal-mechanical multiresolution continuum theory is applied within a finite element framework to model the initiation and propagation of dynamic shear bands in a steel alloy. The shear instability and subsequent stress collapse, which are responsible for dynamic adiabatic shear band propagation, are captured by including the effects of shear driven microvoid damage in a single constitutive model. The shear band width during propagation is controlled via a combination of thermal conductance and an embedded evolving length scale parameter present in the multiresolution continuum formulation. In particular, as the material reaches a shear instability and begins to soften, the dominant length scale parameter (and hence shear band width) transitions from the alloy grain size to the spacing between micro-voids. Emphasis is placed on modeling stress collapse due to micro-void damage while simultaneously capturing the appropriate scale of inhomogeneous deformation. The goal is to assist in the microscale optimization of alloys which are susceptible to shear band failure.     

Self-organization of adiabatic shear bands in OFHC copper and HY-100 steel

We study the self-organization process of adiabatic shear bands in OFHC copper and HY-100 steel taking into account strain hardening factor. Starting from mathematical model we present a new numerical approach, which is based on Courant–Isaacson–Rees scheme, that allows one to simulate fully localized plastic flow. To prove the accuracy and efficiency of the following method we give solutions of two benchmark problems. Next we apply the proposed method to investigate such quantitative characteristics of self-organization process of ASB as average stress, temperature, localization time and distance between ASB. Then we compare the obtained results with theoretical predictions by other authors.     

921A钢纯剪切帽状试件在SHPB实验中的动态变形

应用ANSYS/LS-DYNA软件,开展了一系列基于921A钢纯剪切帽状试件的SHPB数值模拟.结合SHPB系统应力波理论,研究不同加载速率v0(或应力脉冲I(t))下,特别是高应变率(约106 s-1)下的压杆轴向应变波形以及相应的试件动态变形特性,并对高速撞击下压杆中应变波形的适用性作了相关讨论.     

Numerical study of shear band instability and effect of cavitation on the response of a specimen under undrained biaxial loading

This paper presents an extension of the local second gradient model to multiphasic materials (solids particles, air, water) and including the cavitation phenomenon. This new development was made in order to model the response of saturated dilatant materials under deviatoric stress and undrained conditions and possibly, in future, the behavior of unsaturated soils. Some experiments have showed the significance of cavitation for the hydromechanical response of materials. However, to date and as far as we are aware, no attempt was made to implement the cavitation as a phase change mechanism with a control of pore pressure. The first part of the results section explores the effects of permeability, dilation angle and loading rate on the stability of shear bands during a localization event. The reasons underlying the band instability are discussed in detail, which helps defining the conditions required to maintain stability and investigating the effects of cavitation without parasite effect of materials parameters or loading rate. The model showed that, if a uniform response is obtained, cavitation triggers localization. However, in case of a localized solution, cavitation follows the formation of the shear band, with the two events being quite distinct.