Unusual structural phase transition in nanocrystalline zirconia

The present work is the first example demonstrating that a hydrous zirconia formed by precipitation can yield a nearly pure nanocrystalline monoclinic zirconia at a temperature as low as 320 °C. The X-ray diffraction pattern of the hydrous zirconia heated to 310 °C shows that diffraction peaks begin to emerge and reveals a just crystallized mixture of predominantly monoclinic zirconia (70%) with some tetragonal zirconia(30%). In other words, the hydrous zirconia formed in the present work yields the predominantly monoclinic structure coexisting with the tetragonal one as soon as crystallization starts at low temperature (310 °C). This is an important exception to the general principle that amorphous zirconia precursors first convert to the tetragonal structure of zirconia with increasing calcination temperature and then transform to the monoclinic one at a higher temperature (∼600 °C). At the crystallization temperature (310 °C), the monoclinic crystallite size is about 17 nm and the tetragonal one 28 nm. The monoclinic crystallite is much smaller than the tetragonal one with which it co-exists. This result is also not consistent with the traditional view that a critical particle size effect is responsible for the stability of the tetragonal and monoclinic structures. When the temperature (310 °C) is slightly raised to 320 °C, the XRD pattern shows a nearly pure monoclinic zirconia. The crystallite size of the monoclinic zirconia is around 15 nm, and it does not change appreciably as calcination temperature is increased from 320 to or above 400 °C. The unusual structural phase transition has been investigated by several complementary experimental tools: X-raydiffraction and surface analyses, and infrared and Raman spectroscopies. PACS 81.07.-b; 64.70.Nd; 82.80.-d; 78.67.-n; 81.05.Je     

Fabrication and Optimization of Poly(vinyl alcohol)/Zirconium Acetate Electrospun Nanofibers Using Taguchi Experimental Design

This paper presents an investigation regarding poly(vinyl alcohol)/zirconium acetate (organic–inorganic) (PVA/Zrace) nanofibers prepared by electrospinning which could be used as a precursor for fabricating ceramic metal oxide nanofibers. The effect of some processing variables, including polymer solution concentration, tip to collector distance and applied voltage of electrospinning, and the amount of Zrace and their interactions, on the diameter of the nanofibers were studied. Taguchi experimental design and a statistical analysis (ANOVA) were employed and the relationship between experimental conditions and yield levels determined. It was concluded that to obtain a narrow diameter distribution as well as maximum fiber fineness, a polymer concentration of 10 wt%, tip to collector distance of 18 cm and applied voltage of 20 kV variables were the optimum. Furthermore, it was also concluded that the ratio of Zrace (6 g) to PVA solution (10% wt) played an important role for achieving the minimum fiber diameter. Under these optimum conditions, the diameters of the electrospun composite fibers ranged from 86 nm to 381 nm with a diameter average of 193 nm. The experiments were done with Qualitek-4 software with “smaller is better” as the quality characteristics. The optimized conditions showed an improvement in the fibers diameter distribution and the average fibers diameter showed good resemblance with the result predicted using the Taguchi method and the Qualitek-4 software. The ANOVA results showed that all factors had significant effects on the fibers diameter and distribution, but the effect of PVA concentration and zirconium acetate were more significant than the other factors.     

Effect of phase transformation on optical and dielectric properties of zirconium oxide nanoparticles

Zirconium oxide nanoparticle (ZrO₂) is synthesized by the hydrothermal method at different calcination temperatures. The structural analysis is carried out by X-ray diffraction and Raman spectra. The sample prepared at 400 °C and 1100 °C showed the cubic and monoclinic phase, respectively, and the sample calcined at 600 °C and 800 °C showed the mixed phase with co-existence of cubic and monoclinic phases. Furthermore, the morphology and particle size of these samples were investigated by scanning electron microscope (SEM) and transmission electron microscope (TEM) analysis. The band gap estimated from UV–Vis spectra of ZrO₂ (zirconia) nanocrystalline materials calcined at different temperatures from 400 °C to 1100 °C was in the range of 2.6–4.2 eV. The frequency dependence of dielectric constant and dielectric loss was investigated at room temperature. The low frequency region of dielectric constant is attributed to space charge effects.     

Phase transformation of ZrO2 nanoparticles produced from zircon

This article focuses on the phase transformation of zirconia (ZrO₂) nanoparticles produced from zircon using a bottom-up approach. The influence of mechanical milling and thermal annealing on crystalline phase transformation of ZrO₂ nanoparticles was explored. It was found that the iron oxide, as an inherent impurity present in ZrO₂ nanoparticles, produced from zircon stabilises the cubic phase after calcination at 600°C. The stabilised cubic phase of ZrO₂ nanoparticles was disappeared and transformed into partial tetragonal and monoclinic phases after mechanical milling. The phase transformation occurred on account of the crystal defect induced by high-energy mechanical milling. The destabilisation of cubic phase into monoclinic phase was observed after the thermal annealing of ZrO₂ nanoparticles at 1000°C. The phase transitions observed are correlated to the exclusion of iron oxide from the zirconia crystal structure.     

A martensitic phase transition in nanocrystalline 3Y-TZP powders under hydrostatic pressure conditions

The aim of this study was to produce yttria-stabilized zirconia nanopowders from zirconium oxychloride and zirconium oxynitrate salts using a co-precipitation technique, and to investigate the influence of hydrostatic pressure on the phase transition in these powders. It is shown that synthesis conditions and calcination temperature have a strong influence on the nanopowder's agglomeration, as well as on the stability of the tetragonal phase to phase transition under pressure conditions. Doped zirconia nanopowders synthesized from oxynitrate salts are more agglomerated and more stable than the oxychloride-based powders. Increasing the role of interfacial energy in agglomerated nanopowders leads to an increase in the stability of the tetragonal phase in doped zirconia nanopowders systems obtained at low and high calcination temperatures. Formation of separated nanoparticles at middle calcination temperature leads to a decrease in the stability of the tetragonal phase to phase transition under hydrostatic pressure conditions.     

Fabrication and analysis of the structural phase transition of ZrO2 nanoparticles using modified facile sol–gel route

The synthesis of zirconia nanoparticles is achieved through a modified facile sol–gel route. The as-prepared gel is analyzed thermally using TGA and DTA techniques to spot the crystallization process of zirconia nanoparticles. The prepared gel is then annealed at different temperatures and the structure was found to change between tetragonal and monoclinic crystal systems. The first stable tetragonal phase is achieved after annealing for 2?h at 400°C. The annealed powders between 600°C and 800°C demonstrate mixed tetragonal/monoclinic phases. Annealing at 1000°C and higher temperatures up to 1200°C resulted in pure monoclinic phase. Cubic phase was not detected within the annealing temperature range in this study. The elemental analysis of the annealed powder confirmed the formation of zirconia nanoparticles with the chemical formula ZrO₂. The FTIR spectra of the annealed samples introduced a variation in the vibrational bands especially around the phase transition temperature. HR-TEM images reported the formation of nano-zirconia crystals with apparently large particle sizes. The optical energy gap of zirconia nanoparticles is investigated and determined.     

Effect of calcination temperature on phase transformation,structural and optical properties of sol–gel derived ZrO2 nanostructures

Zirconia (ZrO₂) nanostructures of various sizes have been synthesized using sol–gel method followed by calcination of the samples from 500 to 700 °C. The calcined ZrO₂ powder samples were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), Fourier-transform infra-red spectroscopy (FT-IR), UV–visible spectroscopy (UV–vis.), Raman spectroscopy (RS) and thermogravimetric analysis (TGA). The phase transformation from tetragonal (t) to monoclinic (m) was observed. The average diameter of the ZrO₂ nanostructures calcined at 500, 600 and 700 °C was calculated to be 8, 17 and 10 nm, respectively. The ZrO₂ sample calcined at 500 °C with tetragonal phase shows a direct optical band gap of 5.1 eV. The value of optical band gap is decreased to 4.3 eV for the ZrO₂ calcined at 600 °C, which contains both tetragonal (73%) and monoclinic (27%) phases. On further calcination at 700 °C, where the ZrO₂ nanostructures have 36% tetragonal and 64% monoclinic phases, the optical band gap is calculated to be 4.8 eV. The enhancement in optical band gap for ZrO₂ calcined at 700 °C may be due to the rod like shape of ZrO₂ nanostructures. The tetragonal to monoclinic phase transformation was also confirmed by analyzing Raman spectroscopic data. The TG analysis revealed that the ZrO₂ nanostructure with dominance of monoclinic phase is found to be more stable over the tetragonal phase. In order to confirm the phase stability of the two phases of ZrO₂, single point energy is calculated corresponding to its monoclinic and tetragonal structures using density functional theory (DFT) calculations. The results obtained by theoretical calculations are in good agreement with the experimental findings.     

Stress driven phase transformation in ZrO2 film

Zirconia thin layers (250 nm) were deposited on stainless steel substrates using organo-metallic injection chemical vapour deposition (MOCVD) process with zirconium beta-diketonate as precursor at low oxygen pressure and 900 °C. Low roughness zirconia films were made up of a mixture of tetragonal and monoclinic phases depending on the process conditions. As the zirconia tetragonal phase is known to be stabilized by small grain size and/or internal compressive stresses, tensile and/or compressive external stress fields were applied at room temperature using a bending test device. Then, XRD measurements were used to determine tetragonal/monoclinic phase ratio and also residual stresses in the films before and after the tests. The film surface was observed at the various stages of the experiments by field electron gun-scanning electron microscopy (FEG-SEM).Under these stress fields, phase transformation occurs in the film, from tetragonal structure to a monoclinic one. Some preferential tetragonal planes give rise to monoclinic ones. The external stress field is also likely to redistribute the internal stresses within the films.     

Influence of environment and grinding on the crystallisation mechanism of ZrO2 gel

The influence of grinding and surrounding atmosphere on the thermal transformations of zirconia gel has been studied. The XRD analysis of the products obtained by thermal decomposition of zirconia gel has shown that pure tetragonal phase is obtained if the gel decomposition is carried out under high vacuum or dry inert atmosphere, while monoclinic zirconia results from the decomposition of the zirconia gel under air or inert gas saturated with water vapour. A mechanism for the thermal crystallisation of zirconia gel has been proposed from the study of the variation of the crystal size of the monoclinic and tetragonal zirconia phases formed as a function of the temperature and the surrounding atmosphere.The thermal decomposition of ground zirconia leads to the formation of ZrO₂ with a percentage of tetragonal phase closed to 90% irrespectively of the surrounding atmosphere. The stabilisation of the tetragonal phase by grinding seems to be connected with the formation of tetragonal zirconia nuclei that cannot be observed by XRD. The crystallisation enthalpy measurements carried out by DSC support this conclusion.     

Synthesis, structure, microstructure and mechanical characteristics of MOCVD deposited zirconia films

Zirconia (ZrO₂) thin films were deposited by metal organic chemical vapor deposition (MOCVD) on (1 0 0) Si over temperature and pressure ranges from 700 to 900 °C and 100 to 2000 Pa, respectively. The oxide films were characterized by field emission microscopy and X-ray diffraction so that microstructure and ratios of monoclinic and tetragonal phases could be estimated according to the process conditions. The mechanical behaviour of the substrate-film systems was investigated using Vickers micro-indentation and Berkovitch nano-indentation tests. The characteristics of silicon are not modified by the presence of a thin film of silicon oxide (10 nm), formed in the reactor during heating. Young's modulus and the hardness of tetragonal zirconia phase, 220 and 15 GPa, respectively, are greater than values obtained for monoclinic phase, 160 and 7 GPa, respectively. The zirconia films are well adherent and the toughness of tetragonal zirconia phase is greater than that of monoclinic phase.     

Iron-zirconium oxide catalysts for the hydrogenation of carbon monoxide: In situ studies by iron-57 Mössbauer spectroscopy

Some unsupported iron-zirconium oxide catalysts have been prepared by the calcination in air of precipitates containing 15 mole % iron. The catalyst formed at 500°C was shown by powder X-ray diffraction to consist of a non-equilibriated solid solution of iron(III) in a tetragonal or cubic zirconium dioxide structure whereas the catalyst formed at 1000°C was found to contain a zirconium-doped α-iron(III) oxide, or a magnetically ordered iron-zirconium oxide, in combination with an iron-containing monoclinic polymorph of zirconium dioxide. The⁵⁷Fe Mössbauer spectra recorded in situ following the pretreatment of the solids in nitrogen, carbon monoxide and hydrogen showed that little change is induced in the catalysts under such conditions. The⁵⁷Fe Mössbauer spectra also showed that the pretreated catalysts were unchanged by exposure to a 1:1 mixture of carbon monoxide and hydrogen at 270°C and 1 atmosphere pressure but were partially converted to iron carbide when used for the hydrogenation of carbon monoxide at 330°C and at 20 atmospheres pressure. The hydrocarbon product distribution showed Schulz-Flory α-values of 0.73 to 0.76 which were higher than the α-values obtained from pure iron catalysts which had been prepared and pretreated in a similar fashion. The⁵⁷Fe Mössbauer spectra and the results of the catalytic evaluation may be associated with an interaction between zirconium(IV) and the electron-rich atoms of the reactant carbon monoxide.     

Synthesis of zirconium dioxide by ultrasound assisted precipitation: effect of calcination temperature

Nanostructured zirconium dioxide was synthesized from zirconyl nitrate using both conventional and ultrasound assisted precipitation in alkaline medium. The synthesized samples were calcinated at temperatures ranging from 400°C to 900°C in steps of 100°C. The ZrO(2) specimens were characterized using X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). The thermal characteristics of the samples were studied via Differential Scanning Calorimetry-Thermo-Gravimetry Analysis (DSC-TGA). The influence of the calcination temperature on the phase transformation process from monoclinic to tetragonal to cubic zirconia and its consequent effect on the crystallite size and % crystallinity of the synthesized ZrO(2) was studied and interpreted. It was observed that the ultrasound assisted technique helped to hasten to the phase transformation and also at some point resulted in phase stabilization of the synthesized zirconia.     

Orientational disorder,glass/crystal transition and superionic conductivity in nasicon

The relations between the orientational disorder of SiO₄(PO₄) tetrahedra and fast sodium diffusion in superionic NASICON have been studied by conductivity (complex impedance method), DSC, X-ray powder difraction and vibrational spectroscopy (IR and Raman). Sol-gel routes allow to obtain pure glassy NASICON (Na_1+xZr₂Si_xP_3-xO₁₂x≅2) in the 500−700°C temperature range. Tetragonal zirconia nucleates above 700°C and disappears at about 900°C when the isolated tetrahedra framework is formed: a high orientational static disorder of tetrahedra exists and the symmetry is rhombohedral at all studied temperatures (20−600 K). Thermal treatment above 1100°C induces a drastic decrease of the static orientational disorder and nucleation of monoclinic zirconia. The resulting compound exhibits a monoclinic symmetry at R.T. and three phase transitions, two diffuse at about 60 K and 520 K and the 423 K monoclinic-rhombohedral transition associated with the superionic conducting state. An increase in dynamic disorder (broad Rayleigh wing up to 500 cm^-1 is simultaneously observed. The lower the static disorder at low temperature, the higher the dynamic orientational disorder and the phase transitions, and the lower the activation energy of conductivity at high temperature.     

Electrospun nanofibers of NiO/SiO2 composite

Composite nanofibers with a weight ratio of 30%NiO-70%SiO₂ and diameters ranging from 80 to 100 nm were successfully prepared by electrospinning a precursor mixture of polyvinyl alcohol (PVA)/silica/nickel acetate followed by calcination treatment of the electrospun polymer/inorganic composite fibers. The resulting NiO/SiO₂ composite nanofibers were characterized by TG-DTA, FT-IR spectroscopy, X-ray diffraction and scanning electron microscopy . The results revealed that the crystalline phase of NiO nanoparticles were formed at a temperature higher than 600 °C. The SEM results show that the morphology of the fibers is affected greatly by the calcination temperature.     

Raman and X‐ray investigations of the incorporation of Ca2+ and Cd2+ in the ZrO2 structure

The formation of solid solution and ZrO₂ phase stabilization were investigated by Raman spectroscopy and X‐ray diffraction (XRD) in calcium‐containing and cadmium‐containing zirconium oxide samples heated at 1073 K in air. The adopted preparation procedure led to the incorporation of calcium and cadmium in solid solution into the zirconia structure. The solid solution favored the tetragonal and cubic zirconia phases at the expense of the thermodynamically stable monoclinic modification. Combined macro‐ and micro‐Raman spectroscopy disclosed that instead of forming a homogeneous phase t″, intermediate between the tetragonal t′ and the cubic phase, the tetragonal and cubic phases coexisted in the range 9.49–13.89 mol% for Ca and 11.88–17.23 mol% for Cd. At higher dopant contents the cubic form stabilized. The impurity content necessary to stabilize the high‐symmetry phases was defined. Copyright © 2007 John Wiley & Sons, Ltd.     

Radiation-induced synthesis of ZrO2 nanoparticles by thermal decomposition of zirconium acetylacetonate

ZrO₂ nanoparticles were obtained by the thermal decomposition of un-irradiated and γ-irradiated zirconium acetylacetonate (ZrAcAc) precursors. Several influencing factors, including absorbed dose, calcination times, calcination temperatures and addition of surfactants, were thoroughly investigated. The results showed that the best conditions for the preparation of ZrO₂ nanoparticles were achieved by calcinations of ZrAcAc for 5 h at 600°C in the presence of 1 mL of benzyl alcohol as the surfactant. Different phases, morphologies and sizes for the as-prepared ZrO₂ nanoparticles were obtained by varying the dose of γ-ray absorbed. ZrO₂ nanoparticles obtained by thermal decomposition of un-irradiated ZrAcAc have mixture of monoclinic and tetragonal crystal systems, the particles are monodispersed with an irregular shape. In the case of γ-irradiated ZrAcAc with 10, 10² and 10³ KGy, ZrO₂ nanoparticles have only a tetragonal system with different morphologies depending on the γ-ray dose absorbed. Thermal stability of ZrO₂ nanoparticles was studied using thermogravimetric/differential thermal analyzer techniques. Thermodynamic and kinetic parameters were evaluated and discussed.     

Residual stress delaying phase transformation in Y-TZP bio-restorations

Engineering favorable residual stress for the complex geometry of bi-layer porcelain-zirconia crowns potentially prevents crack initiation and improves the mechanical performance and lifetime of the dental restoration. In addition to external load, the stress field depends on initial residual stress before loading. Residual stress is the result of factors such as the thermal expansion mismatch of layers and compliance anisotropy of zirconia grains in the process of sintering and cooling. Stress induced phase transformation in zirconia extensively relaxes the residual stress and changes the stress state. The objective of this study is to investigate the coupling between tetragonal to monoclinic phase transformations and residual stress. Residual stress, on the surface of the sectioned single load to failure crown, at 23 points starting from the pure tetragonal and ending at a fully monoclinic region were measured using the micro X-ray diffraction sin² ψ method. An important observation is the significant range in measured residual stress from a compressive stress of ?400?MPa up to tensile stress of 400?MPa and up to 100% tetragonal to monoclinic phase transformation.     

Processing and characterization of ultra-thin yttria-stabilized zirconia (YSZ) electrolytic films for SOFC

Sub-micron yttria-stabilized zirconia (YSZ) electrolyte layer was prepared by a liquid state deposition method and with an average thickness of 0.5 μm to improve the performance of the anode-supported solid oxide fuel cell (SOFC). The YSZ precursors, containing yttrium and zirconium species and an additive, poly-vinyl-pyrrolidone (PVP), were spin-coated on a Ni/YSZ anode substrate. Several properties, including crystalline phases, microstructures, and current–voltage (I–V) characteristics, were investigated. The thin film of 4 mol% Y₂O₃-doped ZrO₂ (4YSZ) consisted of cubic, tetragonal, and a trace of monoclinic phases, and showed a crack-free layer after sintering at 1300 °C. The anode supported SOFC, which consists of the Ni–YSZ anode, 4YSZ electrolyte, and Pt/Pd cathode, showed power densities of 477 mW/cm² at 600 °C, and 684 mW/cm² at 800 °C. Otherwise, the surface cracks of the other YSZ-coated samples (e.g. 8YSZ) can be repaired by a multi-coating method.     

Internal stresses and stability of the tetragonal phase in zirconia thin layers deposited by OMCVD

Zirconia thin films were deposited by OMCVD (organo-metallic chemical vapour deposition) at various temperatures and oxygen partial pressures on a AISI 301 stainless steel substrate with Zr(thd)₄ as precursor. The as deposited 250 nm thin zirconia films presented a structure consisting of two phases: the expected monoclinic one and also an unexpected tetragonal phase. According to the literature, the stabilization of the tetragonal phase (metastable in massive zirconia) can be related to the crystallite size and/or to the generated internal compressive stresses.To analyze the effect of internal and external stresses on the thin film behaviour, in-situ tensile experiments were performed at room temperature and at high temperature (500 °C).Depending on the process parameters, phase transformations and damage evolution of the films were observed. Our results, associated to XRD (X-ray diffraction) analyses, used to determine phase ratios and residual stresses within the films, before and after the mechanical experiments, are discussed with respect to their microstructural changes.     

紫外拉曼光谱研究钇掺杂的氧化锆体系表面相变

本文用紫外拉曼 ,近可见拉曼光谱和XRD检测了不同焙烧温度下Y2 O3-ZrO2 的相变过程。紫外拉曼光谱对样品表面相变极其灵敏 ,而近可见拉曼光谱和XRD提供的主要是体相和表面的混合信息。在紫外拉曼谱图中 ,只观察到单斜相的谱峰 ,没有明显的四方晶相的信号 ,这表明样品的表面主要是单斜晶相。然而 ,XRD和近可见拉曼光谱的结果显示Y2 O3-ZrO2 体相是四方晶相。焙烧温度超过 40 0°时 ,紫外拉曼 ,近可见拉曼和XRD晶之间明显不同的结果表明Y2 O3-ZrO2 在表面区四方相很易转变为单斜相 ,体相中的四方相由于钇的添加而稳定存在。根据紫外拉曼和XRD结果 ,当升高温度时 ,在样品的表面形成一单斜相层 ,体相钇稳定的四方相 ,且由于Y2 O3的存在抑制了单斜相进一步向体相发展。