Increased Flame Retardant,Smoke Suppressant and Mechanical Properties of Semi-Rigid Polyvinyl Chloride (PVC) Treated with Zinc Hydroxystannate Coated Dendritic Fibrillar Calcium Carbonate

Zinc hydroxystannate (ZHS) coated dendritic fibrillar calcium carbonate (ZHSCC-_D) and ZHS coated cubic calcium carbonate (ZHSCC_-C) were prepared in the water solution of cetyl trimethyl ammonium bromide (CTAB)/glycerin and in a pure water solution, respectively. Compared with the semirigid polyvinyl chloride (PVC) treated with ZHSCC_-C, when the addition level and the effective flame retardant component of ZHS were the same, the semi-rigid PVC treated with ZHSCC_-D showed a higher value of tensile strength, elongation and impact strength, and a lower smoke density rating (SDR) value than those of the semi-rigid PVC treated with ZHSCC_-C; except for the semi-rigid PVC treated with 10 g ZHSCC_-C (1:10) or ZHSCC_-D (1:10) per 100 g PVC, the semi-rigid PVC treated with ZHSCC_-D had almost the same LOI value as that of the semi-rigid PVC treated with ZHSCC_-C. The semi-rigid PVC treated with 10 g ZHSCC_-D (1:10) per 100 g PVC had the best integrated properties.     

Preparation and Mechanical Properties of Composites Based on Rigid Polyvinyl Chloride Filled with Organic Modified Illite Powder

Illite powder, modified by an aluminate coupling agent, was used as a filler to strengthen polyvinyl chloride (PVC) resin with mechanical properties of rigid PVC/modified illite composite being tested. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were applied for the structural characterization of the raw materials. SEM and Fourier transform infrared spectroscopy (FTIR) measurements were used for demonstrating the effect of modification of the illite powder. Results from tests of mechanical properties showed that, when the dosage of modified illite powder was 2 parts per hundred parts by weight, there was an obvious toughening effect on rigid PVC material; the notched impact strength was increased by 59% in comparison to neat rigid PVC, but the elongation of the composites decreased slightly.     

Influence of the Polymer/Inorganic Filler Interface on the Mechanical,Thermal, and Flame Retardant Properties of Polypropylene/Magnesium Hydroxide Composites

The relationship between the interface structure and the macroscopic properties of composites composed of isotactic polypropylene (iPP) and magnesium hydroxide (MH) was investigated with a focus on mechanical properties, thermal stability, and flame retardancy. Surface treatment of MH was carried out using dodecanoic acid (DA) and dodecylphosphate (DP), both of which interacted with MH to form submonolayer coverages. Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) revealed that both organic reagents adhere to the MH surface via ionic interactions. Even low amounts of organic reagents on the MH surface were sufficient to improve the mechanical, thermal, and flame retardant properties of the composites. The incorporation of 1.8 wt% of DP in (70/30) iPP/MH-DP composite decreased the peak heat release rate (PkHRR) to 39% compared with that of neat iPP. Since the effects of DA with the same dodecyl chains were not significant, it is concluded that the phosphate groups in DP provide flame retardancy.     

Preparation and Characterization of Chemically Crosslinked Polyvinyl Alcohol/Carboxylated Nanocrystalline Cellulose Nanocomposite Hydrogel Films with High Mechanical Strength

Chemically crosslinked polyvinyl alcohol (PVA)/carboxylated nanocry-stalline cellulose (PVA/CNCC) nanocomposite hydrogel films were fabricated by film-casting of PVA/CNCC mixture solutions and subsequent thermal-curing of the PVA with the CNCC. Gel fractions of the hydrogel films were measured to confirm the occurrence of crosslinking. Morphologies of the hydrogel films were characterized by polarized light microscopy and scanning electron microscopy (SEM). Thermal properties, swelling behavior and mechanical properties of the hydrogel films were investigated to evaluate the influence of CNCC content (10～30% of PVA mass). Equilibrium water content of the hydrogel films was in the range of 40～49%. At swelling equilibrium, the hydrogel films could be stretched to 3～3.4 times their original length, and their tensile strength was in the range of 7.9～11.6 MPa. The results show that the PVA/CNCC nanocomposite hydrogel films were both extensible and highly tough.     

Flame Retardancy and Mechanical Properties of Ethylene-vinyl Acetate Rubber with Expandable Graphite/Ammonium Polyphosphate/Dipentaerythritol System

Ethylene-vinyl acetate thermoset rubber (EVM) with high vinyl acetate content has been widely used in wires and cables for many years. However, the problem of melting drip and efficient flame retardance has not been effectively solved. The combination of expandable graphite (EG), ammonium polyphosphate (APP), and dipentaerythritol (DPER) as a flame retardant system for EVM rubber has been proven to be effective in preventing melting drip and improving flame retardance in this study. This is shown by limiting oxygen index (LOI) and vertical flammability (UL-94) tests. The thermal behavior of EVM treated with this instumescent-flame retardant (IFR) system was investigated by thermogravimetric analysis (TGA) experiments. The results indicated that the char residue of treated samples could reach up to 27.1% at 600°C, which is much higher than that of the untreated EVM. Scanning electron microscopy (SEM) micrographs of residue of treated and untreated EVM showed that the IFR system could promote formation of residual char which imparts the antidripping property to EVM. However, the mechanical properties, such as tensile strength (TS) and elongation at break (EB), decreased gradually with the increase of EG content. Compared to the EVM/APP/DPER system without EG, the TS decreased from 6.55 MPa to 6.13 MPa, while the EB decreased slightly from 570% to 558% when the EG content was 15 wt%.     

Preparation of Zinc Hydroxystannate Coated Dendritic-Fibrillar Barium Carbonate and its Flame Retardant Effect on Soft Poly (Vinyl Chloride)

Abstract

Zinc hydroxystannate (ZHS) coated dendritic-fibrillar barium carbonate (ZHS/BaCO_3-F) was obtained by a simple ultrasonic assisted method at room temperature without any guide reagent; the flame retardant soft poly (vinyl chloride) (S-PVC) treated with ZHS/BaCO_3-F was prepared by melt blending and studied by the limiting oxygen index (LOI), univeral tensile testing machine, thermogravimetric analyzer-Fourier transform infrared spectroscopy (TGA/FTIR), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that ZHS/BaCO_3-F had a good dispersion in the PVC matrix, increased the LOI value and reinforced the S-PVC. The ZHS/BaCO_3-F played its role during the first degradation stage of S-PVC; the integrated effects of the earlier dehydrochlorination of ZHS on PVC, the reaction of ZHS/BaCO_3-F and HCl, and the thermal degradation of ZHS resulted in the production of H₂O, CO₂, olefins, aryl compounds, carboxylic compounds and alcohols, and the decrease of HCl production.     

Mechanical Properties Comparison of Various Ratios of L-Lactide Grafted Sisal Fibers and Untreated Sisal Fibers Reinforced Poly (lactic acid) Composites

Composites composed of the mixed fibers of L-lactide (LA) grafted sisal fiber (SF-g-LA) and untreated sisal fiber (USF) in a poly (lactic acid) (PLA) matrix were prepared with SF-g-LA/USF fibers ratios of 0, 1:9, 3:7, 5:5, 7:3, 9:1, and 1. The mechanical properties and the interfacial performance of the mixed SF reinforced PLA composites were investigated. The results of the study showed that the introduction of SF-g-LA improved the tensile strength, tensile modulus, flexural strength and flexural modulus of the mixed SF reinforced PLA composites compared with pure PLA or PLA composites with only USF, resulting from the improved interfacial adhesion between SF-g-LA and the PLA matrix. In addition, the introduction of some amount of USF enhanced the reinforcing efficiency of the mixed SF in the composites compared to the PLA composites with only SF-g-LA, owing to the good mechanical properties of USF itself. Furthermore, as for the tensile strength and tensile modulus of the mixed SF reinforced PLA composites, the optimal ratio of SF-g-LA and USF was 7:3, whereas for the flexural modulus of the mixed SF reinforced PLA composites, the optimal mixed ratio of SF-g-LA and USF was 3:7.     

On Localization of Clay Nanoparticles in Polypropylene/poly(Lactic Acid) Blend Nanocomposites: Correlation with Mechanical Properties

Two polypropylene (PP)/polylactide (PLA)/clay ternary nanocomposite systems, i.e. PP-rich and PLA-rich ones, each containing various amounts of one of two types of clay, were prepared by one step melt compounding in a twin screw extruder. The microstructures of the developed systems were correlated with tensile and impact properties. A theoretical calculation using wetting coefficients was used for predicting the clay nanoparticles localization in the blends. The nanoparticles were almost completely located within the PLA phase in both the PP-rich and PLA-rich systems, in good agreement with the predictions. Addition of a compatibilizer led to localization of the nanoparticles at the interfaces of the blends. From the wide angle X-ray scattering (WAXS) spectra it was concluded that the incorporation of clay led to intercalated structures in the both systems. The increase in impact toughness of the compatibilized blend nanocomposites, with respect to the uncompatibilized ones, was attributed to the weakened interfacial debonding in the presence of the interfacial-localized nanoparticles.     

Mechanical,Biodegradation and Morphological Properties of Sisal Fiber Reinforced Poly(Lactic Acid) Biocomposites

Sisal fiber-reinforced poly(lactic acid) (SF/PLA) biocomposites were prepared by melt mixing and subsequent compression molding. The effect of fiber content and sodium hydroxide (NaOH) concentration, used for the fiber mercerization, on the properties of the biocomposites was investigated. It was found that the SFs had a large potential for improving the mechanical properties of the biocomposites. The tensile strength and impact strength increased linearly up to a fiber content of 20%, and then decreased due to the fiber agglomeration. The water absorption was enhanced with increasing the SF content owing to the SFs containing an abundance of hydroxyl groups. The biodegradability of the SF/PLA biocomposites increased similarly. Furthermore, the mercerization led to an increase of the mechanical properties of the biocomposites, which normally depended on the fiber-matrix adhesion. The mercerization had competing effects on the water absorption and biodegradability, including not only the positive function of the improved hydrophilicity of the mercerized-SF but also the negative role of the increase of fiber-matrix interfacial adhesion. Overall, the optimum SF load for mechanical properties was 20?wt% due to a good balance between the reinforcement and distribution of the SFs, whereas the 6% NaOH concentration was optimal owing to the resulting fibers yielding the highest mechanical properties and acceptable water resistance and biodegradability.     

Thermal and Mechanical Properties of Poly(lactic acid)/Modified Carbon Black Composite

Poly(ethylene glycol) (PEG) was added as a plasticizer to the composite of poly(lactic acid) (PLA) and a modified carbon black (MCB). Among the three different molecular weight (M_n = 1000, 2000, 6000) PEGs used, PEG2000 promoted crystallization of PLA and enhanced the nucleation activity of MCB more efficiently than the other two. The crystallization rate of PLA/PEG2000/3 wt% MCB composite was three times that of PLA. Although a small decrease in tensile strength and modulus of elasticity of the composite was found as the PEG content increased, the elongation at break of the PLA/PEG/MCB composites significantly improved. When the PEG2000 content was 15 wt%, the elongation at break of the blend was 90%, 4.5 times that of the neat PLA.     

The Effect of Talc on the Mechanical,Crystallization and Foaming Properties of Poly(Lactic Acid)

Poly(lactic acid) (PLA)/talc composites containing different contents of talc were prepared by melt blending. Multiple properties of the prepared composites were investigated including mechanical, rheological and crystallization as well as foaming properties. Tensile test results indicated that the mechanical properties of the composite with 3% wt. talc showed significant reinforcement and toughening effect. When the talc content reached 10%, Young's modulus of the composite was increased by 35% compared with pure PLA. The morphological results showed that the talc layers were partially delaminated and uniformly dispersed in the PLA matrix at low loading. Differential scanning calorimetry (DSC) and polarized optical microscopy (POM) results indicated that 3% wt. talc significantly increased the crystallinity of the PLA matrix. The thermogravimetric analysis (TGA) results demonstrated that the thermal stability of PLA/talc composites was enhanced as well. Moreover, talc at low loading could act as a plasticizer in the polymer flow, which was investigated by rheological tests. The batch foaming experiments revealed that 3% wt. talc loading had the most notable heterogeneous nucleation effect, with the cell size decreasing from 15.4 μm for neat PLA to 8.5 μm and the cell density increasing by 298%.     

Effect of Surface Structure of Nano-CaCO3 Particles on Mechanical and Rheological Properties of PVC Composites

To study the effect of different surface structures on resultant mechanical and rheological properties, nano-CaCO₃ particles were treated with isopropyl tri-stearyl titanate (H928), isopropyl tri-(dodecylbenz-enesulfonyl) titanate (JN198), and isopropyl tri-(dioctylpyrophosphato) titanate (JN114). Scanning electron microscopy (SEM) and dynamic mechanic analysis (DMA), carried out to characterize the effective interfacial interaction between the nano-CaCO₃ particles and a poly(vinyl chloride) (PVC) matrix, indicated that JN114 treated nano-CaCO₃ particles had the strongest interfacial interaction with a PVC matrix, while H928 treated nano-CaCO₃ had the weakest. The rheological and mechanical properties of PVC/nano-CaCO₃ composites were investigated as a function of surface structure and filler volume fraction. The tensile yield stress and elongation at break decreased with the increasing of calcium carbonate content while tensile modulus increased. PVC filled with JN114 treated nano-CaCO₃ had the highest tensile modulus and tensile yield stress, while those filled with H928 treated nano-CaCO₃ had the highest elongation at break at the same filler content. The impact strength of PVC/nano-CaCO₃ composites increased with the increasing of CaCO₃ content, and PVC composites filled with JN198 treated nano-CaCO₃ particle had a higher impact strength than those with JN114 or H928 treated, with the value reaching 23.9 ± 0.7 kJ/m² at 11 vol% CaCO₃, four times as high as that of pure PVC. Rheological properties indicated that a suitable interfacial interaction and a good dispersion of inorganic filler in a PVC matrix could reduce the viscosity of PVC/nano-CaCO₃ composites. The interfacial interaction was quantitatively characterized by semiempirical parameters calculated from the tensile strength of PVC/nano-CaCO₃ composites to confirm the results from the SEM and DMA experiments.     

Structure and Properties of Poly(vinyl chloride)/Halloysite Nanotubes Nanocomposites

Poly(vinyl chloride)(PVC)/halloysite nanotubes (HNTs) nanocomposites were prepared by melt blending. The effects of HNT content on the mechanical properties, morphology, and rheological properties of the nanocomposites were investigated. The results showed that HNTs were effective in toughening and reinforcing PVC nanocomposites. The notched impact, tensile and flexural strength, and flexural modulus of the nanocomposites were remarkably increased compared with those for the pure PVC. Scanning electron microscopy (SEM) results illustrated the ductile behavior of the nanocomposites, with a possible cavitation mechanism. Transmission electron microscopy (TEM) results showed that HNTs were uniformly dispersed in the PVC matrix. Interfacial interaction of hydrogen bonding between the HNTs and PVC matrix was substantiated. The plasticization times of PVC/HNTs nanocomposites were found to be shorter and the equilibrium torque was higher than that for the pure PVC.     

Mechanical,Thermal, and Rheological Properties of EPDM-graft-methyl Methacrylate and Styrene (EPDM-g-MS)/Methyl Methacrylate-Styrene Copolymer (MS Resin) Blends

EPDM-graft-methyl methacrylate and styrene (EPDM-g-MS) were synthesized by solution graft copolymerization of methyl methacrylate (MMA) and styrene (St) onto ethylene-propylene-diene terpolymer (EPDM). EPDM-g-MS/MS resin blends (MES) tht were prepared by melt blending EPDM-g-MS and methyl methacrylate-styrene copolymer (MS resin). The mechanical properties, compatibility, thermal stabilities and rheological properties of MES were studied by the pendulum impact tester and the tension tester, differential scanning calorimetric (DSC), thermogravimetry analysis (TGA), and the capillary rheometry, respectively. The results showed that EPDM-g-MS had an excellent toughening effect on MS resin; the notched Izod impact strength of MES reached 20.7 kJ/m² when EPDM content in MES was 25 wt%, about 14 times that of MS resin. EPDM-g-MS and MS resin were partially compatible, and the compatibility increased with an increasing MMA/St ratio of EPDM-g-MS. MES had excellent heat-resistance, which increased as the EPDM content in MES and MMA/St ratio of EPDM-g-MS rose. MES melt flow confirmed pseudoplastic flow characteristics. The apparent viscosity (η _a ) of MES decreased with an increasing shearing rate (γ) and temperature, but increased with an increasing EPDM content in MES and MMA/St ratio of EPDM-g-MS. The flow activation energy of MES was lower than that of MS resin.     

Phase Structure,Thermal, and Mechanical Properties of Polypropylene/Hollow Glass Microsphere Composites Modified with Maleated Poly(ethylene-octene)

Maleated poly(ethylene-octene) (POE-g-MAH), as a compatilizer and toughener, was incorporated in polypropylene/hollow glass microspheres (PP/HGM) binary composites, and the phase structure and thermal and mechanical properties of these composites were investigated. Scanning electron microscopy analysis indicated that the phase structure of ternary composites could be controlled by POE-g-MAH and the surface treatment of HGM. Fourier transform infrared spectroscopy revealed that there was an amidation reaction between the treated HGM and POE-g-MAH during melt compounding. Differential scanning calorimetry suggested that the crystallization and melting behaviors of ternary composites were influenced by phase structure. Evaluation of mechanical properties showed that the amide linkage between the treated HGM and POE-g-MAH was favorable for improving the properties of ternary composites.     

Mechanical and Thermal Properties of Polyurethane Elastomers Synthesized with Toluene Diisocyanate Trimer

A series of polyurethane elastomers (PUE) incorporating TDI (toluene diisocyanate) trimer were synthesized via an in-situ polymerization and prepolymer process. It was found that for the sample with 10 wt% or less TDI trimer, the stress–strain curves of PUE exhibited the characteristics of a ductile failure with relatively high tensile strength and elongation at break. However, with incorporation 20～30 wt% of TDI trimer, the samples changed to brittle fracture. All PUE samples exhibited a loss peak corresponding to the glass transition temperature (T_g ) of the soft-segments, which shifted to higher temperature and decreased in peak height by incorporation of the three-functional isocyanurate rings. Although the TDI trimer modified PUE showed only slightly higher onset and peak degradation values than that of PUE in the absence of TDI trimer, there were still big differences in the end temperatures of the second stage. The value of activation energy and frequency factor fluctuated for varying samples, indicating that the thermal stability of PUE can be improved to a certain degree by incorporation of TDI trimer, but not so remarkably.     

Effects of Blend Ratio on Rheology,Morphology, Mechanical and Oil-Resistant Properties in Chlorinated Polyethylene Rubber and Copolyamide Blends

The elastomeric chlorinated polyethylene (CPE) blended with a low melting point copolyamide (PA6/PA66/PA1010, PA) was prepared by a melt mixing technique. The mixing characteristics of the blends were analyzed from the rheographs. The influence of copolyamide (PA) content on the morphology, mechanical properties, crystallization and oil-resistance, and the addition of compatibilizers on the mechanical properties were also systematically investigated. Morphological examinations clearly revealed a two-phase system in which CPE/PA blends exhibit a cocontinuous morphology for 50/50 composition, and the continuous phase of PA turns into a disperse phase for 70/30, 80/20, and 90/10. There is a distinct interface between the two phases. The mechanical properties, crystallization, and oil-resistance have a strong dependence on the amount of PA. The blends with higher proportions of PA have superior mechanical properties; they are explained on the basis of the morphology of the blend and the cystallinity of PA. In addition, compatibilizers, including chlorinated polyethylene-graft-copolyamide (CPE-G-PA), chlorinated polyethylene-graft-maleic anhydride (CPE-G-MAH), ethylene-n-butyl acrylate-monoxide (EnBACO), and ethylene-n-butyl acrylate-monoxide-graft-maleic anhydride (EnBACO-g-MAH) were added into the blends. Tensile strength and elongation at break go through a maximum value at a compatibilizer resin content (on the basis of the total mass of the blend) of 20 wt% while the PA content is 30 wt%.     

Electrical Conductivities and Physical and Mechanical Properties of Carbon Fiber (CF) and Carbon Nano-Tube (CNT) Filled Polyolefin Nano-Composites

Carbon nano-tube (CNT)- and carbon fiber (CF)-filled polyolefin nano-composites were prepared by melt blending. The water absorption, expansion ratio, electrical conductivities, and physical and mechanical properties of the prepared nano-composites were extensively investigated. The experimental results showed that the water absorption increased with the elapsed time from the starting point when the samples were immersed into the water. The linear expansion ratios of the composites were found to increase gradually with time till reaching an equilibrium value. Composites with excellent dielectric properties could be obtained when the filler content was above the percolation threshold. The addition of CNT and CF resulted in no obvious improvement in mechanical properties in the present study, but both Shore hardness and Vicat softening temperature (VST) of the composites increased with increasing filler content. The present work will be of practical importance to the CNT/CF filler composites design, and optimization of processing variables, as well as the further exploration of the “processing-structure-property” relationship of polyolefin materials.     

Effect of Inorganic Fillers on Morphology and Mechanical Properties of PA66/POE-g-MAH/Filler Composites

Composites of polyamide 66 (PA66)/maleic anhydride grafted poly(ethylene-co-octene) (POE-g-MAH)/nano-calcium carbonate (nano-CaCO₃) and PA66/POE-g-MAH/talc were prepared by a one-step blending method. Morphology, crystallization, and mechanical properties of the composite materials were characterized with respect to different amounts of both inorganic fillers, nano-CaCO₃ and talc. Results showed that the tensile yield strength and tensile modulus of the composites were increased remarkably with introduction of nano-CaCO₃ or talc, but the notched impact strength was significantly lowered for both kinds of composites. Mechanical properties exhibited little difference between the PA66/POE-g-MAH/nano-CaCO₃ and PA66/POE-g-MAH/talc composites both for the different shapes and sizes of nano-CaCO₃ and the flake-like talc. Results of scanning electron microscopy exhibited agglomeration of the fillers. Differential scanning colorimetry analysis suggested that introduction of the inorganic fillers cause the crystallinity of PA66 to decrease by heterogeneous nucleation. The study provides a basic investigation on polymer/elastomer/rigid filler composites.     

Flowability and Mechanical and Thermal Properties of Nylon 6/Ethylene bis-Stearamide/Carboxylic Silica Composites

Nylon 6 (PA 6)/ethylene bis-stearamide (EBS)/SiO₂- carboxylic acid-functionalized silica nanoparticles (COOH) composites were prepared by in-situ polymerization of caprolactam. SiO₂-COOH was used to enhance the compatibility between SiO₂ and PA 6 matrix. For comparison, pure PA 6 and PA 6/EBS composites were also prepared via the same method. The PA 6/EBS/SiO₂-COOH composites with low content of EBS and SiO₂-COOH had greater melt-flow index (MFI) (the value of MFI increased by 50%–80%) than the pure PA 6. The results of mechanical properties showed almost no decrease in the tensile strength of PA 6/EBS/SiO₂-COOH composites, with the bending strength decreasing by 17%–21%. However, the Izod impact strength of the PA 6/EBS/SiO₂-COOH composites was greatly improved compared with pure PA 6, which indicated that the toughness of PA 6/EBS/SiO₂-COOH had been greatly improved. The morphology of Izod impacted fractured surfaces of PA 6/EBS/SiO₂-COOH was observed by scanning electron microscopy. The results revealed that the PA 6/EBS/SiO₂-COOH composites presented a typical ductile fracture behavior with large amounts of long and large strip-like cracks. When the content of SiO₂-COOH was 0.2 wt%, the SiO₂-COOH particles were uniformly dispersed over the entire body of the PA 6 matrix. The results from differential scanning calorimetry indicated that the melting point (T_m), degree of crystallinity (X_c), and crystallization temperatures (T_c) of PA 6/EBS/SiO₂-COOH composites were lower than the pure PA 6.