Transparent conducting Sn:ZnO films deposited from nanoparticles

Homogeneous transparent conducting Sn:ZnO films on fused silica substrates were prepared by dip-coating from nanoparticle dispersions, while the nanocrystalline Sn:ZnO particles with different dopant concentrations were synthesized by microwave-assisted non-aqueous sol–gel process using Sn(IV) tert-butoxide and Zn(II) acetate as precursors and benzyl alcohol as solvent. The dopant concentration had a great impact on the electrical properties of the films. A minimum resistivity of 20.3 Ω cm was obtained for a porous Sn:ZnO film with initial Sn concentration of 7.5 mol% after annealing in air and post-annealing in N₂ at 600 °C. The resistivity of this porous film could further be reduced to 2.6 and 0.6 Ω cm after densified in Sn:ZnO and Al:ZnO reaction solution, respectively. The average optical transmittance of a 400-nm-thick Sn:ZnO film densified with Sn:ZnO after the two annealing steps was 91%.     

The (100) orientation evolution and temperature-dependent electrical properties of Bi(Zn1/2Ti1/2)O3–PbTiO3 ferroelectric films

The 0.2Bi(Zn_1/2Ti_1/2)O₃–0.8PbTiO₃ (0.2BZT–0.8PT) ferroelectric thin film was successfully fabricated on Pt(111)/Ti/SiO₂/Si substrates by a sol–gel method. The result indicates that the film exhibits the (100) preferred orientation and has a relatively dense and uniform microstructure with a thickness of ~230 nm. The formation mechanism of the oriented films was ascribed to the growth of the (100) oriented PbO layer at ~450 °C during a layer-by-layer crystallization process. Temperature-dependent electrical properties of the 0.2BZT–0.8PT films were investigated, showing that the film has a potential for high temperature applications.     

Preparation and nonlinear optical properties of Au nanoparticles doped TiO2 thin films

Nano-sized noble metal nanoparticles doped dielectric composite films with large third-order nonlinear susceptibility due to the confinement and the enhancement of local field were considered to be applied for optical information processing devices, such as optical switch or all optical logical gates. In this paper, sol–gel titania thin films doped with gold nanoparticles (AuNPs, ~10 nm in average size) were prepared. AuNPs were firstly synthesized from HAuCl₄ in aqueous solution at ~60 °C, using trisodium citrate as the reducing agent, polyvinylpyrrolidone as the stable agent; then the particle size and optical absorption spectra of the AuNPs in aqueous solutions were characterized by transmitting electron microscopy and UV–Vis–NIR spectrometry. Sol–gel 2AuNPs–100TiO₂ (in %mol) thin films (5 layers, ~1 μm in thickness) were deposited on silica glass slides by multilayer dip-coating. After heat-treated at 300–1,000 °C in air, the AuNPs–TiO₂ thin films were investigated by X-ray diffraction, scanning electron microscopy and atomic force microscopy. The nonlinear optical properties of the AuNPs–TiO₂ thin films were measured with the Z-scan technique, using a femtosecond laser (200 fs) at the wavelength of 800 nm. The third-order nonlinear refractive index and nonlinear absorption coefficient of 2AuNPs–100TiO₂ films were at the order of 10^?12 cm²/W, and the order of 10^?6 cm/W, respectively, and the third-order optical nonlinear susceptibility χ⁽³⁾ was ~6.88 × 10^?10 esu.     

Sol–gel synthesis of mesoporous WO3–TiO2 composite thin films for photochromic devices

Mesoporous WO₃–TiO₂ composite films were prepared by a sol gel based two stage dip coating method and subsequent annealing at 450, 500 and 600 °C. An organically modified silicate based templating strategy was adopted in order to obtain a mesoporous structure. The composite films were prepared on ITO coated glass substrates. The porosity, morphology, and microstructures of the resultant products were characterized by scanning electron microscopy, N₂ adsorption–desorption measurements, μ-Raman spectroscopy and X-ray diffraction. Calcination of the films at 450, and 500 °C resulted in mixed hexagonal (h) plus monoclinic phases, and pure monoclinic (m) phase of WO₃, respectively. The degree of crystallization of TiO₂ present in these composite films was not evident. The composite films annealed at 600 °C, however, consist of orthorhombic (o) WO₃ and anatase TiO₂. It was found that the o-WO₃ phase was stabilized by nanocrystalline anatase TiO₂. The thus obtained mesoporous WO₃–TiO₂ composite films were dye sensitized and applied for the construction of photochromic devices. The device constructed using dye sensitized WO₃–TiO₂ composite layer heat treated at 600 °C showed an optical modulation of 51 % in the NIR region, whereas the devices based on the composite layers heat treated at 450, and 500 °C showed only a moderate optical modulation of 24.9, and 38 %, respectively. This remarkable difference in the transmittance response is attributed to nanocrystalline anatase TiO₂ embedded in the orthorhombic WO₃ matrix of the WO₃–TiO₂ composite layer annealed at 600 °C.     

Erratum to: Sol–gel synthesis of mesoporous WO3–TiO2 composite thin films for photochromic devices

Mesoporous WO₃–TiO₂ composite films were prepared by a sol gel based two stage dip coating method and subsequent annealing at 450, 500 and 600 °C. An organically modified silicate based templating strategy was adopted in order to obtain a mesoporous structure. The composite films were prepared on ITO coated glass substrates. The porosity, morphology, and microstructures of the resultant products were characterized by scanning electron microscopy, N₂ adsorption–desorption measurements, μ-Raman spectroscopy and X-ray diffraction. Calcination of the films at 450, and 500 °C resulted in mixed hexagonal (h) plus monoclinic phases, and pure monoclinic (m) phase of WO₃, respectively. The degree of crystallization of TiO₂ present in these composite films was not evident. The composite films annealed at 600 °C, however, consist of orthorhombic (o) WO₃ and anatase TiO₂. It was found that the o-WO₃ phase was stabilized by nanocrystalline anatase TiO₂. The thus obtained mesoporous WO₃–TiO₂ composite films were dye sensitized and applied for the construction of photochromic devices. The device constructed using dye sensitized WO₃–TiO₂ composite layer heat treated at 600 °C showed an optical modulation of 51 % in the NIR region, whereas the devices based on the composite layers heat treated at 450, and 500 °C showed only a moderate optical modulation of 24.9, and 38 %, respectively. This remarkable difference in the transmittance response is attributed to nanocrystalline anatase TiO₂ embedded in the orthorhombic WO₃ matrix of the WO₃–TiO₂ composite layer annealed at 600 °C.     

Preparation of Titania/PDMS Hybrid Films and the Conversion to Porous Materials

Transparent films of titania/poly(dimethylsiloxane) (PDMS) hybrids were prepared by the solvent evaporation from the precursor solution prepared by the co-hydrolysis and co-condensation of titanium tetraisopropoxide and a methoxy-functionalized PDMS. The hybrid films were flexible and had high homogeneity of the composition. The organic groups of PDMS were decomposed at 400°C in air to form porous films. Though the heated films were rather brittle compared to the as-synthesized films, they were still transparent and homogeneous. The BET surface areas of the films after the heat treatment at 400°C were over 300 m²/g, while the as-synthesized hybrid films were non porous. According to the BDDT classification, the nitrogen adsorption/desorption isotherms of the calcined films were Type I, showing that the films were microporous. The titania domains were still amorphous after the heat treatment at 400°C and transformed to anatase after the heat treatment at 1,000°C.     

Synthesis and properties of Mo and W ions co-doped porous nano-structured VO2 films by sol–gel process

Porous nano-structured vanadium dioxide (VO₂) films doped with Mo and W ions had been synthesized by sol gel process by employing a sol containing ammonium molybdate and ammonium tungstate with the addition of cetyltrimethyl ammonium bromide (CTAB). The effects of molybdenum and tungsten co-doping and CTAB addition on the structure, morphologies, crystalline and optical properties of VO₂ films were investigated systematically in this study. The composition and microstructure were detected by X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. The Mo and W ions co-doped porous nano-structured VO₂ films showed excellent infrared transmittance (nearly 70 %), large transmittance difference (55 %) before and after the phase transition, low transition temperature (35 °C), wide hysteresis width (22 °C) and fast phase transition. The results suggest that such Mo and W ions co-doped porous nano-structured VO₂ film is an ideal fundamental material for optical data storage.     

High‐performance thin film composite membranes with well‐defined poly(dimethylsiloxane)‐b‐poly(ethylene glycol) copolymer additives for CO2 separation

A series of well‐defined diblock copolymers (BCPs) consisting of poly(ethylene glycol) (PEG) and poly(dimethylsiloxane) (PDMS) were synthesized and blended with commercially available PEBAX® 2533 to form the active layer of thin‐film composite (TFC) membranes, via spin‐coating. BCPs with a PEG component ranging from 1 to 10 kDa and a PDMS component ranging from 1 to 10 kDa were synthesized by a facile condensation reaction of hydroxyl terminated PEG and carboxylic acid functionalized PDMS. The BCP/PEBAX® 2533 blends up to 50 wt % on cross‐linked PDMS gutter layers were tested at 35 °C and 350 kPa. TFC membranes containing BCPs of 1 kDa PEG and 1–5 kDa PDMS produced optimal results with CO₂ permeances of approximately 1000 GPU which is an increase up to 250% of the permeance of pure PEBAX® 2533 composite membranes, while maintaining a CO₂/N₂ selectivity of 21. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1500–1511     

Inorganic–organic hybrid films from 3-glycidoxypropyltrimethoxysilane and orthophosphoric acid for medium temperature fuel cells

Proton conductive inorganic–organic hybrid films were prepared from 3-glycidoxypropyltrimethoxysilane, tetramethoxysilane and orthophosphoric acid by the sol–gel method, and the polarization performances were measured at 130 °C for test cells using the hybrid film and the composite electrode with precursor sol of the hybrid film and Pt-loaded carbon sheet. For a cell with the hybrid film (P/Si=1.5) as an electrolyte under H₂ and air at 130 °C, 17% relative humidity, the open circuit voltage of the cell was about 0.88 V and a power of about 50 mW cm⁻² was obtained with current density of 150 mA cm⁻².     

Sol–gel preparation of mesoporous Al2O3–SiO2 glasses: structural evolution monitored by solid state NMR

Glasses along the composition line 0.5Al₂O₃–xSiO₂ (1 ≤ x ≤ 6) were prepared via a novel sol–gel route using tetraethylorthosilicate and aluminum lactate as precursors. The structural evolution from solution to gel to glass is monitored by standard ²⁷Al and ²⁹Si nuclear magnetic resonance (NMR) spectroscopies, revealing important insights about molecular level mechanisms occurring at the various stages of glass formation. Under the experimental conditions reported, silica and alumina precursors undergo homoatomic condensation processes when the gel is heat treated at about 100 and 300 °C, respectively, and only little heteroatomic co-condensation occurs in this temperature range. The latter is promoted only upon elimination of the residual lactate and water ligands upon annealing the gels above 300 °C. Following calcination at 650 °C, mesoporous glasses are obtained, having average pore diameter of about 3 nm and a surface areas near 500 m²/g. Si–O–Al connectivities are detected by ²⁹Si magic angle spinning (MAS)-NMR. ²⁷Al MAS-NMR spectra reveal aluminum in four-, five- and six-coordination. The spectra differ significantly from those of other sol–gel derived Al₂O₃–SiO₂ materials prepared from different precursor routes, suggesting that the lactate route results in a higher degree of compositional homogeneity.     

Structural and nanomechanical properties of sol–gel prepared (K,Na)NbO3 thin films

Perovskite (K, Na)NbO₃ (KNN) thin films (~100 nm) were prepared by sol–gel/spin coating process on Pt/SiO₂/Si substrates and annealed at 650 °C. The structural properties of KNN films were confirmed by X‐ray diffraction analysis (XRD), Raman spectroscopy and scanning electron, transmission electron and atomic force microscopy (SEM, TEM and AFM) analysis. Pure perovskite phase of K_0.65Na_0.35NbO₃ in nonstoichiometric composition with monoclinic symmetry in film was revealed. Uniform homogeneous microstructure of KNN film with the roughness (~6.9 nm) contained spherical particles (~50–90 nm). Nanoindentation technique was used to characterize the mechanical properties of KNN films. Elastic modulus and hardness of Pt, SiO₂ and KNN thin films were calculated from their composite values of KNN/Pt/SiO₂/Si film/substrate system. The modulus and hardness of KNN film (71 and 4.5 GPa) were lower in comparison with SiO₂ (100 and 7.5 GPa). Pt film (~30 nm) did not influence the composite modulus, but had effect on hardness of KNN film. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of pore size/distribution in TiO2 films on agarose gel electrolyte-based dye-sensitized solar cells

This study develops a simple method to change the distribution of the pore size in a TiO₂ layer, using polyethylene glycol (PEG), while maintaining nearly the same surface area and porosity to clarify how large pores affect the performance of dye-sensitized solar cells (DSSCs). Specifically, a heating step at 100 °C for a specific duration is added prior to PEG removal and TiO₂ sintering at 400 °C. This process transforms the role of the PEG from a surfactant to a pore generator (porogen) and forms larger pores, depending on the loading and aggregation time for the PEG to gain larger pores. The effect of larger pores in TiO₂ films under 30 % PEG loading, on the performance of an agarose gel electrolyte-based DSSC, was further investigated using the ionic liquid, 1-allyl-3-ethylimidazolium iodide (AEII). The I–V characteristic and the electrochemical impedance spectroscopy analysis show that larger pores readily improve redox couple diffusion in a TiO₂ porous electrode and modify the interface between electrolyte and TiO₂. Using the optimized TiO₂ film with larger pores (30 % PEG loading, 100 °C/60 min), an efficiency of 7.43 % is achieved for the agarose gel electrolyte-based DSSC, which represents a 26.1 % improvement over TiO₂ without the addition of PEG.     

Facile non‐lithographic route to highly aligned silica nanopatterns using unidirectionally aligned polystyrene‐block‐polydimethylsiloxane films

Thin films (monolayer and bilayer) of cylinder forming polystyrene‐block‐polydimethylsiloxane (PS‐b‐PDMS) were shear aligned by the swelling and deswelling of a crosslinked PDMS pad that was physically adhered to the film during solvent vapor annealing. The nanostructures formed by self‐assembly were exposed to ultraviolet‐ozone to partially oxidize the PDMS, followed by calcination in air at 500 °C. In this process, the PS segments were fully decomposed, while the PDMS yielded silica nanostructures. The highly aligned PDMS cylinders were thus deposited as silica nanolines on the silicon substrate. Using a bilayer film, the center‐to‐center distance of these features were effectively halved from 38 to 19 nm. Similarly, by sequential shear‐alignment of two distinct layers, a rhombic array of silica nanolines was fabricated. This methodology provides a facile route to fabricating complex topographically patterned nanostructures. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1058–1064     

Preparation and characterization of mesoporous silica thin films from polyethoxysiloxanes

Tetraethoxysilane (TEOS) and polyethoxysiloxanes (PEOSs; prepared by the acid‐catalyzed hydrolytic polycondensation of TEOS) were subjected to the sol–gel process in the presence of cetyltrimethylammonium bromide (CTAB), respectively. The PEOSs with M_w 700–26,000, as prepared by sol–gel coating of TEOS and PEOS under various conditions, were used. Uniform and crack‐free thin films of thickness 276–613 nm were prepared by spin‐coating of a PEOS solution containing CTAB. When the coating films were sintered at 400 °C, the combustion of ethoxy groups and CTAB took place to provide porous silica thin films. The structure of the thin films was found to be dependent on the molecular weight of PEOS and the molar ratio of CTAB/Si: lamellar or hexagonal phase was observed for M_w less than 15,000 and for CTAB/Si molar ratios greater than 0.10. Honeycomb structures were observed for M_w less than 5000 and for CTAB/Si molar ratios of 0.15. The honeycomb structure was also observed by atomic force microscopy and transmission electron microscope. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2542–2550, 2006     

Electrochemical Production of Si without Generation of CO2 Based on the Use of a Dimensionally Stable Anode in Molten CaCl2

The current Si production process is based on the high‐temperature (1700 °C) reduction of SiO₂ with carbon that produces large amounts of CO₂. We report an alternative low‐temperature (850 °C) process based on the reduction of SiO₂ in molten CaCl₂ that does not produce CO₂. It utilizes an anode material (Ti₄O₇) capable of sustained oxygen evolution. Two types of this anode material, dense Ti₄O₇ and porous Ti₄O₇, were tested. The dense anode showed a better performance. The anode stability is attributed to the formation of a protective TiO₂ layer on its surface. In situ periodic current reversal and ex situ H₂ reduction could be used for extending the lifetime of the anodes. The findings show that this material can be applied as a recyclable anode in molten CaCl₂. Si wires, films, and particles were deposited with this anode under different cathodic current densities. The prepared Si film exhibited ≈30–40 % of the photocurrent response of a commercial p‐type Si wafer, indicating potential use in photovoltaic cells.     

Preparation and characterization of (Pebax 1657 + silica nanoparticle)/PVC mixed matrix composite membrane for CO<Subscript>2</Subscript>/N<Subscript>2</Subscript> separation

In this work, the films of poly(ether-block-amide) (Pebax 1657) and hydrophilic/hydrophobic silica nanoparticles (0–10 wt%) were coated on a poly(vinyl chloride) (PVC) ultrafiltration membrane to form new mixed matrix composite membranes (MMCMs) for CO₂/N₂ separation. The membranes were characterized by SEM, FTIR, DSC and XRD. Successful formation of a non-porous defect-free dense top layer with ~4 μm of thickness and also uniform dispersion of silica nanoparticles up to 8 wt% loading in Pebax matrix were confirmed by SEM images. The gas permeation results showed an increase in the permeance of all gases and an increase in ideal CO₂/N₂ selectivity with the increase in silica nanoparticle contents. Comparison between the incorporation of hydrophilic and hydrophobic silica nanoparticle into Pebax matrix revealed that the great enhancement of CO₂ solubility is the key factor for the performance improvement of Pebax + silica nanoparticle membranes. The best separation performance of the hydrophilic silica nanoparticle-incorporated Pebax/PVC membrane for pure gases (at 1 bar and 25 °C) was obtained with a CO₂ permeability of 124 barrer and an ideal CO₂/N₂ selectivity of 76, i.e., 63 and 35% higher than those of neat Pebax membrane, respectively. The corresponding values for hydrophobic silica nanoparticle-incorporated Pebax/PVC membrane were 107 barrer for CO₂ permeability and 61 for ideal CO₂/N₂ selectivity. Also the performances of MMCMs improved upon pressure increase (1–10 bar) owing to the shift in plasticizing effect of CO₂ towards the higher pressures. In addition, an increase in permeabilities with a decrease in ideal selectivity was observed upon temperature increase (25–50 °C) due to the intensification of chain mobility.     

Role of reaction atmosphere in preparation of potassium tantalate through sol–gel method

Potassium tantalate (KT) thin films and powders of both K₂Ta₂O₆ (KT pyrochlore) and KTaO₃ (KT perovskite) structures were prepared by means of chemical solution deposition method using Si(111) with ZnO and MgO buffer layers as a substrate. The influence of reaction atmosphere on reaction pathway and phase composition for both KT powders, and KT thin films has been studied mainly by means of powder diffraction and infrared spectroscopy. When an oxygen flow instead of static air atmosphere has been used the process of pyrolysis in oxygen runs over much narrower temperature interval (200–300 °C), relatively to air atmosphere (200–600 °C) and almost no (in case of powders), or no (in case of thin films) pyrochlore intermediate phase has been detected in comparison with treatment in air, where the pyrochlore phase is stable at temperatures 500–600 °C (powders). KT perovskite phase starts to crystallize at temperatures 50° and 150 °C lower compared to air atmosphere in case of powders and thin films, respectively. Microstructure formed by near-columnar grains and small grains of equiaxed shape was observed in films treated in oxygen and air atmosphere, respectively.     

XPS study of the oxidation of nanosize Ni/Si(100) films

The XPS (X-ray photoelectron spectroscopy) study of nickel oxide nanolayers obtained by magnetron sputtering of the metal and its subsequent oxidation in air at different temperatures (400°C and 1000°C) was performed. Silicon(100) was used as a substrate. Surface of the initial Ni/Si structure was shown to contain not only Ni metal, but also the NiO oxide. Annealing at 400°C results in a complete oxidation of the metal film. At a high-temperature annealing (1000°C), nickel interacts both with oxygen and silicon substrate to form NiSi silicide and a composite Ni-Si-O phase in transition layer. Electronconductivity of NiO films is determined by intercrystallite barriers. Activation energies of film electroconductivity in model gases (O₂, Ar, H₂) were found.     

Polydimethylsiloxane–cristobalite composite adhesive system for aerospace applications

The effect of phase‐pure cristobalite (a high temperature crystalline polymorph of silica) on the adhesive characteristics of hydroxyl terminated polydimethylsiloxane (PDMS) was studied. The potential advantages of PDMS/cristobalite composite system as an adhesive for aerospace applications are also discussed. A PDMS/cristobalite composite adhesive system containing different filler contents (0–46 volume percentage, vol%) was prepared. The filler material, phase‐pure cristobalite, was synthesized by the pyrolysis of fused silica at 1400°C. The mechanical, rheological, and thermal characteristics of the composites were studied. A high yield stress (0.151 Pa), shear‐thinning index (1.051), and fast recovery rate were observed for ～34 vol% cristobalite loading, which indicate that PDMS retains its excellent adhesive and flow characteristics even at high filler loading with enhanced mechanical characteristics. Thermal analysis shows the onset of degradation of PDMS shifts to higher temperatures, 372–438°C and 317–417°C in nitrogen and air atmosphere respectively, which shows excellent thermal stability. The residual component yields after thermal degradation of PDMS/cristobalite composite system in nitrogen and air atmosphere show different degradation mechanisms. Copyright © 2008 John Wiley & Sons, Ltd.     

Controlling the growth of particle size and size distribution of silica nanoparticles by the thin film structure

Nanostructured silicondioxide thin films were prepared by sol–gel spin coating technique. The SiO₂ films were made using a conventional mixture of tetraethoxysilane (TEOS), deionized water and ethanol with various NH₃/TEOS ratios. The nanostructured silica films were made using a mixture of the SiO₂ sol and regular SiO₂ sol to control the enlargement of the particles inside the films. The structural, morphological and optical characterizations of the as-deposited and annealed films were carried out using X-ray diffraction (XRD), atomic force microscopy, scanning electron microscopy, NKD spectrophotometer and ultraviolet–visible (UV–vis) spectroscopy. The transmittance data of the infrared spectra of the films were recorded using an FT-IR Spectrometer. The XRD studies showed that as-deposited films were amorphous and the formation of the alfa-cristobalite phase of the silica film was investigated at annealing temperature close to 1,100 °C. Optical properties of the transmittance spectra in the s and p-polarization modes were collected. Refractive indices and extinction coefficients were determined with respect to the NH₃/TEOS ratios in the compositions of the films. Optical cut-off wavelength values were investigated from the extrapolation of the absorbance spectra which was estimated from the UV–vis spectroscopy measurements. A red shift in the absorption threshold indicated that the size of silica nanoparticles was increased by an increase in the NH₃/TEOS volume ratio from 1:64 to 1:8.