Flame retardant properties of plasma pre-treated/diamond-like carbon (DLC) coated cotton fabrics

Textiles with superior anti-flammability properties combined with minimal environmental impact are extremely necessary to reduce fire-related issues. In this regard, diamond-like carbon (DLC) coatings on cotton fabrics may represent promising candidates as potential flame-retardant (FR) materials. Herein, superhydrophobic and fire-resistant cotton fabrics were fabricated through a two-step plasma strategy by alternately exposing substrates to H₂ and O₂ plasma pre-treatments and subsequent DLC deposition. Fourier transform-infrared spectroscopy analysis has revealed that different plasma pre-treatments can impose surface modifications on the chemical structure of cotton, especially in carboxylic and hydroxyl groups, leading to a radical alteration of surface roughness and of the crystalline cellulosic external structure. These changes deeply influenced the growth of DLC thin films and the surface properties of cotton fabric because of the combination of a hierarchical structure and surface chemistry as verified using field emission gun-scanning electron microscopy and water contact angle measurements. The effects of both specific gases used in the pre-treatment step and duration of pre-treatment were analysed and compared using thermogravimetric analyses. The H₂-pre-treated DLC cottons exhibited good potential as an FR material, showing improved thermal stability in respect to untreated cotton, as evidenced by increased ignition times. Moreover, vertical burning tests have demonstrated that DLC-cotton systems exhibit enhanced flammability resistance.     

Functionalization of cotton fabrics with rutile TiO<Subscript>2</Subscript> nanoparticles: Applications for superhydrophobic,UV-shielding and self-cleaning properties

The superhydrophobic cotton fabrics were prepared by combining the coating of titanium dioxide (TiO₂) with the subsequent dodecafluoroheptyl-propyl-trimethoxysilane (DFTMS) modification. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) measurements revealed that the nanosized TiO₂ sphere consisted of granular rutile. The TiO₂ layer coated on the cotton altered both the surface roughness for enhancing the hydrophobicity and UV-shielding property. The cotton fabric samples showed excellent water repellency with a water contact angle as high as 162°. The UV-shielding was characterized by UV-vis spectrophotometry, and the results indicated that the fabrics could dramatically reduce the UV radiation. The photocatalytic progress showed that organic stains were successfully degraded by exposure of the stained fabric to UV radiation. Such multifunctional cotton fabrics may have potentials for commercial applications.     

Durable,water-cleanable,superhydrophilic coatings for oil/water separation under harsh conditions

A simple, economical, and efficient method for fabricating stable hydrophilic/underwater superoleophobic coating under harsh conditions remains a significant challenge. Here, by the hydrolysis of 3-(Methacryloyloxy) propyltrimethoxysilane (TMSPMA) on cotton fabric and the free radical polymerization of [2-(Methacryloyloxy) ethyl] dimethyl-(3-sulfonic acid propyl) ammonium hydroxide (SBMA) and TMSPMA, a superhydrophilic coating was fabricated. The coating can withstand harsh environments, such as strong acid and alkali. In addition, the coated cotton fabrics show an effective separation of surfactant-stabilized oil-in-water emulsions with extreme flux as high as 1500 Lm^?2 h^?1 only under gravity. Importantly, the oil-contaminated coated cotton fabrics can be cleaned only by water washing. The outstanding properties of the coating including durability, recyclability and resistance to harsh environment, highlight its practical application in emulsion separation and oily wastewater purification.     

Creation of low hysteresis superhydrophobic paper by deposition of hydrophilic diamond-like carbon films

The creation of low hysteresis superhydrophobic paper is reported using a combination of oxygen plasma etching and plasma deposition of an 80 nm non-fluorinated, hydrophilic diamond-like carbon (DLC) coating. The DLC has an equilibrium (flat surface) contact angle (θ _e ) of 68.2° ± 1.5°, which is well below the 90° contact angle that is typically believed to be a prerequisite for superhydrophobicity. Coating of paper substrates with the DLC film yields an advancing contact angle of 124.3° ± 4.1°, but the surface remains highly adhesive, with a receding contact angle <10°. After 60 min of plasma etching and DLC coating, a low hysteresis, superhydrophobic surface is formed with an advancing contact angle of 162.0° ± 6.3° and hysteresis of 8.7° ± 1.9°. To understand the increase in contact angle and decrease in hysteresis, atomic force microscopy and optical profilometry studies were performed. The data demonstrates that while little additional nanoscale roughness is imparted beyond the first 5 min of etching, the roughness at the microscale continually increases. The hierarchical structure provides the appropriate roughness to create low hysteresis superhydrophobic paper from a hydrophilic coating.     

Functionalization of cotton fabrics with corona/air RF plasma and colloidal TiO2 nanoparticles

This study discusses the possibility of using a corona discharge at atmospheric pressure and air RF plasma at low pressure for the cotton fibre activation prior to deposition of colloidal TiO₂ nanoparticles in order to enhance antibacterial, UV protective and self-cleaning properties. X-ray photoelectron spectroscopy (XPS) analysis confirmed the presence of TiO₂ nanoparticles on the surface of cotton fibres. XPS elemental mapping indicated that TiO₂ nanoparticles were more evenly distributed across the surface of untreated and corona pre-treated cotton fabrics in comparison with RF plasma pre-treated fabric. Atomic absorption spectroscopy measurements revealed that the equivalent total content of TiO₂ in the cotton fabrics pre-treated by corona and RF plasma was 31% higher than in the fabric that did not undergo any treatment prior to loading of TiO₂ nanoparticles. In order to achieve maximum bacteria (Gram-negative bacteria Escherichia coli) reduction, untreated cotton fabric had to be loaded with colloidal TiO₂ nanoparticles twice, but only once following corona or RF plasma pre-treatment. Deposition of TiO₂ nanoparticles onto cotton fabrics provided maximum UV protective rating of 50+. Extraordinary photocatalytic activity of TiO₂ nanoparticles deposited onto cotton fabrics was proved by self-cleaning of blueberry juice stains and photodegradation of methylene blue in aqueous solution under UV illumination.     

Using graphene/TiO2 nanocomposite as a new route for preparation of electroconductive,self-cleaning,antibacterial and antifungal cotton fabric without toxicity

A novel and efficient process is reported for fabrication of electroconductive, self-cleaning, antibacterial and antifungal cellulose textiles using a graphene/titanium dioxide nanocomposite. Cotton fabric was loaded with graphene oxide using a simple dipping coating method. The graphene oxide-coated cotton fabrics were then immersed in TiCl₃ aqueous solution as both a reducing agent and a precursor to yield a fabric coated with graphene/titanium dioxide nanocomposite. The crystal phase, morphology, microstructure and other physicochemical properties of the as-prepared samples were characterized by X-ray diffraction, field emission scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, Raman spectroscopy and UV-Vis reflectance spectroscopy. Electrical resistance, self-cleaning performance, antimicrobial activity and cytotoxicity of treated fabrics were also assessed. The electrical conductivity of the graphene/titanium dioxide nanocomposite-coated fabrics was improved significantly by the presence of graphene on the surface of cotton fabrics. The self-cleaning efficiency of the treated fabrics was tested by degradation of methylene blue in aqueous solution under UV and sunlight irradiations. The results indicated that the decomposition rates of methylene blue were improved by the addition of graphene to the TiO₂ treatment on fabrics. Moreover, the graphene/titanium dioxide nanocomposite-coated cotton samples had negligible toxicity and possessed excellent antimicrobial activity.     

Influence of polar groups on the wetting properties of vertically aligned multiwalled carbon nanotube surfaces

In this work, we have studied superhydrophilic and superhydrophobic transitions on the vertically aligned multiwalled carbon nanotube (VACNT) surfaces. As-grown, the VACNT surfaces were superhydrophobic. Pure oxygen plasma etching modified the VACNT surfaces to generate superhydrophilic behavior. Irradiating the superhydrophilic VACNT surfaces with a CO₂ laser (up to 50?kW?cm^?2) restored the superhydrophobicity to a level that depended on the laser intensity. Contact angle and surface energy measurements by the sessile drop method were used to examine the VACNT surface wetting. X-ray photoelectron spectroscopy (XPS) showed heavy grafting of the oxygen groups onto the VACNT surfaces after oxygen plasma etching and their gradual removal, which also depended on the CO₂ laser intensity. These results show the great influence of polar groups on the wetting behavior, with a strong correlation between the polar part of the surface energy and the oxygen content on the VACNT surfaces. In addition, the CO₂ laser treatment created an interesting cage-like structure that may be responsible for the permanent superhydrophobic behavior observed on these samples.     

The Effect of Combined Atmospheric Plasma/UV Treatments on Improving the Durability of Flame Retardants Applied to Cotton

Application of a combined atmospheric plasma/UV laser to cotton fabrics impregnated with selected non-durable flame retardants (FRs) has shown evidence of covalent grafting of the latter species on to cotton fibre surfaces. As a result, an increase in their durability to water-soaking for 30 min at 40 °C has been recorded. Based on previous research plasma gases comprising Ar^80%/CO₂^20% or N₂^80%/O₂^20% were used to pre-expose cotton fabric prior to or after FR impregnation to promote the formation of radical species and increased –COOH groups on surface cellulosic chains, which would encourage formation of FR-cellulose bonds. Analysis by scanning electron microscopy (SEM/EDX), X-ray photoelectron spectroscopy (XPS) and thermal analysis (TGA) suggested that organophosphorus- and nitrogen- containing flame retarding species in the presence of the silicon-containing molecules such as 3-aminopropyltriethoxy silane (APTS) resulted in formation of FR-S-O-cellulose links, which gave rise to post-water-soaking FR retentions > 10%. Similarly, the organophosphorus FR, diethyl N, N bis (2-hydroxyethyl) aminomethylphosphonate (DBAP), after plasma/UV exposure produced similar percentage retention values possibly via (PO).O.cellulose bond formation, While none of the plasmas/UV-treated, FR-impregnated fabrics showed self-extinction behaviour, although burning rates reduced and significant char formation was evident, it has been shown that FR durability may be increased using plasma/UV treatments.     

Organic–inorganic hybrid silica film coated for improving resistance to capsicum oil on natural substances through sol–gel route

This study concerns the organic–inorganic hybrid coating of silica sol based on dyed cotton, silk and wool fabrics in order to increase the repellence to capsicum oil via adding methyltriethoxysilane, octyltriethoxysilane, hexadec-ltrimethoxysilane or tridecafluorooctyltriethoxysilane (FAS) in the inorganic silica sol. The dyed cotton fabric treated with hybrid silica sol doped with FAS (F-silica sol, FAS 4 %) presents oil-repellent capability, and the contact angles of capsicum oil on the treated cotton, silk and wool fabrics are 98.5°, 111.59° and 122.15°, respectively. A high FAS concentration (20 %) can improve the oil-repellent ability to 5 grades comparing to the untreated fabrics. The color strengths (K/S) of the coated fabrics change slightly, while the maximum absorption wavelengths of the coated fabrics are the same as the untreated fabrics. Although the drape coefficient of cotton fabric is increased to 54 % from 39 % after coated with F-silica sol, the effect is not significant. Compared to the weight gain rate of untreated cotton, silk and wool samples (1.89, 1.23 and 2.38 %), the weight gain rate of the cotton, silk and wool samples coated with F-silica sol are 6.99, 4.76 and 7.69 %, respectively. The calculated sol–gel weight gains (5.10, 3.53 and 5.31 %) of coated fabrics indicate that the silica coating is subsistent on the fiber surfaces.     

Corrosion and wear resistance properties of multilayered diamond‐like carbon nanocomposite coating

Multilayered diamond‐like carbon (DLC) nanocomposite coating has been deposited on silicon and stainless steel substrates by combination of cathodic arc evaporation and magnetron sputtering. In order to make DLC coating adhered to metal substrate, a chromium interlayer has been deposited with constant bias voltage of −150 V applied to the substrate. Dense multilayered coating consists of metallic or nonmetallic and tetrahedral carbon (ta‐C) layers with total thickness of 1.44 μm. The coating has been studied for composition, morphology, surface nature, nanohardness, corrosion resistance, and tribological properties. The composition of the coating has been estimated by energy‐dispersive spectroscopy. Field‐emission scanning electron microscopy and atomic force microscopy have been used to study the surface morphology and topography. I_D/I_G ratio of ta‐C:N layer obtained from Raman spectroscopy is 1.2, indicating the disorder in the layer. X‐ray photoelectron spectroscopy studies of individual ta‐C:N, CrN, and Cr‐doped DLC layers confirm the presence of sp²C, sp³C, CrN, Cr₂N, and carbidic carbon, and sp²C, sp³C, and Cr carbide. Nanohardness studies show the maximum penetration depth of 70 to 85 nm. Average nanohardness of the multilayered DLC coating is found to be 35 ± 2.8 GPa, and Young's modulus is 270 GPa. The coating demonstrates superior corrosion resistance with better passivation behavior in 3.5% NaCl solution, and corrosion potential is observed to move towards nobler (more positive) values. A low coefficient of friction (0.11) at different loads is observed from reciprocating wear studies. Wear volume is lower at all loads on the multilayered DLC nanocomposite coating compared to the substrate.     

Assembly of Graphene Nanosheets and SiO2 Nanoparticles Towards Transparent,Antireflective, Conductive,and Superhydrophilic Multifunctional Hybrid Films

A new approach for the fabrication of transparent, antireflective, conductive and superhydrophilic multifunctional hybrid films through the layer‐by‐layer (LbL) assembly of reduced graphene oxide (RGO) nanosheets and SiO₂ nanoparticles is reported. The RGO nanosheets, SiO₂ nanoparticles and films were characterized by means of transmission electron microscopy, UV/Vis absorption spectrophotometry, Raman spectroscopy, atomic force microscopy, contact angle/interface system, and a four‐point probe. It was found that the graphene/SiO₂ hybrid films exhibited a significant increase in transmittance as compared with RGO films. The optical, electronic and wetting properties of hybrid films could be manipulated by rational design of the film structure and variation of the cycle number of the LbL assembly. The obtained transparent, conductive, and superhydrophilic graphene/SiO₂ hybrid films showed excellent antireflective, antistatic, and antifogging behaviors. The remarkable performance could be attributed to the combination of electrical conductivity of RGO nanosheets and superhydrophilic antireflective surface derived from SiO₂ nanoparticles.     

Effect of Nano TiO2 on Self-cleaning Property of Cross-linking Cotton Fabric with Succinic Acid Under UV Irradiation

Optimization of curing cotton textiles through self-cleaning property constructs the main goal of the present study. Cotton fabrics with 0.1, 0.3, 0.5, 1 and 1.5 on weight of bath percent were cured by nano titanium dioxide (P25 Degussa) with cross-link and non cross-link methods. In this study, succinic acid was used as a cross-link agent to attach TiO₂ to the cotton. The amount of loaded titania particles to cotton fabrics and the thermal behavior of cured samples were studied by the burning method and thermogravimetric analysis, respectively. Self-cleaning degree of cured samples, stained with natural and synthesized dyes under irradiation of 20 and 400 W UV lamps was investigated by a reflectance spectrophotometer. The structure and morphology of treated cotton fabrics were investigated using scanning electron microscopy and crystallinity of titania coatings by X-ray diffraction spectroscopy. The tearing strengths of titania-coated cotton fabrics before and after light irradiation were measured. Results showed that the stability of nano TiO₂ coating and self-cleaning degree of treated samples with cross-link method were much higher than those of non cross-link method, and cotton cellulosic chains were not decomposed by the photocatalytic activity of titania.     

A simple method for determining the total amount of physically and chemically bound water of different cements

A novel environmentally friendly flame-retardant compound, diethyl 3-(triethoxysilanepropyl) phosphoramidate (DTP) was synthesized via a simple one-step procedure with good yield and characterized by FT-IR and ¹H-NMR, ³¹P-NMR and ²⁹Si-NMR. The synthesized compound was coated onto cotton fabrics with different levels of add-ons (5–17 mass%) using the traditional pad-dry-cure method. SEM and XPS were conducted to characterize the surfaces of the coated cotton fabrics. The XPS results showed that DTP was attached to cotton through covalent bond. Cone calorimeter test showed that the cotton fabric treated with DTP became less flammable due to the lower HRR, THR and CO₂/CO ratio. The modified cotton fabrics exhibited efficient flame retardancy, which was evidenced by limiting oxygen index (LOI) and vertical flammability test. Cotton fabrics treated with DTP in 5–17 mass% add-ons had high LOI values of 23–32%. Thermogravimetric analysis results show that the usage of DTP promotes degradation of the cotton fabrics and catalyzes its char formation.     

Surface hydrophobization of cotton via laccase-mediated polydopamine deposition and dodecyl gallate grafting

Natural fibers containing components with phenolic hydroxyl groups, such as jute, wool, and silk, can be directly modified by laccase-catalyzed grafting. However, cellulosic fibers like cotton cannot be functionalized in this manner. In this work, we developed a facile two-step method to graft polymers on cotton fabric via laccase catalysis. First, polydopamine (PDA) coating was deposited on the surface of the cotton fabrics via catalysis of laccase/2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) system. Then, the newly formed PDA coating acted as the secondary reaction platform for subsequent laccase-mediated grafting of hydrophobic monomer dodecyl gallate (DG). The oxidation of dopamine (DA) catalyzed with the laccase/TEMPO system was investigated using UV–visible (UV–vis) spectroscopy. The scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) results verified that the PDA was coated on the surface of cotton fibers. Fourier transform infrared (FTIR) spectra indicated that the PDA-coated cotton was successfully grafted with DG (DG-PDA-cotton). According to the weighting method, the grafting percentage was about 1.06%. The hydrophobicity of the DG-PDA-cotton fabrics was greatly improved with a contact angle of 133°. Also, the grafted cotton fabrics show repellency of water-soluble stains like coffee, milk, and tea. This study provides a new strategy for surface modification of cotton by laccase-mediated grafting, which offers the references for the green fabrication of cotton fabrics with improved functionalization.     

Surface and bulk cotton fibre modifications: plasma and cationization. Influence on dyeing with reactive dye

The surface of cotton fabrics was functionalized through corona plasma treatments and/or by cationising the whole of the fibre with an epihalohydrin. The effects of both treatments, individually and in combination are analyzed through wettability studies, by X-ray photoelectron spectroscopy (XPS), Scanning electron microscopy (SEM), and also by dyeing studies with an hetero bis functional reactive dye. Plasma improved wetting properties, exhaustion of the dyebaths and K/S_corr of the fabrics through surface functionalisation. Cationising of the cotton highly increased the exhaustion of the dyebaths and produced a dramatic improvement in K/S_corr. Plasma treatment previous to cationising increased the impregnation of the fabrics, but the effects of both treatments on dyeing parameters are additive only in column water rise and generally the effects obtained by cationising with the epihalohydrin prevail. The differences between both treatments are discussed in terms of surface functionalisation of the cotton fibres.     

Durable antimicrobial cotton fabrics containing stable quaternarized N-halamine groups

A novel N-halamine precursor with tertiary amino group (5,5-dimethylhydantoinyl-3-ylethyl)-dimethylamine (DEADH), was synthesized and then covalently bonded onto cotton fabrics modified by 3-chloropropyltrimethoxysilane to form quaternarized N-halamine precursor grafted cotton fabrics which could be transferred to N-halamine structure upon exposure to dilute sodium hypochlorite solution. The grafted cotton fabrics were characterized by FT-IR, X-ray photoelectron spectroscopy, and field emission scanning electron microscope. The antimicrobial test showed that the cotton fabrics grafted with the quaternarized N-halamine were capable of 7-log inactivation of Staphylococcus aureus and Escherichia coli O157:H7 within 1 min of contact time. Very interestingly, it was found that the grafting process and following chlorination had almost no adverse effect on the tensile strength of cotton fabrics. Furthermore, the antimicrobial cotton fabrics exhibited good washing durability and stability.     

Carbon‐ion implantation improves the tribological properties of Co?Cr?Mo alloy against ultra‐high molecular weight polyethylene

Amorphous diamond‐like carbon (DLC) has drawn a great deal of attention for its superior wear properties against ultra‐high molecular weight polyethylene (UHMWPE). Its rate of wear, however, is not necessarily maintained within a specific range. The aim of this study was to evaluate the mechanical features and tribological properties of three types of surfaces: (i) uncoated, (ii) carbon‐ion implantation (CII)‐treated, and (iii) DLC‐film‐coated substrate. The surface alterations were carried out on cobalt–chrome (Co? Cr? Mo) alloy by the plasma‐source ion implantation (PSII) method. The wear properties and friction coefficient were estimated by a pin‐on‐plate wear‐tester. We found, as a result, that the implanted carbon penetrated the substrates in which good adhesion was expected. Though the surface modifications by CII and DLC hardened the surfaces, the surface with DLC was also roughened (R_a = 39 nm). In contrast, the surface modified by CII had a very smooth surface (R_a = 15 nm) and low friction coefficient (ranging from 0.15 to 0.20), resulting in a low rate of wear. Our findings suggest that CII on the Co? Cr? Mo alloy/UHMWPE pair offers potential benefits as a hard coating for artificial total‐joint arthroplasty. Copyright © 2008 John Wiley & Sons, Ltd.     

Hexamethyldisiloxane‐modified ZnO‐SiO2‐coated superhydrophobic textiles for antibacterial application

A superhydrophobic cotton textile with high antibacterial properties has been fabricated. The cotton textile was coated through the in situ growth of ZnO‐SiO₂ nanoparticles in presence of chitosan as the template agent via a hydrothermal process at 95 °C. This process was followed by the coating of additional layers of hexadecyltrimethoxysilane (HDTMS). The obtained cotton textile showed antibacterial property against Staphylococcus epidermis and Escherichia coli with inhibition zones up to 18.26 and 8.48 mm, respectively. Scanning electron microscopy (SEM) revealed that the coating had a rough surface, which was attributed to the distribution of ZnO‐SiO₂ nanorods of hexagonal shape. This rough surface creates a superhydrophobic layer that repels the bacteria, as proven by the large water contact angle of approximately 150°. Nevertheless, the HDTMS layers prolong the durability of hydrophobicity for up to 3 h.     

Synthesis of fluorinated hyperbranched polymers capable as highly hydrophobic and oleophobic coating materials

A series of coating materials were prepared from two classes of hyperbranched polymers containing short fluorocarbon chains (HPEFs/HPUFs). The obtained hyperbranched polymers were characterized by FT-IR, ¹H NMR, ¹³C NMR, ¹⁹F NMR, GPC and TG analyses. HPEFs/HPUFs exhibited very low surface free energies (13.67-24.49 mJ/m²) which almost are independent of their internal backbone but dependent on the terminal fluorocarbon chains. Highly hydrophobic and/or oleophobic surfaces of cotton woven fabric can be achieved from these polymers by solution-immersion coating method. The static and dynamic wettabilities of the HPEFs/HPUFs treated fabrics have been investigated. The static contact angles reached to 146°, 122° and 102° for water, hexadecane and decane, respectively. The lowest contact angle hysteresis reached to 5.9°.     

Improved UV stability of antibacterial coatings with N-halamine/TiO2

The outstanding advantages of N-halamine materials over other antimicrobial materials are their durable and rechargeable antimicrobial properties, as well as their efficacies in inactivating a broad spectrum of pathogens. Theoretically, the oxidative chlorine of antimicrobial cotton coated with N-halamine hydantoin diol can be restored upon loss of its biocidal efficacy after exposure to ultraviolet light. In this work nano-titania particles were added into the coating solutions containing N-halamine diol and 1,2,3,4-butanetetracarboxylic acid (BTCA), and the coatings were applied to produce antimicrobial cellulose with improved UV stability. The treated cotton fabrics were characterized by FT-IR, SEM, XRD, and XPS. The effects of the coatings on tensile strength and wrinkle recovery angle were investigated. Biocidal efficacies of fabrics coated with hydantoin diol and diol/TiO₂ against Staphylococcus aureus (ATCC 6538) and Escherichia coli O157:H7 (ATCC 43895) were determined using a modified AATCC 100-1999 method and showed excellent antimicrobial properties against these two bacterial species within a brief contact times. It was found that the addition of Nano-TiO₂ in the antimicrobial coatings, especially rutile titanium dioxide, could improve the UV light stability of the chlorinated fabrics coated with hydantoin diol significantly. The UV light stability of N-halamine coatings were enhanced with increasing amounts of rutile TiO₂.