Structure and properties of polyamide‐6/vermiculite nanocomposites prepared by direct melt compounding

Polyamide‐6 (PA6)/vermiculite nanocomposites were fabricated through the direct melt compounding of maleic anhydride‐modified vermiculite (MAV) with PA6 in a twin‐screw extruder followed by injection molding. The structure and morphology of the nanocomposites were determined by X‐ray diffraction and scanning and transmission electron microscopy techniques. The results revealed the formation of intercalated and exfoliated vermiculite platelets in the PA6 matrix. Tensile measurement showed that the tensile modulus and strength of the nanocomposites tended to increase with increasing vermiculite content. The thermal properties of the nanocomposites were determined by dynamic mechanical analysis, differential scanning calorimetry, and thermogravimetry measurements. The storage modulus of the PA6–MAV nanocomposites increased to almost twice that of the neat PA6. The thermal stability of the nanocomposites increased dramatically, and this was associated with the addition of vermiculite. The effect of the addition of maleic anhydride on the formation of the PA6–vermiculite nanocomposites was examined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2860–2870, 2002     

Thermal properties of single walled carbon nanotubes composites of polyamide 6/poly(methyl methacrylate) blend system

The nanocomposites of polyamide 6 (PA6)/poly(methyl methacrylate) (PMMA)/non-functionalized and functionalized [carboxylic acid (COOH) and hydroxyl (OH)] single wall carbon nanotubes (SWCNTs) were prepared in mass ratios of 79.5/19.5/1, 49.5/49.5/1, and 19.5/79.5/1 by melt–mixing method at 230 °C. The PA6/PMMA blends with mass ratios of 80/20, 50/50, and 20/80 served as references. The Fourier transform infrared analyses of nanocomposites showed the formation of hydrogen bond interactions among PA6, PMMA, and OH and COOH functional groups of SWCNTs. The nanocomposites and blends had higher thermal stability with respect to the PMMA. The differential scanning calorimeter (DSC) curves showed that the nanocomposites and blends exhibited two T _g values at around 51 and 126 °C for PA6 and PMMA, respectively. About 20 °C early crystallization was observed in nanocomposites compared to the blends. The dynamic mechanical analysis (DMA) results suggested that among all the compositions of blends and nanocomposites, storage modulus (E′) was higher for PMMA-rich blends and nanocomposites. At 25 °C, the E′ values were higher for blends and nanocomposites compared to the neat PA6. The tan δ curves indicated that the more heterogeneity of the hybrid nature resulted in PA6/PMMA/SWCNTs-OH or SWCNTs-COOH with 79.5/19.5/1 mass ratio nanocomposites compared to the PA6/PMMA with 80/20 mass ratio blend. The higher T _g values of PA6 and PMMA were observed in DMA studies compared to the DSC studies for PA6 and PMMA as neat and in blends and nanocomposites. The significant improvements in crystallization of nanocomposites were considered resulting from achieving better compatibility among the polymer components and carbon nanotubes.     

An investigation into sintering of PA6 nanocomposite powders for rotational molding

The objective of this work is to study the sintering behavior of polyamide 6 (PA6) powders and PA6 nanocomposites by means of thermomechanical (TMA) and dimensionless analysis in view of its technological application in rotational molding. TMA analysis was used to monitor the bulk density evolution of PA6 powders and PA6 nanocomposites when heated above the melting temperature. Experimental TMA results indicate that the sintering of PA6 and PA6 nanocomposites occurs in two different steps, namely powder coalescence and void removal. Furthermore, TMA analysis showed that relevant degradation phenomena occur during the sintering of PA6 and PA6 nanocomposites, leading to gas formation in the molten polymer. The suitability of these materials in rotational molding was then assessed by defining a processing window, as the temperature difference between the endset sintering and the onset degradation. The heating rate dependence of the processing window was explained by means of dimensionless analysis, showing that powder coalescence is influenced by the viscosity evolution of the matrix, whereas void removal is influenced by the gas diffusivity inside the molten matrix. Therefore, the diffusion activation energy correlates the endset sintering temperature to the heating rate. On the other hand, the onset degradation temperature depends on the heating rate, due to the characteristic activation energy of the degradation process. Accordingly, the width of the processing window mainly depends on the values of the activation energies for diffusivity and degradation. The width of the processing window for neat PA6 was found to be too narrow to candidate this polymer for rotational molding. The addition of nanofiller causes a narrowing of the processing window, whereas the PA6 matrix modified with a thermal stabilizer showed a sufficiently broad processing window, compatible for use in rotational molding.     

Nanocomposites of natural rubber and polyaniline-modified cellulose nanofibrils

Cellulose nanofibrils (CNF) were isolated from cotton microfibrils (CM) by acid hydrolysis and coated with polyaniline (PANI) by in situ polymerization of aniline onto CNF in the presence of hydrochloride acid and ammonium peroxydisulfate to produce CNF/PANI. Nanocomposites of natural rubber (NR) reinforced with CNF and CNF/PANI were obtained by casting/evaporation method. TG analyses showed that coating CNF with PANI resulted in a material with better thermal stability since PANI acted as a protective barrier against cellulose degradation. Nanocomposites and natural rubber showed the same thermal profiles to 200 °C, partly due to the relatively lower amount of CNF/PANI added as compared to conventional composites. On the other hand, mechanical properties of natural rubber were significantly improved with nanofibrils incorporation, i.e., Young’s modulus and tensile strength were higher for NR/CNF than NR/CNF/PANI nanocomposites. The electrical conductivity of natural rubber increased five orders of magnitude for NR with the addition of 10 mass% CNF/PANI. A partial PANI dedoping might be responsible for the low electrical conductivity of the nanocomposites.     

Phosphorus‐containing polyamide Mg(OH)2 nanocomposite coating on surface of poly(vinyl chloride) thin film: Study on thermal stability,flammability, and mechanical properties

Surface of poly(vinyl chloride) (PVC) thin films was coated using DOPO‐based polyamide (DBPA) coating and DBPA/Mg(OH)₂ nanocomposites (DBPN) coating by dip‐coating process. For this purpose, a new DOPO‐based dicarboxylic acid (DBDA) was synthesized and used for preparation of DBPA and organically surface modification of Mg(OH)₂ nanoparticles. The effects of DBPA and DBPN coatings on the morphology, thermal stability, combustion, and mechanical properties of PVC were investigated. The uniform dispersion of Mg(OH)₂ nanoparticles (nano‐MDH) and organically coating manner on the surface of the PVC films were confirmed by ATR‐IR spectroscopy, X‐ray diffraction (XRD), field emission scanning electron microscopy (FE‐SEM), energy dispersive X‐ray, and elemental mapping. From thermal gravimetry analysis (TGA) results, the 10 mass% loss temperature (T₁₀) increased from 268°C to 272°C in PVC coated with DBPA‐containing 10 mass% of modified Mg(OH)₂ (MMH). Also the char residue, first and second mass loss temperatures of all PVC coated were increased compared with the neat PVC film. According to microscale combustion calorimetry (MCC) results, the peak of heat release rate (pHHR) and total heat release (THR) were decreased from 128 ± 2 to 69 W/g and 12 ± 1 to 4 ± 2 KJ/g for PVC film coated with DBPA‐containing 10 mass% of MMH, compared with the neat PVC. From tensile test results, tensile strength was increased from 31.78 ± 0.8 to 39.64 ± 0.9 MPa for PVC coated with polyamide‐containing 5 mass% of MMH compared with the neat PVC.     

Preparation and Characterization of Copper Nanowire/Polyamide 6 Nanocomposites and Its Properties

Copper nanowire/polyamide 6 (denoted as nano-Cu/PA6) nanocomposites were readily prepared via in situ polymerization in reducing atmosphere. The microstructure, phase composition, and chemical state of typical elements of as-prepared nano-Cu/PA6 nanocomposites were analyzed by transmission electron microscopy, and X-ray diffraction, while their thermal stability and crystallization behaviors were evaluated by thermogravimetric analysis and differential scanning calorimetry. Moreover, the mechanical strength of as-prepared nano-Cu/PA6 nanocomposites was determined with a universal testing machine, and their friction and wear behaviors were evaluated with an MRH-3 high speed block-on-ring test rig. Findings indicate that copper nanowire is coated by surrounding molecular chains of PA6 and well disperses in the polymeric matrix. Besides, copper nanowire consists of metallic copper, which indicates that copper nanowire coated by PA6 matrix has good chemical stability and is not oxidized during the preparation of the title nanocomposites under high-temperature reactions. Furthermore, copper nanowire filler is able to remarkably improve the mechanical strength and wear resistance of polyamide 6. Particularly, nano-Cu/PA6 composite containing 0.5% (mass fraction) copper nanowire possesses the maximum tensile strength (its tensile strength is higher than that of pure PA6 by 77.41%); and its friction coefficient and wear scar diameter are also much smaller than those of PA6.     

Thermogravimetric studies on Polyamide-6,6 modified by electron beam irradiation and by nanofillers

This paper reports the results of thermogravimetric studies on: (a) Polyamide-6,6 (abbreviated henceforth as PA66) specimens which were modified by electron beam radiation in air, (b) organic-inorganic hybrid nanocomposite films of PA66/silica prepared by the sol-gel technique and (c) unmodified multi-walled carbon nanotube (abbreviated henceforth as MWCNT) reinforced PA66 films. The activation energies were determined using the Kissinger and the Flynn-Wall-Ozawa methods, which do not require knowledge of the reaction mechanism. The results showed that PA66 specimens which received an irradiation dose of 200 kGy in air had a higher thermal stability than both the neat PA66 and PA66 specimens which received a radiation dose of 500 kGy in air. The PA66/silica hybrid nanocomposites up to a silica loading of 1.5 wt% also showed higher thermal stability over neat PA66 films. At MWCNT loadings of 0.5-1.0 wt% the composite films exhibited higher activation energies than the neat PA66 film but at higher MWCNT loading the activation energy was lower than that obtained for the neat PA66 film.     

Thermal Stability and Flammability of Polypropylene-Silsesquioxane Nanocomposites

This article presents a study of the thermal stability of polypropylene-based nanocomposites filled with tetrasilanolphenyl silsesquioxane (phPOSS). Nanofillers were introduced into a polypropylene matrix in three different amounts: 2, 5, and 10 wt.%. Investigations were carried out by means of thermogravimetric analyses conducted in inert and oxidizing atmospheres, Fourier transform-infrared spectroscopy, scanning electron microscopy, and flammability UL-94 test. The addition of phPOSS into the polymeric matrix increased thermal stability in comparison to neat iPP and introduced significant changes in the flammability of iPP/phPOSS nanocomposites.     

Structure and properties of the nanocomposite films of chitosan reinforced with cellulose whiskers

Bio‐based nanocomposite films were successfully developed using cellulose whiskers as the reinforcing phase and chitosan as the matrix. Cellulose whiskers, with the lengths of 400 ± 92 nm and diameters of 24 ± 7.5 nm on average, were prepared by hydrolyzing cotton linter with sulfuric acid solution. The effects of whisker content on the structure, morphology and properties of the nanocomposite films were characterized by SEM, XRD, FTIR, UV‐vis spectroscopy, DMA, TG, tensile testing, and swelling experiment. The results indicated that the nanocomposites exhibited good miscibility, and strong interactions occurred between the whiskers and the matrix. With increasing whisker content from 0 to 15–20 wt %, the tensile strength of the composite films in dry and wet states increased from 85 to 120 MPa and 9.9 to 17.3 MPa, respectively. Furthermore, the nanocomposite films displayed excellent thermal stability and water resistance with the incorporation of cellulose whiskers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1069–1077, 2009     

Structure and thermal stability of PMMA/MMT nanocomposites as denture base material

Poly(methyl methacrylate) (PMMA)/montmorillonite (MMT) nanocomposites were prepared by in situ suspension polymerization. MMT was previously organically modified by three different intercalating agents: methacrylatoethyl trimethyl ammonium chloride (DMC), dodecylamine (12CNH), and hexadecyl allyl ammonium chloride (HADC). The structures of the nanocomposites were investigated by X-ray diffraction and transmission electron microscopy, while the interaction between PMMA and MMT was characterized by Fourier transform infrared spectroscopy. The molecular mass of the extracted PMMA was measured by gel permeation chromatography. The thermal stability of PMMA/MMT nanocomposites was evaluated by thermogravimetric and differential scanning calorimetry. The results indicated that PMMA/MMT nanocomposites were successfully prepared and the interaction between PMMA and MMT of PMMA/MMT–HADC nanocomposites was the strongest. The thermal stability of the nanocomposites was improved and found to be optimal for PMMA/MMT–HADC with T ₁₀ increasing to 304 °C, 52 °C higher than that of neat PMMA.     

Influence of SEBS-g-MA on morphology, mechanical, and thermal properties of PA6/PP/organoclay nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organically modified clay (organoclay) toughened with maleated styrene-ethylene-butylene-styrene (SEBS-g-MA) were prepared by melt compounding using co-rotating twin-screw extruder followed by injection molding. X-ray diffraction (XRD) and transmission electron microscope (TEM) were used to characterize the structure of the nanocomposites. The mechanical properties of the nanocomposites were determined by tensile, flexural, and notched Izod impact tests. The single edge notch three point bending test was used to evaluate the fracture toughness of SEBS-g-MA toughened PA6/PP nanocomposites. Thermal properties were studied by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). XRD and TEM results indicated the formation of the exfoliated structure for the PA6/PP/organoclay nanocomposites with and without SEBS-g-MA. With the exception of stiffness and strength, the addition of SEBS-g-MA into the PA6/PP/organoclay nanocomposites increased ductility, impact strength and fracture toughness. The elongation at break and fracture toughness of PA6/PP blends and nanocomposites were increased with increasing the testing speed, whereas tensile strength was decreased. The increase in ductility and fracture toughness at high testing speed could be attributed to the thermal blunting mechanism in front of crack tip. DSC results revealed that the presence of SEBS-g-MA had negligible effect on the melting and crystallization behavior of the PA6/PP/organoclay nanocomposites. TGA results showed that the incorporation of SEBS-g-MA increased the thermal stability of the nanocomposite.     

The effect of hBN on the flame retardancy and thermal stability of P-N flame retardant PA6

A novel thermally conductive Polyamide 6 (PA6) with good fire resistance was prepared by introducing a phosphorous-nitrogen flame retardant (FR) and platelet-shaped hexagonal boron nitride (hBN) into the matrix. With high thermal conductivity and good flame retardancy, the material is suitable for applications in electronic and electrical devices. The limiting oxygen index (LOI) changes for various loadings content of FR. However this formulation still does not show an ideal fire resistance, due to the appearance of melt dripping behavior during the UL 94 test. With the extra introduction of 3 vol% and 5 vol% hBN, the melt dripping behavior during the burning process completely disappeared. The hBN also increased the thermal conductivity. Furthermore PA6 compounded with FR and hBN showed a better thermal stability than neat PA6. The morphology of the char residues was investigated by scanning electron microscopy (SEM). The flaky hBN acted as the framework in the char structure and the rigid hBN could effectively break the bubble-shaped char on the surface of the residues which resulted in the enhancement of the strength and compactness of the char.     

High performance poly (vinyl alcohol)/cellulose nanocrystals nanocomposites manufactured by injection molding

Polyvinyl alcohol (PVA)/cellulose nanocrystals (CNCs) compounds were successfully melt-processed by injection molding. During the processing, water was involved in the system as both the dispersion medium for CNCs and the plasticizer for PVA. Meanwhile, formamide was added to prevent the evaporation of water and to co-plasticize PVA. Thermal gravimetric analysis and differential scanning calorimetry indicated the melt processing window of PVA was expanded by 40 °C. Tensile tests showed that the mechanical properties of injection-molded samples were significantly improved with the addition of CNCs. The tensile strength of the composites increased from 32 to 58 MPa, and modulus increased from 175 to 1,252 MPa when 7 wt% CNCs was added. Moreover, the volume shrinkage of PVA nanocomposites upon drying as well as their water leaching rate could be remarkably reduced in the presence of CNCs.     

Production of highly electro-conductive cellulosic paper via surface coating of carbon nanotube/graphene oxide nanocomposites using nanocrystalline cellulose as a binder

Electro-conductive cellulosic paper has attracted great attention as a promising alternative material in the emerging field of flexible and portable electronic devices. However, the environmentally friendly fabrication of electro-conductive cellulosic paper still remains challenging. Herein, green multi-walled carbon nanotube (MWCNT)/graphene oxide (GO) nanocomposites towards the sustainable development strategy were developed and subsequently used to impart electro-conductivity to cellulosic paper via surface coating process. GO exfoliated from graphite powder was used as a dispersant to improve the dispersion of MWCNTs in water media, and nanocrystalline cellulose (NCC) derived from cotton fibers was employed as a binder for the MWCNT/GO nanocomposites. Effect of NCC amount on the rheological behavior, particle size distribution, sedimentation stability and zeta potential of MWCNT/GO nanocomposites as well as the electro-conductivity and mechanical properties of coated paper was investigated. Results demonstrated that NCC enhanced the dispersion of MWCNT/GO nanocomposites in addition to serving as a binder. Surface coating application of MWCNT/GO nanocomposites was found to impart high electro-conductivity of up to 892 S m^?1 to the cellulosic paper while improving its mechanical properties.     

New poly(ether-imide)/MWCNT nanocomposite

New polyimide (PI) nanocomposites containing two different amounts of MWCNT (PI/MWCNT) were prepared via in situ polymerization technique. Transmission electron microscopy showed that MWCNT was exfoliated in the polymer matrix, resulting in well-dispersed morphologies at 1 and 3 mass% MWCNT contents. The effects of multiwalled carbon nanotubes (MWCNT) on the thermal and flammability properties of new PI derived from 1,3-bis[4,4′-aminophenoxy]propane and biphenyl dianhydride were investigated by thermogravimetric analysis (TG) in nitrogen and air atmosphere, differential scanning calorimetry, and microscale combustion calorimeter (MCC). The PI/MWCNT nanocomposites were electrically conductive with maximum conductivity obtained at 3 mass% MWCNT, which is favorable for many potential applications. TG results showed that the addition of MWCNT resulted in a substantial increase of the thermal stability and char yields of the nanocomposites compared to those of the neat PI. Flame retardancy of the nanocomposites was significantly improved in the presence of MWCNT.     

Variously substituted phenyl hepta cyclopentyl-polyhedral oligomeric silsesquioxane (ph,hcp-POSS)/polystyrene (PS) nanocomposites

A comparative study concerning the thermal stability of polystyrene (PS) and six POSS/PS nanocomposites of general formula R₇R′(SiO_1.5)₈/PS (where R = cyclopentyl and R′ = phenyl, 4-methoxyphenyl, 4-tolyl, 3,5-xilyl, 4-fluorophenyl, and 2,4-difluorophenyl) was carried out in both inert (flowing nitrogen) and oxidative (static air) atmospheres. Nanocomposites were prepared by in situ polymerization of styrene in the presence of 5 % w/w of POSS, but the actual filler concentration in the obtained nanocomposites, determined by ¹H NMR spectroscopy, was in all cases slightly higher than that in the reactant mixtures. FTIR spectra of nanocomposites evidenced the presence of filler-polymer interactions. Inherent viscosity (η _inh) determinations indicated that the average molar mass of polymer in methylated and fluorinated derivatives was lower than neat PS, and were in agreement with calorimetric glass transition temperature (T _g) measurements. Degradations were performed into a thermobalance, in the scanning mode, at 10 °C min^?1, and the temperatures at 5 % mass loss (T _5 %), of various nanocomposites were determined. The effects of various substituents of the POSS phenyl group on the thermal stability of nanocomposites were evaluated. The results were discussed and interpreted.     

Tailoring of multifunctional cellulose fibres with “lotus effect” and flame retardant properties

This research aimed to create multifunctional cellulose fibres with water- and oil-repellent, self-cleaning, and flame retardant properties. A sol mixture of fluoroalkyl-functional siloxane, organophosphonate and methylol melamine resin was applied to cotton fabric by the pad-dry-cure method. Successful coating was verified by atomic force microscopy and Fourier transform infrared spectroscopy. The functional properties of the coated fibres were investigated using the static contact angles of water and n-hexadecane, the water sliding angles, the vertical test of flammability, the limiting oxygen index, and simultaneous thermal analysis. The results reveal that a homogeneous composite inorganic–organic polymer film formed on the cotton fabric surface exhibited the following properties: static contact angle of water of 150° and of n-hexadecane of 128°, water sliding angle of 10°, limiting oxygen index of 34 %, and high thermal stability. These results demonstrate the synergistic activity of the compounds in the coating, which resulted in the creation of a “lotus effect” on the fabric surface as well as excellent flame retardancy and thermal stability.     

Studies on crystal transition of polyamide 11 nanocomposites by variable-temperature X-ray diffraction

Polyamide I1 （PAll） and its nanocomposites with different organoclay loadings were prepared by melt-compounding and subsequent pelletizing. The crystal phase transitions of PAl 1 and its clay nanocomposites were investigated by variable-temperature X-ray diffraction. It was found that the Brill transition of the nanocomposite was 20 K higher than that of the neat PAl 1 for both heating and cooling processes. The PAl 1 d-spacings of the nanocomposites were observed to be smaller than those of the neat PAl 1 for melt crystallization. The constraints imposed by the addition of layered clay, restricting the thermal expansion of the polymer chains, are probably responsible for such a reduction of the d-spacing.     

Preparation and characterization of the bacterial cellulose/polyurethane nanocomposites

New nanocomposites based on bacterial cellulose nanofibers (BCN) and polyurethane (PU) prepolymer were prepared and characterized by SEM, FT-IR, XRD, and TG/DTG analyses. An improvement of the interface reaction between the BCN and the PU prepolymer was obtained by a solvent exchange process. FT-IR results showed the main urethane band at 2,270 cm^?1 to PU prepolymer; however, in nanocomposites new bands appear as disubstituted urea at 1,650 and 1,550 cm^?1. In addition, the observed decrease in the intensity of the hydroxyl band (3,500 cm^?1) suggests an interaction between BCN hydroxyls and NCO-free groups. The nanocomposites presented a non-crystalline character, significant thermal stability (up to 230 °C) and low water absorption when compared to pristine BCN.     

Mechanical,thermal and barrier properties of pectin/cellulose nanocrystal nanocomposite films and their effect on the storability of strawberries (Fragaria ananassa)

In this work, two formulations of pectin/cellulose nanocrystals/glycerol nanocomposites were employed as packaging to extend storage life of strawberries. The effects of incorporating cellulose nanocrystals extracted from bleached Kraft wood pulp on the mechanical, thermal, and barrier properties of pectin‐based nanocomposites were evaluated. Nanocomposite films with different filler levels of cellulose nanocrystals (1, 2, 4 and 8% w/w) were prepared by casting. Compared with the neat film of pectin, improvements in the mechanical properties of the nanocomposites were observed, but these films became fragile. To improve the film flexibility, glycerol was added as a plasticizer and then new variations in the mechanical, thermal, and barrier properties of these nanocomposites were evaluated. The effects of nanocomposite films on storability of strawberries were compared with Poly vinyl chloride packaging films. The Poly vinyl chloride film and the nanocomposites showed similar behavior regarding weight loss by the strawberries, especially in the initial days of storage. The results show that pectin/cellulose nanocrystals/glycerol nanocomposites could be considered as a viable packaging alternative for replaced the Poly vinyl cloride film. Copyright © 2015 John Wiley & Sons, Ltd.