Fast preparation of nanocrystalline cellulose by microwave-assisted hydrolysis

In this work we report on the procedure for fast and controlled preparation of nanocrystalline cellulose (NCC) from commercially available microcrystalline cellulose using microwave-assisted hydrolysis. By varying the sulfuric acid concentration and hydrolysis temperature, an average hydrodynamic diameter of NCC between 126 and 1,310 nm with corresponding yields between 16 and 82 %, respectively, was obtained in a very short reaction time of 10 min. An additional advantage of the described procedure is its high reproducibility and ability to fine-tune the average NCC particle size by adjusting the reaction conditions, i.e., the sulfuric acid concentration and/or reaction temperature.     

A study of the mechanical, thermal and morphological properties of microcrystalline cellulose particles prepared from cotton slivers using different acid concentrations

Microcrystalline cellulose (MCC) particles are mostly prepared by acid hydrolysis of various agro sources. Acid hydrolysis is usually carried out with high concentration (64 wt%) of sulfuric acid. Here, an attempt has been made to optimize lower acid concentrations which can effectively produce MCC particles. In this work, different concentrations of sulfuric acid (20, 30, 35, 40, 47 and 64 wt%) have been used to prepare MCC particles, which have been characterized by XRD, particle size analysis, scanning electron microscopy, transmission electron microscopy, nanoindentation and thermogravimetric analysis. MCC prepared with 35 and 47% sulfuric acid (MCC 35 and MCC 47) had finest particle size and fibrils were produced in the range of 15–25 nm. MCC 20 showed wide particle size distribution, indicating low breakdown of the cellulose chains. The energy absorption behavior and mechanical properties of the MCC pellets were determined by nanoindentation test for the first time. MCC 35 pellets exhibited lowest modulus and hardness.     

A technique for production of nanocrystalline cellulose with a narrow size distribution

Nanocrystalline cellulose (NCC) was prepared by sulfuric acid hydrolysis of microcrystalline cellulose. A differential centrifugation technique was studied to obtain NCC whiskers with a narrow size distribution. It was shown that the volume of NCC in different fractions had an inverse relationship with relative centrifugal force (RCF). The length of NCC whiskers was also fractionized by differential RCF. The aspect ratio of NCC in different fractions had a relatively narrow range. This technique provides an easy way of producing NCC whiskers with a narrow size distribution.     

Effect of alkaline ultrasonic pretreatment on crystalline morphology and enzymatic hydrolysis of cellulose

In this study, ultrasound-assisted alkaline pretreatment is developed to evaluate the morphological and structural changes that occur during pretreatment of cellulose, and its effect on glucose production via enzymatic hydrolysis. The pretreated samples were characterized using scanning electron microscopy, infrared spectroscopy, and X-ray diffraction to understand the change in surface morphology, crystallinity and the fraction of cellulose Iβ and cellulose II. The combined pretreatment led to a great disruption of cellulose particles along with the formation of large pores and partial fibrillation. The effects of ultrasound irradiation time (2, 4 h), NaOH concentration (1–10 wt%), initial particle size (20–180 μm) and initial degree of polymerization (DP) of cellulose on structural changes and glucose yields were evaluated. The alkaline ultrasonic pretreatment resulted in a significant decrease in particle size of cellulose, besides significantly reducing the treatment time and NaOH concentration required to achieve a low crystallinity of cellulose. More than 2.5 times improvement in glucose yield was observed with 10 wt% NaOH and 4 h of sonication, compared to untreated samples. The glucose yields increased with increase in initial particle size of cellulose, while DP had no effect on glucose yields. The glucose yields exhibited an increasing tendency with increase in cellulose II fraction as a result of combined pretreatment.     

纳米微晶纤维素聚合物的研究现状及应用前景

纳米微晶纤维素(NCC)具有广泛的兼容性和独特的物理尺寸效应,通过硫酸化、氧化、阳离子化、接枝和甲硅烷基化等化学改性可获得NCC聚合物,并赋予其独特的光学性质、流变性能和机械性能。NCC及其复合材料可应用于生物医药、航天航空、军事、建筑、造纸等领域。文章综述了NCC聚合物的研究进展及应用前景。     

酸碱处理后纳米微晶纤维素的热行为分析

Nanocrystalline cellulose (NCC) was prepared from microcrystalline cellulose (MCC) by acid hydrolysis. It was observed that the diameter of NCC particles mainly distributed over 30-50nm by transmission electron microscope (TEM) . The crystal form and degree of crystallinity were detected by X-Ray diffraction. The results showed that NCC and MCC have the same crystal form of cellulose I, and that the reactions mainly occurred in the amorphous region of MCC during the acid hydrolysis process. The thermal behavior of NCC in different pH conditions was characterized by differential scanning calorimetry (DSC) . The consequences indicate that the thermal stability of NCC distinctly decreased by contrast with the thermal stability of MCC, and that the thermal stability of NCCs in alkali conditions was higher than that of NCCs in acid conditions. The specific surface area distinctly increased with sharp decreasing of the particle size of NCC. This induced the end carbons and active groups of surface of NCC to increase sharply, therefore caused the thermal stability of NCC to distinctly abate. That NCC has very strong adsorption affinity is the cause of the obvious difference of thermal behavior of NCC in different pH. In acid conditions the surface of NCC adsorbed a great lot of H^ , which induced the cellulose chains of surface of NCC to decompose at low temperature catalyzed by H^ . When adding sodium hydroxide solution, on one hand the H^ of surface of NCC was neutralized; on the other hand, the cellulose chains of low molecular weight were dissolved in sodium hydroxide solution and the defects of surface of NCC rearranged and stable structure formed. These factors improved the thermal stability of NCC in alkali conditions.     

Preparation of cellulose I nanowhiskers with a mildly acidic aqueous ionic liquid: reaction efficiency and whiskers attributes

Cellulose I nanowhiskers were prepared in relatively high yield (48 ± 2 %) by single-stage hydrolysis of microcrystalline cellulose with an aqueous solution of 1-butyl-3-methylimidazolium hydrogen sulfate ([Bmim]HSO₄). This reaction occurred under mildly acidic reaction conditions with an [H⁺]/[AGU] ratio of 0.24 mol/mol, i.e., 2 orders of magnitude lower than with concentrated sulfuric acid. The nanowhiskers exhibited small width and width distribution and also smaller length than nanowhiskers obtained with concentrated acid. With a relatively low content of sulfur they also exhibited higher thermal stability than whiskers obtained with concentrated sulfuric acid. The lower solvating power of the aqueous ionic liquid compared to that of concentrated sulfuric acid likely contributes to the greater hydrolysis efficiency in the present system.     

Tailoring Wet Explosion Process Parameters for the Pretreatment of Cocksfoot Grass for High Sugar Yields

The pretreatment of lignocellulosic biomass is crucial for efficient subsequent enzymatic hydrolysis and ethanol fermentation. In this study, wet explosion (WEx) pretreatment was applied to cocksfoot grass and pretreatment conditions were tailored for maximizing the sugar yields using response surface methodology. The WEx process parameters studied were temperature (160–210 °C), retention time (5–20 min), and dilute sulfuric acid concentration (0.2–0.5 %). The pretreatment parameter set E, applying 210 °C for 5 min and 0.5 % dilute sulfuric acid, was found most suitable for achieving a high glucose release with low formation of by-products. Under these conditions, the cellulose and hemicellulose sugar recovery was 94 % and 70 %, respectively. The efficiency of the enzymatic hydrolysis of cellulose under these conditions was 91 %. On the other hand, the release of pentose sugars was higher when applying less severe pretreatment conditions C (160 °C, 5 min, 0.2 % dilute sulfuric acid). Therefore, the choice of the most suitable pretreatment conditions is depending on the main target product, i.e., hexose or pentose sugars.     

Production of highly electro-conductive cellulosic paper via surface coating of carbon nanotube/graphene oxide nanocomposites using nanocrystalline cellulose as a binder

Electro-conductive cellulosic paper has attracted great attention as a promising alternative material in the emerging field of flexible and portable electronic devices. However, the environmentally friendly fabrication of electro-conductive cellulosic paper still remains challenging. Herein, green multi-walled carbon nanotube (MWCNT)/graphene oxide (GO) nanocomposites towards the sustainable development strategy were developed and subsequently used to impart electro-conductivity to cellulosic paper via surface coating process. GO exfoliated from graphite powder was used as a dispersant to improve the dispersion of MWCNTs in water media, and nanocrystalline cellulose (NCC) derived from cotton fibers was employed as a binder for the MWCNT/GO nanocomposites. Effect of NCC amount on the rheological behavior, particle size distribution, sedimentation stability and zeta potential of MWCNT/GO nanocomposites as well as the electro-conductivity and mechanical properties of coated paper was investigated. Results demonstrated that NCC enhanced the dispersion of MWCNT/GO nanocomposites in addition to serving as a binder. Surface coating application of MWCNT/GO nanocomposites was found to impart high electro-conductivity of up to 892 S m^?1 to the cellulosic paper while improving its mechanical properties.     

蔗渣纳米纤维素的制备与表征

以甘蔗渣为原料,通过无废酸的一步法、两步法和三步法制备了蔗渣纳米纤维素(BNC),并与酸解法进行对比.采用傅里叶红外光谱(FTIR)、扫描电子显微镜(SEM)、X射线衍射(XRD)和热重分析(TGA)等手段表征了纳米纤维素的光谱性质、形貌结构、结晶性能及热稳定性能.结果表明,4种方法处理后纤维形貌尺寸均可达到纳米级别且在一定浓度的水溶液中均可形成类果冻状的胶体,其中酸解法和三步法所制备的纳米纤维素长径比较小,形貌多为短棒状,在水溶液中分散稳定性较好,可稳定悬浮超过30 d;一步法和两步法所制备的纳米纤维素长径比较大,为类纤维状结构,分散稳定性相对较差,但也可稳定悬浮至少5 d;一步法所制备的纳米纤维素晶型为纤维素Ⅰ型和纤维素Ⅱ型的混合物,两步法、三步法和酸解法处理后的纤维晶型没有改变,仍然保持纤维素Ⅰ型.与酸解法相比,无废酸法所制备的纳米纤维素热稳定性更优,无废酸法工艺简单,反应条件温和,而酸解法反应步骤繁复,会产生大量废酸增加后续处理成本.     

Optimization of the process of chemical hydrolysis of cellulose to glucose

We studied the acid hydrolysis of cellulose in an aqueous medium with the aim of maximizing glucose yield and minimizing the formation of by-products. The influence of reaction parameters such as temperature, acid concentration, acid strength and type of cellulose precursor on glucose yield was investigated. We observed that moderate reaction temperature and low acid concentration resulted in the highest glucose yield with little formation of levulinic acid. Strong acid (pKa < 0) is required to achieve high glucose yield. The crystallite size of the cellulose also affects its reactivity; cellulose with higher crystallite size is more resistant to hydrolysis catalyzed by acid. The highest selectivity for glucose over levulinic acid was recorded at a reaction temperature of 413 K and a sulfuric acid concentration in the range of 0.2–0.5 mol/L. Under these reaction conditions, no levulinic acid was detected, but the glucose yield reached 20 % in only 2 h.     

The nanocellulose biorefinery: woody versus herbaceous agricultural wastes for NCC production

In the present work two agricultural residues (apple tree pruning and pea stalks) were studied as sources of nanocellulose. Different pretreatments that might be used in a biorefinery were applied to these lignocellulosic materials: autohydrolysis, organosolv (acetosolv) and alkaline pretreatments. After conventional bleaching, the resulting cellulosic fractions were submitted to a classical acid hydrolysis for nanocellulose crystal (NCC) production. The results showed that after applying different pretreatments, the resulting NCCs had different lengths (from 300 to 676 nm), surface charges (from 17 to 98 μmol acid groups/g NCC), purity (from 0.3 to 11.6% w/w of inorganics), crystallinity indexes and even allomorphism. These results highlighted the importance that cellulose source and particularly the applied pretreatments have on nanocrystal properties and suggest how biorefining pathways for lignocellulosic materials could customize such NCC features as surface reactivity or suitability for chemical modification.     

Using a fully recyclable dicarboxylic acid for producing dispersible and thermally stable cellulose nanomaterials from different cellulosic sources

We fabricated cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) from different cellulose materials (bleached eucalyptus pulp (BEP), spruce dissolving pulp (SDP) and cotton based qualitative filter paper (QFP) using concentrated oxalic acid hydrolysis and subsequent mechanical fibrillation (for CNFs). The process was green as acid can be easily recovered, and the prepared cellulose nanomaterials were carboxylated and thermally stable. In detail, the CNC yield from the different materials was similar. After hydrolysis, the DP of the cellulose materials decreased substantially, whereas the mechanical fibrillation of the cellulosic solid residues (CSRs) did not dramatically reduce the DP of cellulose. CNCs with different aspect ratios were produced from different starting materials by oxalic acid hydrolysis. The CNCs and CNFs obtained from BEP and QFP possessed more uniform dimensions than those from SDP. On the other hand, CNFs derived from SDP presented the best suspension stability. FTIR analyses verified esterification of cellulose by oxalic acid hydrolysis. The results from both XRD and Raman spectroscopy indicated that whereas XRD crystallinity of CNCs from BEP and QFP did not change significantly, there was some change in Raman crystallinity of these samples. Raman spectra of SDP CNCs indicated that the acid hydrolysis preferably removed cellulose I portion of the samples and therefore the CNCs became cellulose II enriched. TGA revealed that the CNCs obtained from QFP exhibited higher thermal stability compared to those from BEP and SDP, and all the CNCs possessed better thermal stability than that of CNCs from sulfuric acid hydrolysis. The excellent properties of prepared cellulose nanomaterials will be conducive to their application in different fields.     

Selective hydrolysis of cellulose for the preparation of microcrystalline cellulose by phosphotungstic acid

Microcrystalline cellulose (MCC), prepared from natural cellulose through acid hydrolysis, has been widely used in the food, chemical and pharmaceutical industries because of its high degree of crystallinity, small particle size and other characteristics. Being different from conventional mineral acids, phosphotungstic acid (H₃PW₁₂O₄₀, HPW) was explored for hydrolyzing cellulose selectively for the preparation of MCC in this study. Various reaction parameters, such as the acid concentration, reaction time, temperature and solid-liquid ratio, were optimized. Rod-like MCC was obtained with a high yield of 93.62 % and also exhibited higher crystallinity and narrower particle diameter distribution (76.37 %, 13.77–26.17 μm) compared with the raw material (56.47 %, 32.41–49.74 μm) at 90 °C for 2 h with 58 % (w/w) HPW catalyst and a solid-liquid radio of 1:40. Furthermore, HPW can easily be extracted and recycled with diethyl ether for four runs without affecting the quality of the MCC products. The technology of protecting the crystalline region while selectively hydrolyzing the amorphous region of cellulose as much as possible by using HPW is of great significance. Due to the strong Brønsted acid sites and highest activity in solid heteropoly acid, the use of effective homogeneous HPW may offer an eco-friendly and sustainable way to selectively convert fiber resources into chemicals in the future.     

Preparation and characterization of cellulose nanocrystals via ultrasonication-assisted FeCl3-catalyzed hydrolysis

Cellulose nanocrystals (CNC) was obtained from bamboo pulp via ultrasonication-assisted FeCl₃-catalyzed hydrolysis process, with parameters optimized by response surface methodology. The optimal parameters were reaction temperature: 107 °C, reaction time: 58 min, ultrasonication time: 186 min. The morphological, crystal structural, chemical structural and thermal features of the prepared cellulose nanocrystals were analyzed by scanning electron microscopy, transmission electron microscopy, X-ray diffraction (XRD), Fourier transfer infrared (FTIR) and thermogravimetric analysis. The results showed that the cellulose nanocrystals formed an interconnected network structure and CNC was rod-like with the length of 100–200 nm and the width of 10–20 nm. XRD result revealed that, compared with cellulose pulp, the crystallinity index of CNC increased from 69.5 to 79.4 %, while the cellulose I crystal structure remained. FTIR analysis demonstrated that CNC had the similar chemical structures to that of cellulose pulp, which indicated that the chemical structures of CNC remained unchanged in the presence of FeCl₃-catalyzed hydrolysis process and ultrasonication treatment. Thermogravimetric analysis revealed that the resulting CNC exhibited relatively high thermal stability. The research shows that ultrasonication-assisted FeCl₃-catalyzed hydrolysis could be a highly efficient method for preparing CNC.     

Optimization of the isolation of nanocrystals from microcrystalline cellulose by acid hydrolysis

The objective of this work was to find a rapid, high-yield process to obtain an aqueous stable colloid suspension of cellulose nanocrystals/whiskers. Large quantities are required since these whiskers are designed to be extruded into polymers in the production of nano-biocomposites. Microcrystalline cellulose (MCC), derived from Norway spruce (Picea abies), was used as the starting material. The processing parameters have been optimized by using response surface methodology. The factors that varied during the process were the concentration of MCC and sulfuric acid, the hydrolysis time and temperature, and the ultrasonic treatment time. Responses measured were the median size of the cellulose particles/whiskers and yield. The surface charge as calculated from conductometric titration, microscopic examinations (optical and transmission electron microscopy), and observation of birefringence were also investigated in order to determine the outcome (efficiency) of the process. With a sulfuric acid concentration of 63.5% (w/w), it was possible to obtain cellulose nanocrystals/whiskers with a length between 200 and 400 nm and a width less than 10 nm in approximately 2 h with a yield of 30% (of initial weight).     

A study on the intercalation and exfoliation of illite

Illite particles were exfoliated from the illite-organics intercalation precursor in the ultrasound process. Four intercalating agents (glycerol, hydrazine hydrate, dimethyl sulfoxide, and urea) were selected to study the intercalation reaction for purified illite, thermal activated illite, and acidified illite and to prepare different illite-organics intercalation complexes. The resulting intercalation complexes and exfoliated illite were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), the zeta potential test, the particle size test and thermogravimetry analysis (TG). XRD results showed that the thermal activation and subsequent acidification treatment to exchange K⁺ in the interlayer of illite with H⁺ is a necessary condition for organic intercalation. FTIR and TG analysis confirmed the intercalation of four intercalating agents into the interlayer of illite. During the high-temperature ultrasonic treatment, the organic molecules were deintercalated from the interlayers of illite-organics intercalation complexes, leading to the separation of the illite layers. The d₀₀₁ diffraction of illite in XRD patterns became broad and weak after ultrasonic treatment; this indicated the random orientation of illite platelets. Particle size analysis showed the exfoliated illite (IUE) from the illite-urea intercalation complex possessed the smaller particle diameter. SEM and TEM observation showed the particle size of IUE is 0.5–4 μm with a layer thickness of approximately 200–300 nm. Moreover, the exfoliation of illite layers exposed more internal layers with negative charge, leading to the decrease of zeta potential.     

Gelation of cellulose nanocrystal suspensions in glycerol

Aqueous suspensions of cellulose nanocrystals (NCC) produced by sulfuric acid hydrolysis of natural cellulose fibres display a number of unique properties. In addition to forming equilibrium chiral nematic phases above some critical concentration, cellulose nanocrystal suspensions tend to gel or aggregate if the stability of the suspension decreases, for example because of a decrease in the surface charge density of sulfate ester groups, or a change in the properties of the suspending medium. Direct incorporation of unmodified nanocrystals into organic media usually leads to aggregation. We have found that it is possible to circumvent this difficulty and form clear thixotropic gels of unmodified NCC in glycerol, by careful evaporation of water from aqueous glycerol suspensions of NCC. The physical gels form at a fairly low (<3 wt%) concentrations of cellulose. The initial composition of the suspension, the temperature and rate of evaporation, and the time resting at room temperature all influence the formation of thixotropic gels. Desulfation of the acid-form nanocrystals, enhanced in the glycerol-rich suspensions, is shown to be a key step in this gelation process.     

A METHOD OF PREPARING SPHERICAL NANO-CRYSTAL CELLULOSE WITH MIXED CRYSTALLINE FORMS OF CELLULOSE Ⅰ AND Ⅱ

A new kind of nano-crysta cellulose (NCC) prepared from natural cotton fiber has been obtained by the method ofacid hydrolysis. Compared to most other nanophase materials that derive from inorganic materials, our products are preparedfrom natural cotton fibers. The products are of spherical shape with mixed crystal forms of cellulose I and II. The preparationconditions determine the properties of the products. Prior treatment is a critical procedure. The properties of the products arealso strongly affected by such conditions as the kinds of acids used, the ratio of the acid mixture, the acid concentration, theultrasonic agitation time and hydrolysis temperature. The number average molecular weight of NCC is determined by gelpermeation chromatography (GPC). The particle size and shape were determined by transmission electron microscopy(TEM). X-ray diffraction was used to detect the crystallinity and average crystallite size of the panicle.     

Effect of microcrystallite preparation conditions on the formation of colloid crystals of cellulose

Stable colloidal suspensions of cellulose microcrystallites may be prepared from filter paper by sulfuric acid hydrolysis. Above a critical concentration, the suspensions form a chiral nematic ordered phase, or colloid crystal. The preparation conditions govern the properties of the individual cellulose microcrystallites, and hence the liquid crystalline phase separation of the cellulose suspensions. The particle properties and the phase separation of the suspensions were strongly dependent on the hydrolysis temperature and time, and on the intensity of the ultrasonic irradiation used to disperse the particles. The particle size of the microcrystallites was characterized with transmission electron microscopy and photon correlation spectroscopy. The surface charge was determined by conductometric titration. It was possible to fractionate the microcrystallites by size using the partitioning between isotropic and liquid crystalline phases; the longer microcrystallites migrate to the liquid crystalline phase