New penta-ether as the internal donor in the MgCl2-supported Ziegler-Natta catalysts for propylene polymerization

The penta-ether compound was synthesized by the reaction of di(trimethylolpropane) with sodium hydride as the strong base and methyl iodide as the alkyl halide. This compound was characterized by NMR, FTIR, and GC techniques. The MgCl₂-supported titanium catalysts were incorporated with varying amounts of penta-ether compound as the internal donor and also the catalysts without the internal donor were synthesized. The synthesized catalysts and the conventional Ziegler- Natta catalyst were characterized. The titanium contents were determined by spectrophotometry, magnesium by complexometric titration and chloride by argentometric titration. The effects of the new internal donor on propylene polymerization with the prepared MgCl₂-supported Ziegler-Natta catalysts were investigated and then these results were compared to the results obtained using the conventional diisobutyl phthalate-besed-Ziegler-Natta catalyst. The highest crystallinity degree, melting temperature, and isotacticity of polypropylene were obtained using the catalyst with a penta-ether/Mg molar ratio equal to 0.21.     

Propylene Polymerization by TiCl_4 Supported on Mg(OEt)_2 Activating with Ethanol/CO_2 System

For the preparation of high-active and high-isospecific catalysts for propylenepolymerization,various supports such as Mg-alkyls[1 ] ,Mg( OH) 2 [2 ] ,Mg O[3] ,Mg Cl2 [4] .Grignard compounds[5] ,or magnesium alkoxide[6] had been used.Lately,Mg( OEt) 2 -supported Ti Cl4catalysts including an organic chloride and/ or an internal donor preparedby physical milling method and chemical reaction method were studied and it was foundthat Mg( OEt) 2 is converted to Mg Cl2 by reaction with Ti Cl4a…     

Stereo- and enantioselective polymerization of hexa-1,5-diene on heterogeneous Ziegler-Natta catalysts obtained with the use of optically active internal donors

Pure racemates and individual enantiomers of diethyl 2,3-diisopropylsuccinate ((+,−)-DIPS and (−)-DIPS) and 2,3-diisopropyl-1,4-dimethoxybutane ((+,−)-DPDMB and (+)-DPDMB) were prepared. The synthesized compounds and diethyl phthalate were used as internal donors for the preparation of heterogeneous Ziegler-Natta catalysts. Polymerization of hexa-1,5-diene was carried out on these catalysts. The obtained samples of poly(methylene-1,3-cyclopentane) were studied by ¹³C NMR spectroscopy and polarimetry. The induction of optical activity to polymer is observed with (−)-DIPS as the internal donor. The induction value makes up 15–20% from the value recorded in the case of optically active metallocene catalysts. The emergence of induction may be associated with the presence of close contact between the titanium atom and the donor molecule within the active site of catalyst, as well as with the fact that the donor molecule either deactivates a part of the stereospecific titanium centers or influences the structure of the titanium centers during their formation and development.     

Polymerization of propene with the XTiCl3/MgCl2–Al(i-Bu)3 catalyst system (X = cyclopentadienyl,pentamethylcyclopentadienyl, indenyl,and heptamethylindenyl) in the absence and presence of a lewis base

Several kinds of MgCl₂-supported half titanocene (XTiCl₃; X = cyclopentadienyl, pentamethylcyclopentadienyl, indenyl, and heptamethylindenyl) catalysts were prepared and applied to propene polymerization using Al(i-Bu)₃a as cocatalyst. It was confirmed from the catalyst analysis that the ligand (X) is attached to titanium even after the reaction with Al(i-Bu)₃. When polymerization was conducted without any external donor, those catalysts predominantly gave atactic PP. However, addition of a suitable monofunctional Lewis base like ethylbenzoate caused to change the stereospecificity of polymer from aspecific into highly isospecific. On the other hand, the use of a bifunctional donor like di-n-butylphthalate killed the activity almost completely. The isotactic PP was found to have a microstructure similar to that obtained with metallocene catalysts. © 1997 John Wiley & Sons, Inc.     

Titanium tetrachloride supported on atom transfer radical polymerized poly(methyl acrylate‐co‐1‐octene) as catalyst for ethylene polymerization

Ethylene polymerizations were performed using catalyst based on titanium tetrachloride (TiCl₄) supported on synthesized poly(methyl acrylate‐co‐1‐octene) (PMO). Three catalysts were synthesized by varying TiCl₄/PMO weight ratio in chlorobenzene resulting in incorporation of titanium in different percentage as determined by UV‐vis spectroscopy. The coordination of titanium with the copolymer matrix was confirmed by FTIR studies. The catalysts morphology as observed by SEM was found to be round shaped with even distributions of titanium and chlorine on the surface of catalyst. Their performance was evaluated for atmospheric polymerization of ethylene in n‐hexane using triethylaluminum as cocatalyst. Catalyst with titanium incorporation corresponding to 2.8 wt % showed maximum activity. Polyethylenes obtained were characterized for melting temperature, molecular weight, morphology and microstructure. The polymeric support utilized for TiCl₄ was synthesized using activators regenerated by electron transfer (ARGET) Atom Transfer Radical Polymerization (ATRP) of methyl acrylate (MA) and 1‐octene (Oct) with Cu(0)/CuBr₂/tris(2‐(dimethylamino)ethyl)amine (Me₆TREN) as catalyst and ethyl 2‐bromoisobutyrate (EBriB) as initiator at 80 °C. The copolymer poly(methyl acrylate‐1‐octene; PMO) obtained showed monomodal curve in Gel Permeation Chromatography (GPC) with polydispersity of 1.37 and copolymer composition (¹H NMR; F_MA) of 0.75. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7299–7309, 2008     

给电子体在丙烯聚合MgCl2载体催化剂体系中的作用

制备了3种含有不同内给电子体(邻苯二甲酸二异丁酯,9,9-二甲氧基甲基-芴和1,1-双甲氧基甲基-环丁烷)的MgCl2负载型丙烯聚合齐格勒-纳塔(Z-N)催化剂,研究了给电子体结构与聚合性能之间的关系,用红外光谱剖析了催化剂及其相关化合物的结构,结果发现催化剂中的内给电子体直接与MgCl2配位,而没有与TiCl4结合.内给电子体的加入,降低了Z-N催化剂中钛的含量,提高催化丙烯聚合的活性,使聚合物的分子量分布变窄.聚合物立构规整度的变化强烈依赖于内给电子体的结构.     

Copolymerization of ethylene and propylene catalyzed by magnesium chloride supported vanadium/titanium bimetallic Ziegler-Natta catalysts

Magnesium chloride supported vanadium/titanium bimetallic Ziegler-Natta catalysts with di-i-butyl phthalate as internal donor for copolymerization of ethylene and propylene were prepared.The effects of reaction temperature, ethylene/propylene molar ratio,aluminium/vanadium（Al/V）molar ratio and titanium/vanadium molar ratio on the catalytic activity were investigated.The molecular weight,molecular weight distribution,sequence composition and crystallinity of the products were measured by gel permeation chromatography,¹³C-NMR and differential scanning calorimetry analysis, respectively.In comparison to the vanadium and titanium catalysts,the bimetallic catalyst showed higher catalytic activity and better copolymerization performance.The obtained ethylene/propylene copolymers have high molecular weight （10⁵）,broad molecular weight distribution,high propylene content with random or short blocked sequence structures （r_Er_P=1.919）,low melting temperatures and low crystallinities（X_c<20%）.     

Polymerization of propylene catalyzed over highly active and stereospecific catalysts synthesized with Mg(OEt)2/benzoyl chloride/TiCl4

A series of monoester catalysts has been studied, each catalyst prepared by the reaction of magnesium diethoxide with benzoyl chloride [BzCOCl, to produce ethyl benzoate (EB) in situ] in the presence of excess titanium tetrachloride. Solid product and catalysts obtained by subsequent treatments with titanium tetrachloride were characterized by elemental analysis, IR spectroscopy, x-ray diffraction, BET measurement, and thermal gravimetric analysis. The catalysts yielded very high activity (above 20 kg polymer/g Ti h atm) for the polymerization of propylene in slurry reactions. From the results of polymerization as well as catalyst characterization, the effects of internal and external Lewis bases on the isospecificity and stability of catalysts are discussed in detail. © 1992 John Wiley & Sons, Inc.     

Effects of Various Amounts of New Hepta-Ether as the Internal Donor on the Polymerization of Propylene with and without the External Donor

The new hepta-ether compound as the internal donor was synthesized using the Williamson reaction of dipentaerythritol with sodium hydride as the strong base and iodomethane as the alkyl halide. The hepta-ether compound was characterized by NMR, FTIR, and GC techniques. The MgCl₂-supported catalysts incorporated with different amounts of hepta-ether compound as the internal donor and without the internal donor were synthesized and characterized. The propylene polymerization was carried out using these catalysts in the presence of triethylaluminum as a co-catalyst and hydrogen as a chain transfer agent, with and without the external donor. The effect of a new internal donor on propylene polymerization using prepared MgCl₂-supported Ziegler-Natta catalysts was investigated.     

MgCl_2负载TiCl_4催化剂中内给电子体对活性组分钛的影响

应用XPSI、R等表征手段研究了以MgCl2为载体,苯甲酸酯、邻苯二甲酸酯以及1,3-二醚为内给电子体的Ziegler_Natta(Z-N)催化剂中内给电子体对活性组分Ti的作用.实验结果表明,不同内给电子体Z-N催化剂中Ti的氧化状态是不同的,给电子体不与Ti直接发生作用,而是通过MgCl2为媒介向Ti发生电荷转移,造成Ti周围电子云密度增大,Ti的氧化状态降低,表现为Ti的结合能下降.     

Highly active supported catalysts for olefin polymerization: Preparation and characterization of the catalyst

With use of the support prepared by the reaction¹ of a Grignard reagent with reaction mixture of AlCl₃ and CH₃Si(OC₂H₅)₃, an immobilized active stereospecific titanium catalyst was prepared by the three-step treatment of the support, first with TiCl₄, second with ethylbenzoate, and third with TiCl₄ again. The catalyst was also prepared by the two-step treatment of the support, with the mixture of TiCl₄ and ethylbenzoate, and with TiCl₄. Solids obtained in each step of the catalyst preparation were characterized by elemental and IR analysis, and their activities for propylene polymerization were determined with triethylaluminum as a cocatalyst under an atmospheric propylene pressure for 1 h at 60°C. The experimental data support the idea that both TiCl₄ and ethylbenzoate as donors are immobilized on the surface of the active stereospecific catalyst without any interaction between them.     

用钛系载体催化剂进行1-丁烯聚合的研究

研制不同组分的载体钛系高效催化剂,考察在不同聚合条件及外加芳酯的情况下对1-丁烯聚合的影响。用催化剂TiCl_4,Ti(OBu)_4/φ_2SiCI_2/苯甲酸乙酯(EB)/MSCl_2/AlEt_3进行1-丁烯聚合具有高的催化活性(3.2×10~4g·PB/g·Ti·h),外加对-甲基苯甲酸乙酯时可提高聚合物等规度(Ⅰ.Ⅰ％=93.3),分子量可用H_2调节。衰减聚合反应的动力学方程为R_1=R_5+(R_0-R_5)e~(βt)。用DSC、WAXD和~(13)C-NMR等方法表征聚合物。     

A chemical study of thermally activated chromic titanate on silica ethylene polymerization catalysts

Thermally activated ethylene polymerization catalysts which contain chromium and titanium on silica differ from those catalysts which contain only chromium on silica. The characteristics of chromium-titanium catalysts vary with the method of incorporating the titanium and the thermal activation procedure. Titanated catalysts of the kind examined in this article have faster initiation and a higher polymerization rate per unit catalyst weight than corresponding catalysts without titanium. High-density polyethylene produced by this type of titanium-chromium catalyst tends to have a higher melt index and a broader molecular weight distribution than polyethylene made with chromium on silica catalysts. Iodometric titration showed that reduction from the initial hexavalent chromium to trivalent occurs when the dry, catalyst starting material is treated with titanium tetraisopropoxide. A study of the reaction between chromium trioxide and titanium tetraisopropoxide in carbon tetrachloride revealed that (1) it is not necessary to have a reaction between surface silanols and titanium tetraisopropoxide for the reduction to occur, and (2) the reaction product has an absorption near 660 nm in the visible range. Comparison of spectra showed that chromium trioxide on silica reduced by isopropyl alcohol has a shifted absorption, i.e., 600 nm. These findings are interpreted to mean that titanium atoms come sufficiently close to chromium atoms to change their electron density in the starting material and remain close neighbors in the activated catalysts. The interpretation is further supported by ESCA data and leads to the proposal that in this case the activated catalysts contain titanium chromate structures.     

负载型催化剂制备的聚丙烯等规度分布

负载型Ziesler－Natta催化剂中存在许多活性中心［'3，为了解其本质，需对其各自产生的聚合物进行分离，以往采用的溶剂抽提法［'－'j只能将聚合物大致分级．最近，升温淋洗分级法（TREF）已被运用于聚丙烯的分级卜，'，其原理是根据聚合物的结晶度分级D'，影响聚丙烯结晶性的主要因素是等规度，而分子量到达一定程度后其影响较小，故通过TREF分级可得到聚丙烯的等规度分布．TREF法的淋洗温度可控，故分级效果较好．该法在分级前需对样品进行等温结晶处理，以消除抽提法由于样品未必充分结晶而带来的误差．本文用TREF法对不同催化…     

Formation, deactivation and transformation of stereospecific active sites on TiCl4/dibutylphthalate/Mg(OEt)2 catalyst induced by short time reaction with Al-alkyl cocatalyst

Formation, deactivation and transformation of stereospecific active sites on TiCl₄/dibutylphthalate (DBP)/Mg(OEt)₂ Ziegler–Natta catalyst induced by short time reaction with triethylaluminum (TEA) cocatalyst (with TEA pretreatment time from 0 to 600 s) were investigated by stopped-flow propene polymerization combined with temperature rising elution fractionation (TREF) and GPC methods. It was demonstrated that both formation and deactivation of active sites with broad multiplicity in isospecificity on the catalyst are slow reactions with an induction period of ca. 0.2 s. It was most important to find that the formation of active sites with the highest isospecificity strongly depends on the interaction between the catalyst and cocatalyst (up to 60 s of pretreatment) even in the presence of internal donor. This newly observed phenomenon (according to our knowledge) suggested that the transformation of monometallic active sites (aspecific or less isospecific) into bimetallic active sites (highly isospecific) through reversible complexing with TEA cocatalyst (or its reaction product diethylaluminum chloride (DEAC)) in Ziegler–Natta catalysts cannot be overlooked even in the presence of internal electron donor. The existence of –OC₂H₅ ligand in the catalyst most probably gave birth to a new group of active titanium species. The stability of active sites increases with increasing isospecificity in the early stage of pretreatment (up to 60 s of pretreatment). While all the active sites became relatively stable in the later stage of pretreatment (from 60 to 600 s of pretreatment). The extraction of internal donor DBP by TEA from the catalyst within the pretreatment procedure is found to initiate from 60 s of pretreatment resulting in slight transformation of isospecific active sites into aspecific sites.     

Exploring Si/Mg composite supported Ziegler-Natta Ti-based catalysts for propylene polymerization

A series of(Si_O2/MgO/ID/MgCl_2)·TiClx Ziegler-Natta catalysts for propylene polymerization has been prepared with a new method. These catalysts were synthesized using soluble Mg-compounds as the Mg-source and the preparation progress was relatively simple. The catalyst could copy the spherical shape of the carrier very well. The propylene polymerization results showed that the catalyst revealed the best activity with 9,9-di(methoxymethyl)fluorene(BMMF) as internal donor at 50 °C with the optimal molar ratio Al/Ti = 5, which was much lower than what the industrial polypropylene catalyst used(at least molar ratio Al/Ti = 100), resulting in great cost saving. Additionally, the polymerization kinetics of the catalyst exhibited very stable property after achieving a relatively high value. These catalysts possessed rather high activity and good hydrogen response. The isotactic index(Ⅱ.) value of the PP products could be higher than 98% in the presence of both internal and external electron donors. Moreover, temperature rising elution fractionation method was used to understand the influence of donors and H2 on the properties of the PP products.     

Kinetic evaluation of various isospecific active sites on MgCl2-supported Ziegler catalysts

The formation, variation and conversion of isospecific active sites were investigated, based on the isotacticity distribution of the polypropenes analyzed by the temperature rising elution fractionation (TREF) method. Stopped-flow polymerization of propene was carried out with a MgCl₂-supported Ziegler catalyst in the absence or presence of an internal or external electron donor so that the effects and roles of the electron donors could be clarified. The results showed that various kinds of active sites with different isospecificities, including the highest isospecific active sites responsible for producing the highest isotactic fraction (elution temperature: > 112°C) existed, even in the electron donor-free catalyst system. The isospecificity of the active sites in the donor-free catalyst might have originated from a surface monolayer multinuclear titanium species, namely an “island” of titanium species. The addition of the external electron donor converted a part of the aspecific and/or low isospecific active sites into the second highest isospecific active sites, but showed no effect on the formation of the highest isospecific active sites, whereas the addition of an internal donor played an important role in creating the highest isospecific active sites as well as suppressing the formation of the aspecific active sites.     

Ti-Co-SBA-15的制备、表征及其选择氧化催化性能

以钛酸丁酯为钛源,分子筛SBA-15为载体,采用水热法合成了一系列不同载钛量的Ti-SBA-15分子筛,用浸渍法将钴负载于其骨架结构上,得到Ti-Co-SBA-15催化剂。采用X射线、N2吸附-脱附、漫反射紫外-可见光谱和傅里叶变换红外光谱等方法对样品进行了表征,并考察了催化剂在温和条件下对叔丁基甲苯氧气氧化反应中的催化性能。结果表明,所制备的催化剂样品具有较大的比表面积和孔径,钛、钴以四配位体存在,具有较高的催化活性和选择性,可获得较高的对叔丁基苯甲醛收率。     

Ti-Co-SBA-15的制备、表征及其选择氧化催化性能

以钛酸丁酯为钛源,分子筛SBA-15为载体,采用水热法合成了一系列不同载钛量的Ti-SBA-15分子筛,用浸渍法将钴负载于其骨架结构上,得到Ti-Co-SBA-15催化剂。采用X射线、N₂吸附-脱附、漫反射紫外-可见光谱和傅里叶变换红外光谱等方法对样品进行了表征,并考察了催化剂在温和条件下对叔丁基甲苯氧气氧化反应中的催化性能。结果表明,所制备的催化剂样品具有较大的比表面积和孔径,钛、钴以四配位体存在,具有较高的催化活性和选择性,可获得较高的对叔丁基苯甲醛收率。     

由Mg(nBu)2制备的MgCl2载体催化剂的烯烃聚合动力学

讨论了催化剂ＣＤ，ＣＭ和ＣＤ－Ａ的乙烯和丙烯聚合动力学曲线，只有催化剂ＣＤ在丙烯聚合时加入外给电子体其动力学曲线为上升－衰减型，其它均为衰减型，催化剂ＣＤ丙烯聚合活性高于催化剂ＣＭ。丙烯聚合时加入外给电子体使总活性中心浓度降低，但等规中心浓度反应增加。同种载体制备的催化剂ＣＤ和ＣＤ－Ａ载钛过程中加入内给电子体，可使其聚合活性增加，在一定范围内，随Ａｌ／Ｔｉ增加，在一定范围内，随Ａｌ／Ｔｉ增加，催化