The Fracture Toughness of Denture Base Material Reinforced with Different Concentrations of POSS

Abstract

The purpose of this paper is to study the effect of methacrylated polyhedralsilsesquioxanes (POSS) on the fracture toughness of poly(methyl methacrylate) (PMMA) based denture‐based resins. POSS is a nanostructured material, that is, known to reinforce polymeric systems. Previous work has shown that POSS can improve the mechanical properties of dimethacrylate dental resin systems. Our work shows that there is no significant improvement and a significant drop in mechanical properties is accompanied by evidence of crystallization in the PMMA.     

Bio-based tri-functional epoxy resin (TEIA) blend cured with anhydride (MHHPA) based cross-linker: Thermal,mechanical and morphological characterization

A novel renewable resource based tri-functional epoxy resin from itaconic acid (TEIA) was blended with petroleum based epoxy resin (DGEBA) and fabricated at different ratios. Then, it was by thermally cured with methylhexahydrophthalic anhydride (MHHPA) in presence of 2-methylimidazole (2-MI) catalyst. The tensile, modulus, strength of virgin epoxy resin (41.97 MPa, 2222 MPa) increased to 47.59 MPa, 2515 MPa, respectively, with the addition of 30% of TEIA. The fracture toughness parameter, critical stress intensity factor (K_IC) revealed enhancement of toughness in the TEIA bio-based blends system. The thermomechanical properties of TEIA (tri-functional epoxy resin from itaconic acid) modified petroleum-epoxy networks were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). The fracture morphology was also studied by the scanning electron microscopy and atomic force microscopy respectively.     

Effect of nitrile butadiene rubber/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/YSZ fillers for PMMA denture base on the thermal and mechanical properties

This study is to investigate the effect of nitrile butadiene rubber (NBR as impact modifier) together with Al₂O₃/YSZ (toughening) as filler loading in PMMA denture base on the thermal and mechanical properties. PMMA matrix without fillers was mixed between PMMA powder and 0.5 mass% of BPO, and it is used as the control group. The liquid components consist of 90% of methyl methacrylate (MMA) and 10% as the cross-linking agent of ethylene glycol dimethacrylate. The denture base composites were fabricated by incorporating PMMA powder and BPO and fixed at 7.5 mass% NBR particles and filler loading (1, 3, 5, 7 and 10 mass%) of Al₂O₃/YSZ mixture filler by (1:1 ratio) as the powder components. The ceramic fillers were treated with silane (γ-MPS) and the powder/liquid ratio (P/L) according to dental laboratory practice. The TGA data obtained show that the PMMA composites have better thermal stability compared to unreinforced PMMA, while DSC curves show slightly similar Tg values. DSC results also indicated the presence of unreacted monomer content for both reinforced and unreinforced PMMA composites. The fracture toughness, Vickers hardness and flexural modulus values were statistically increased compared to the unreinforced PMMA matrix (P?<?0.05).     

The Effect of Crossunking on Toughness of Composite Ldpe/Silica

Abstract

The effect of crosslinking on the toughness of LDPE filled with two different grades of silica was investigated. An elastic plastic fracture mechanism based on the J integral has been used to evaluate the results of notch impact resistance. Crosslinking of the matrix in PE/silica composites leads to improved toughness when compared to uncrosslinked composites. The increase of toughness results mainly from an increase in the amount of plastic deformation and, consequently, higher ultimate deformation at fracture. A positive effect of crosslinking on the development of plastic deformation was also demonstrated by SEM, showing that the fracture is entirely cohesive.     

Antifungal and Surface Properties of Chitosan-Salts Modified PMMA Denture Base Material

Chitosan (CS) and its derivatives show antimicrobial properties. This is of interest in preventing and treating denture stomatitis, which can be caused by fungi. Therefore, the aim of this study was the development of a novel antifungal denture base material by modifying polymethyl methacrylate (PMMA) with CS-salt and characterizing its antifungal and surface properties in vitro. For this purpose, the antifungal effect of chitosan-hydrochloride (CS-HCl) or chitosan-glutamate (CS-G) as solutions in different concentrations was determined. To obtain modified PMMA resin specimens, the CS-salts were added to the PMMA before polymerization. The roughness of these specimens was measured by contact profilometry. For the evaluation of the antifungal properties of the CS-salt modified resins, a C. albicans biofilm assay on the specimens was performed. As solutions, both the CS-G and CS-HCl-salt had an antifungal effect and inhibited C. albicans growth in a dose-dependent manner. In contrast, CS-salt modified PMMA resins showed no significant reduced C. albicans biofilm formation. Furthermore, the addition of CS-salts to PMMA significantly increased the surface roughness of the specimens. This study shows that despite the antifungal effect of CS-salts in solution, a modification of PMMA resin with these CS-salts does not improve the antifungal properties of PMMA denture base material.     

Direct fracture toughness determination of a ductile epoxy polymer from digital image correlation measurements on a single edge notched bending sample

This work presents a combined experimental and numerical study on the fracture toughness behaviour of a ductile epoxy resin system. Quasi-static fracture tests using single edge notched bending (SENB) specimens were conducted under room temperature conditions. In addition, the digital image correlation technique was employed to experimentally map the full-field displacements and strains around the notch and crack tip, allowing direct calculation of the J-integral fracture toughness. The magnitude of fracture toughness was found to be 1.52 ± 0.03 kJ/m², showing good consistency with the results measured according to the standard analytical formulations. A numerical model of the single edge notch bending specimen was built to compute the local strain field around the crack tip, together with the fracture toughness parameter. Good agreement was confirmed for both the experimental J-integral fracture toughness and the local surface strains around the crack-tip from the digital image correlation based optical technique, compared to the results obtained by numerical simulation. The fracture surfaces of the samples were examined using an optical microscope to analyze the failed surface morphology and the corresponding failure mechanisms.     

Fracture behavior of core-shell rubber-modified crosslinkable epoxy thermoplastics

The fracture behavior of a core-shell rubber (CSR) modified cross-linkable epoxy thermoplastic (CET) system, which exhibits high rigidity, highT _g, and low crosslink density characteristics, is examined. The toughening mechanisms in this modified CET system are found to be cavitation of the CSR particles, followed by formation of extended shear banding around the advancing crack. With an addition of only 5 wt.% CSR, the modified CET possesses a greater than five-fold increase in fracture toughness (G _IC) as well as greatly improved fatigue crack propagation resistance properties, with respect to those of the neat resin equivalents. The fracture mechanisms observed under static loading and under fatigue cyclic loading are compared and discussed.     

Enhanced fracture toughness and mechanical properties of epoxy resin with rice husk-based nano-silica

This paper reports a novel approach to toughen epoxy resin with nano-silica fabricated from rice husk using a thermal treatment method with a particle size distribution in range of 40–80 nm. The nano-silica content was in the range, 0.03–0.10 phr, with respect to epoxy. The mechanical test showed that with the addition of 0.07 phr of rice husk based nano-silica, the fracture toughness of the neat epoxy resin increased 16.3% from 0.61 to 0.71 MPa m^1/2. The dynamic mechanical analysis test results showed that the glass transition temperature (T _g) of a 0.07 phr nano-silica dispersion in epoxy resin shifted to a higher temperature from 140 to 147°C compared to neat epoxy resin. SEM further showed that the nano-silica particles dispersed throughout the epoxy resin prevented and altered the path of crack growth along with a change in the fracture surface morphology of cured epoxy resin.     

Interlaminar Fracture Toughness Characterization of Laminated Composites: A Review

Abstract

Interlaminar fracture toughness had been the subject of great interest for several years and is still interesting to the research community. In this article, a comprehensive analysis of fracture toughness in FRP laminates is presented. Primarily, toughness studies are undertaken on glass and carbon fiber reinforced composites under mode-I and mode-II loading conditions. The fracture behavior and its failure pattern depend on a number of parameters: fiber sizing/coating, matrix modification, insert film, fiber volume fraction, stacking sequence, specimen geometry, loading rate and temperature change. In fact, a state-of-the-art process enables increasing fracture resistance with “matrix toughening by carbon nanotubes (CNT) inclusion”. It enables production of materials having ultra-high strength and low weight. The present study has highlighted the available techniques of CNT incorporation: mechanical mixing, grafting and interleaving. Other aspects, such as the dispersion level, matrix viscosity, fiber surface roughness, loading weight %, bonding strength with epoxy, height and density of grown CNT, energy absorption mechanism during delamination, etc., have been examined as well. Although a clear correlation of all these parameters with fracture toughness is hard to establish, there is growing understanding of the surface-grown CNTs and interleaving processes as they ensure significant increase in fracture toughness.     

Mechanical and morphological investigations of reactive polysulfone toughened epoxy networks

The diglycidyl ether of bisphenol-A (DGEBA) epoxy resin was toughened by aminophenyl functional reactive polyethersulfones (R-PES) or by t-butyl terminated non-reactive polyethersulfones (T-PES). The molecular weights of PES were controlled to afford 5,000 to 20,000 g/mole and loadings were also varied from 5 to 30 wt.%. Epoxy networks cured with 4, 4'-diaminodiphenylsulfone (DDS) were subjected to Tg determinations, plane strain fracture toughness (K_1C) measurements, chemical resistance tests and morphological studies by SEM. Very significantly improved K_1C fracture toughness was obtained with reactive PES toughening without loss of chemical resistance, while non-reactive PES blended epoxy resins exhibited only slightly improved fracture toughness but poor chemical resistance. It was possible to load up to 30 wt.% of PES without utilizing solvent and the maximum K_1C fracture toughness with R-PES was around 2.2 MPa-m 0.5, which was equivalent to the neat thermoplastic resin. Ductile fracture of the PES phase is suggested as a major toughening mechanism and this is highly dependent of the excellent adhesion developed between the PES and epoxy phases due to the chemical bonds. The systems demonstrated that chemical resistance of thermosets can be combined with the tough characteristics of thermoplastics.     

Improving the interlaminar fracture toughness of carbon fiber/epoxy composites using clustered microcapsules

The composite laminates are susceptible to delamination between reinforcing plies during their long-term service. In this paper, we propose a modified carbon fiber/epoxy composite laminate with embedded clustered dual-component microcapsules in order to increase the interlaminar fracture toughness of the lamina. The details of microcapsules were illustrated using scanning electron microscope (SEM). The modified CF/EP composite laminates were fabricated using hot-compaction technique. Mode I interlaminar fracture tests were conducted using double cantilever beam specimens, then the values of opening fracture toughness G_IC were calculated to evaluate the toughening effect of modified laminates. The toughening mechanism was revealed and discussed through micrographs of the fracture surfaces obtained by ultra-depth microscope and SEM. The results show that clustered microcapsules after polymerization are equal to special Z-pinning, significantly enhancing the ability of crack arrest, and largely and roundly improved the G_IC values of resultant composite laminates. Meanwhile, the clustered microcapsules and matrix resin formed a second-phase material layer, which also absorbed the fracture energy and suppressed the expansion of cracks.     

Influence of the network chain orientation on the fracture toughness of a mesogenic epoxy resin modified with CTBN

A biphenol‐type epoxy resin, which had a mesogenic group in the backbone moiety, was modified with carboxy‐terminated butadiene acrylonitrile copolymer (CTBN) as a reactive elastomer, and its fracture toughness was measured. With the addition of CTBN, the fracture toughness of the biphenol‐type epoxy resin significantly increased and became significantly higher than that of a bisphenol A‐type epoxy resin modified with CTBN. The network chain orientation in the cured biphenol‐type epoxy resin system was clearly observed during the fracture process with polarized microscopy Fourier transform infrared measurements, although such a phenomenon was not observed in the bisphenol A‐type epoxy resin system. The high toughness of the cured biphenol‐type system was clearly due to the consumption of the mechanical energy by a large deformation of the matrix resin due to the orientation of the network chains during the fracture process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1198–1209, 2003     

Imidazolium ionic liquids as fracture toughening agents in DGEBA-TETA epoxy resin

Although epoxy resins are used in a broad variety of applications due to their good mechanical and thermal properties, their low fracture toughness is a limitation, exhibiting brittle behavior. This study explored the potential use of imidazolium ionic liquids (IL) as toughening agents for epoxy resin based on diglycidyl ether of bisphenol A (DGEBA) with triethylenetetramine (TETA) as curing agent. Fracture toughness was evaluated for DGEBA-TETA epoxy resins with eleven imidazolium IL and the best results were found for the IL with the chloride anion and the shortest N-alkyl side chain, C₄MImCl. The use of 1.0 phr of C₄MImCl lead to the reduction of the crosslink density of the post-cured resin, resulting in the increase of 25.5% in stress intensity factor and 8.2% in tensile strength with no significant loss in other mechanical properties.     

Diglycidyl ether of bisphenol-A epoxy resin–polyether sulfone/polyether sulfone ether ketone blends: phase morphology, fracture toughness and thermo-mechanical properties

The properties of diglycidyl ether of bisphenol-A epoxy resin toughened with poly(ether sulfone ether ketone) (PESEK) and poly(ether sulfone) (PES) polymers were investigated. PESEK was synthesised by the nucleophilic substitution reaction of 4,4’-difluorobenzophenone with dihydroxydiphenylsulfone using sulfolane as solvent and potassium carbonate as catalyst at 230 °C. The T _g–composition behaviour of the homogeneous epoxy resin/PESEK blend was modelled using Fox, Gordon–Taylor and Kelley–Bueche equations. A single relaxation near the glass transition of epoxy resin was observed in all the blend systems. From dynamic mechanical analysis, the crosslink density of the blends was found to decrease with increase in the thermoplastic concentration. The storage modulus of the epoxy/PESEK blends was lower than that of neat resin, whilst it is higher for epoxy/PES blends up to glass transition temperature, thereafter it decreases. Scanning electron microscopic studies of the blends revealed a homogeneous morphology. The homogeneity of the blends was attributed to the similarity in chemical structure of the modifier and the cured epoxy network and due to the H-bonding interactions between the blend components. The fracture toughness of epoxy resin increased on blending with PESEK and PES. The increase in fracture toughness was due to the increase in ductility of the matrix. The thermal stability of the blends was comparable to that of neat epoxy resin.     

Cyanate Ester/Functionalized Silica Nanocomposite: Synthesis,Characterization and Properties

In this paper silica nanoparticles with covalently grafted polymer chains were incorporated into bisphenol A dicyanate ester (BADCy) to prepare composites which resulted in improvements in the mechanical and thermal properties. Fourier‐transform infrared (FT‐IR) spectroscopy transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) were employed to examine the surface functionalization of silica nanoparticles. The effects of functionalized SiO₂ (F‐SiO₂) on the curing reactivity mechanical and thermal properties of BADCy resin were investigated systematically. The curing reaction of the system was facilitated with the addition of F‐SiO₂. Meanwhile compared with the neat resin the incorporation of appropriate content of modified F‐SiO₂ can enhance the mechanical properties including impact flexural strengths and fracture toughness K_IC of BADCy resin. In addition the thermal stability of BADCy/F‐SiO₂ nanocomposites is also superior to that of pure BADCy resin.     

Epoxies toughened with triblock copolymers

Three different commercial triblock copolymers from Arkema were evaluated as potential toughening agents for two different lightly crosslinked epoxies. It was found that the plane strain fracture toughness, K_IC, was on the order of 3.0 MPa√m for 10 parts per hundred resin (phr) of NanoStrength™ E20 resin (a styrene–butadiene–methylacrylate, SBM, type triblock copolymer) in epoxies cured with either aminoethylpiperazine or piperidine. In contrast, 10 phr NanoStrength E40 resin (also an SBM type triblock copolymer) was ineffective in toughening such epoxies. The difference in toughening effectiveness was attributed to the smaller amount of polybutadiene present in the E40 resin. The third toughening agent from Arkema was NanoStrength M22 resin, which is a symmetric triblock copolymer consisting of side blocks of PMMA surrounding a center block of poly(butyl acrylate) and is designated as MAM. At 10 phr MAM both lightly crosslinked epoxies exhibited improvements in toughness. Morphologies were characterized using TEM and toughening mechanisms revealed using SEM and TOM. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1470–1481, 2007     

POLYESTERIMIDE-MODIFIED BISMALEIMIDE RESINS. I. EFFECT OF POLYESTERIMI DE CONTENT

ABSTRACT

A novel polyesterimide (PEsI-M) was used to improve toughness of bismaleimide (BMI) resin composed of bis(4-maleimidediphenyl) methane (BDM) and O,O′-diallyl bisphenol A (DBA). Morphologies of modified resins changed from spherical particles to inverted phase structures, depending on PEsI-M's content based on the observation of scanning electronic microscopy (SEM). PEsI-M was an effective morphology modifier so that loading of 12 pbw resulted in a diverted phase structure. Dynamic mechanical analysis (DMA), rheometrics mechanical spectroscopy (RMS) and differential scanning calorimetry (DSC) were respectively used to investigate the dynamic mechanical behavior, and the gelation time and the curing extent of unmodified and modified BMI resins. The fairly uniform morphology in 15 pbw PEsI-M modified system cured at 180°C suggests that the phase separation might take place via a spinodal decomposition mechanism. The fracture energy (G _IC ) increased with the increase of PEsI-M content in the modified system. G _IC of 15 pbw PEsI-M modified system was 0.63 times larger than that of the unmodified BMI resin.     

Effect of polymerization methods on the residual monomer level of acrylic resin denture base polymers

Wearing dental acrylic prosthesis causes adverse reactions to oral tissues due to bioactive leachables from resins such as residual methyl methacrylate (MMA). The aim of this study is to apply the high performance liquid chromatography (HPLC) method to quantify and compare the amount of MMA monomers released from denture base resin polymers processed by the conventional compression molding method (Paladent), microwave polymerization (Acron MC), and injection molding technique (PalaXpress). Six specimens of 10 ± 0.2 mm in diameter and 2.0 ± 0.2 mm in thickness of each material were prepared according to manufacturer's instructions. Specimens were stored in nanopure water at room temperature (23 ± 2°C) for 4 hr, 48 hr, 8 days, and 15 days separately. Residual MMA released into water was determined with HPLC for all time intervals. Data for all time intervals were analyzed among each group using the Friedman test and differences were found to be statistically significant for all time intervals for Acron MC, Paladent, and PalaXpress (p > 0.05). Kruskal–Wallis test was used to compare changes of residual MMA within time intervals among denture base resin groups and statistically significant differences were found between all time intervals (p > 0.05). Acron MC exhibited significantly lower residual MMA leach compared both to Paladent and PalaXpress, and Paladent showed more residual MMA leach compared to PalaXpress. Residual MMA leach for Acron MC, PalaXpress, and Paladent showed statistically significant leach in the first 48 hr of immersion in water followed by gradual longer‐lasting moderate increase until the 15 day interval which was not statistically significant (p < 0.05). Copyright © 2007 John Wiley & Sons, Ltd.     

Epoxy-modified, unsaturated polyester hybrid networks

Hybrid polymer networks (HPNs) based on unsaturated polyester resin (UPR) and epoxy resins were synthesized by reactive blending. The epoxy resins used were epoxidised phenolic novolac (EPN), epoxidised cresol novolac (ECN) and diglycidyl ether of bisphenol A (DGEBA). Epoxy novolacs were prepared by glycidylation of the novolacs using epichlorohydrin. The physical, mechanical, and thermal properties of the cured blends were compared with those of the control resin. Epoxy resins show good miscibility and compatibility with the UPR resin on blending and the co-cured resin showed substantial improvement in the toughness and impact resistance. Considerable enhancement of tensile strength and toughness are noticed at very low loading of EPN. Thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) were employed to study the thermal properties of the toughened resin. The EPN/UPR blends showed substantial improvement in thermal stability as evident from TGA and damping data. The fracture behaviour was corroborated by scanning electron microscopy (SEM). The performance of EPN is found to be superior to other epoxy resins.     

Special fracture mechanics specimens for multilayer plastic pipes testing

Pipes consisting of layers of different materials (multilayer pipes) are considered. The fracture toughness value of the main pipe is taken into account as a parameter relevant to fracture assessment connected with the resistance of pipe material against slow crack growth. With the aim of simplifying estimation of main pipe material fracture toughness, non-homogeneous test specimens cut directly from multi-layer pipes are suggested and numerically analysed. The values of the corresponding stress intensity factor K_I and biaxiality factors B are calculated for the case of two and three layer test specimens. Based on the results obtained, the transferability of fracture toughness values measured on laboratory specimens to pipe systems is discussed. It is shown that in most cases of multi-layer commercial pipes and routine fracture toughness measurements the values of the stress intensity factor calculated on the basis of homogeneous specimens can be used.