Structure and properties of composites compression‐molded from silk fibroin powder and waterborne polyurethane

The degummed silk filament was pulverized with a home‐made machine to obtain the silk fibroin (SF) powder with the diameter of around 3 µm. The resulting SF powder was blended with waterborne polyurethane (WPU) aqueous dispersion, and then was dried and compression‐molded to prepare novel blended materials with improved miscibility and mechanical properties. WPU acted as a plasticizer and one of the components for the blends during the compression‐molded process. The structure, morphology, and properties of the blended films were investigated. The results indicated that β‐sheet of SF existed in the blended films. The SEM images showed that the cross‐section of the blended films exhibited an overall homogeneous morphology. Furthermore, the transmission electron microscope observation exhibited that some sphere‐like SF particles were well dispersed in the WPU matrix. The hydrogen bond interaction between SF and WPU in the blended films led to an increase of the glass transition temperature for the soft segment of WPU in the blended films. The blended films showed an improved Young's modulus and tensile strength from 1.2 to 288.9 MPa and 0.3 to 16.5 MPa, respectively, with the increasing of SF up to a content of 70 wt%. The hydrogen‐bonding interactions existing in SF and WPU and compression molding method played the important role in improving the miscibility and mechanical properties of the blended films. Copyright © 2011 John Wiley & Sons, Ltd.     

基于CuAAC反应链间自交联有机-无机杂化水性聚氨酯的合成及性能

利用4,4’-二羟甲基-1,4-庚二炔功能单体作为扩链剂合成了一系列炔基接枝量不同的水性聚氨酯（WPU）,然后基于铜催化的叠氮-炔基环加成（CuAAC）反应,采用3-叠氮基丙基三乙氧基硅烷（APTES-N₃）改性炔基功能化WPU,制备了室温链间自交联有机-无机杂化WPU. 采用红外光谱（FTIR）和核磁氢谱（¹H NMR）表征了自交联有机-无机杂化WPU. 探讨了APTES-N₃接枝量对WPU膜性能和WPU乳液形态的影响. 结果表明,随着APTES-N₃含量增加,WPU膜的结晶性逐渐下降;耐水性、耐溶剂性和热稳定性逐渐增强;WPU乳液粒子黏连程度增加. 当APTES-N₃质量分数从0增大到12%时,WPU膜的拉伸强度从14.3 MPa增加到28.6 MPa.     

Physical characteristics and properties of waterborne polyurethane materials reinforced with silk fibroin powder

Degummed silk filament was pulverized with a home‐made machine to obtain silk fibroin (SF) powder, and the structure, morphology, and particle size of the SF powder were investigated. The individual spherical particles and aggregates with different morphology of silk fibroin coexisted in water. A waterborne polyurethane (WPU) aqueous dispersion was blended with the SF powder to prepare novel blended materials with improved physical properties. The average particle size and zeta potential of the WPU/SF aqueous dispersions were characterized. The result showed that the WPU/SF dispersion with higher SF content exhibited a less negative zeta potential and a larger average particle size. Furthermore, the effect of SF content on the morphology, miscibility, and mechanical properties of the resulting blended films was studied by scanning electron microscopy, wide‐angle X‐ray diffraction, dynamic mechanical thermal analysis, and tensile testing. The films showed an improved Young's modulus and tensile strength from 0.3 to 33.8 MPa, and 0.6 to 5.2 MPa, respectively, with the increasing of SF up to a content of 26 wt %. The negative charges in the periphery and the small particle size made a good effort on dispersing SF powder into the WPU matrix as small aggregates, and the SF powder led to the efficient strengthening of WPU materials. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 940–950, 2010     

Preparations and properties of waterborne polyurethane/allyl isocyanated-modified graphene oxide nanocomposites

We synthesized waterborne polyurethane (WPU)/allyl isocyanate modified graphene oxide (iGO) nanocomposites by UV curing, and the effects of iGO on the mechanical, dynamic mechanical, and thermal properties of the nanocomposites were systematically investigated. It was shown that the iGO chemically incorporated into the WPU chains by covalent bonding acts as a multifunctional cross-linking agent as well as reinforcing filler. Consequently, the tensile strength, glassy and rubbery state moduli, glass transition temperature, and thermal stability of the WPU were significantly increased up to an iGO content of 1%, beyond which most of the above properties showed a decrease, due probably to the auto-inhibition of the allyl compounds.     

Effect of 3-Aminopropyltriethoxysilane on Solvent Resistance,Thermal Stability,and Mechanical Properties of Two-Component Waterborne Polyurethane

A two-component waterborne polyurethane (2K-WPU) was obtained by the reaction between a hydroxyl-component waterborne polyurethane and a hydrophilically modified polyisocyanate. A hydroxyl-component waterborne polyurethane with a cross-link structure of Si-O-Si groups was synthesized by means of 3-aminopropyltriethoxysilane (APTES) and trimethylolpropane end-capping concurrently. Mean particle size and viscosity of the hydroxyl-component WPU mini-emulsions were examined by a laser particle analyzer and a Brookfield viscometer. Fourier transform-infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) were utilized to analyze the chemical structure of 2K-WPU films. The influence of APTES content on thermal stability, mechanical properties, and solvent resistance of 2K-WPU films was also investigated by thermogravimetric analysis (TGA), a universal testing machine, and an immersion test under three kinds of solvent (ethanol, acetone, and dichloromethane) for 24 h, respectively. The results show that 2K-WPU films containing APTES have excellent thermal stability, tensile strength, and breaking elongation. Additionally, these films possess the strongest resistance to ethanol, as well as resistance to acetone and dichloromethane to a certain extent at the APTES content of 4 wt.%.     

Structure and properties of the nanocomposite films of chitosan reinforced with cellulose whiskers

Bio‐based nanocomposite films were successfully developed using cellulose whiskers as the reinforcing phase and chitosan as the matrix. Cellulose whiskers, with the lengths of 400 ± 92 nm and diameters of 24 ± 7.5 nm on average, were prepared by hydrolyzing cotton linter with sulfuric acid solution. The effects of whisker content on the structure, morphology and properties of the nanocomposite films were characterized by SEM, XRD, FTIR, UV‐vis spectroscopy, DMA, TG, tensile testing, and swelling experiment. The results indicated that the nanocomposites exhibited good miscibility, and strong interactions occurred between the whiskers and the matrix. With increasing whisker content from 0 to 15–20 wt %, the tensile strength of the composite films in dry and wet states increased from 85 to 120 MPa and 9.9 to 17.3 MPa, respectively. Furthermore, the nanocomposite films displayed excellent thermal stability and water resistance with the incorporation of cellulose whiskers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1069–1077, 2009     

Monocomponent Waterborne Polyurethane Adhesives: Influence of the Crosslinking Agent on Their Properties

To improve the properties of the monocomponent waterborne polyurethane (WPU) adhesives, a series of crosslinked WPU were prepared with trifunctional polyester polyol (P210) as crosslinking agent. The crosslinked WPU dispersions and their films were characterized by conventional methods. The adhesion property of the samples was measured from T-peel test of leather/WPU adhesive/leather joints. Compared with the linear one, the crosslinked WPU exhibited low viscosity, small particle size, and low surface tension. For crosslinked films, the thermal stability, water resistance and mechanical properties were remarkably enhanced. The experimental data of T-peel test indicated that the adhesive strength significantly increased to 4.8 KN/m by crosslinking up to the optimum crosslink index of 1.2 and then showed a small decrease with excess.     

水性聚氨酯硬段含量对其氢键相互作用及性能的影响

异佛尔酮二异氰酸酯（IPDI）、二羟甲基丙酸(DMPA)作为硬段,合成了水性聚氨酯。 研究了硬段含量（质量分数）对乳液稳定性、膜耐热和力学性能等的影响。 当硬段质量分数低于26%时,乳液贮存稳定性较差。 随着硬段含量增加,聚氨酯膜拉伸强度迅速增加,断裂伸长率略有降低;红外光谱显示,自由的N-H伸缩振动峰强度减弱,氢键化N-H的振动峰强度增加;同时C=O伸缩振动峰整体向低波数方向移动,C=O伸缩振动峰峰形有明显的变化;DSC测试在50～125 ℃出现明显的氢键解离现象,吸热峰增强,证实了氢键作用力随着硬段含量的增加逐渐增强。 TG测试表明,水性聚氨酯硬段和软段分步解离,随着硬段含量的增加,硬段分解温度降低,水性聚氨酯耐热性能下降。     

Synthesis and thermal properties of antimony doped tin oxide/waterborne polyurethane nanocomposite films as heat insulating materials

The waterborne polyurethane (WPU) was synthesized from the polycondensation between isophorone diisocyanate (IPDI) and polyoxypropylene glycol (N‐210) and then dispersed into water. Subsequently, the WPU emulsion was modified with antimony doped tin oxide (ATO) nanoparticle by ultrasonic dispersion. The ATO/WPU emulsion was cast onto Teflon molds. After being dried, ATO/WPU films were prepared. TEM indicated that the ATO nanoparticles were homogeneously dispersed in the polymer matrix at the nanometer scale. DSC showed that the ATO/WPU nanocomposites displayed increased glass transition temperatures compared to the control WPU. The mechanical properties of the films were characterized by dynamic‐mechanical analysis (DMA). The higher glass transition temperature and storage modulus indicates the superior mechanical properties of WPU modified by ATO nanoparticles over the conventional unmodified WPU. The thermal behaviors of the films were evaluated by thermogravimetric analysis (TGA). It could be found that the incorporation of ATO into WPU can improve the thermal stability dramatically. The results from UV–visible–near infrared spectra indicated that the ATO/WPU films could decrease the infrared transmission effectively. The heat‐insulation measurements showed that glass coated with ATO/WPU films possessed better heat‐insulating effect than empty glass. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis,morphology, and properties of waterborne m-TMXDI-based anionic polyurethane and hybrids

In this study, waterborne polyurethane (WPU) hybrid emulsions with a weight ratio of 2/1 were prepared by emulsion polymerization using a mixture of styrene (St) and/or butyl acrylate (BA) monomers with WPU dispersion. WPU dispersion was synthesized with isocyanic acid and m-tetramethylxylene diisocyanate (m-TMXDI)-based anionic poly(urethane-urea) dispersions using the prepolymer mixing process. The structures of WPU and hybrids were characterized by FTIR spectroscopy. The size and morphology of the latex particles were investigated using dynamic light scattering and transmission electron microscopy, respectively. The stability of the emulsions was determined according to their shelf life and particle size using the dispersion analyser LUMiSizer® with STEP?-Technology. The thermal and mechanical properties of these films were examined by thermogravimetric analysis and strain-stress curves.     

Tailoring the morphology and properties of waterborne polyurethanes by the procedure of cellulose nanocrystal incorporation

Polyurethane waterborne synthesis was performed using a two-step method, commonly referred to as a prepolymer method. Nanocomposites based on waterborne polyurethane and cellulose nanocrystals were prepared by the prepolymer method by altering the mode and step in which the nanofillers were incorporated during the polyurethane formation. The morphology, structural, thermal, and mechanical properties of the resulting nanocomposite films were evaluated by Fourier transform infrared spectroscopy (FTIR), small angle X-ray scattering (SAXS), scanning electron microscopy (SEM), and tensile tests. FTIR results indicated that the degree of interaction between the nanofillers and the WPU through hydrogen bonds could be controlled by the method of cellulose nanocrystal incorporation. Data obtained from SAXS experiments showed that the cellulose nanocrystals as well as the step of the reaction in which they are added influenced the morphology of the polyurethane. The reinforcing effect of CNCs on the nanocomposites depends on their morphology.     

Fabrication of functional waterborne polyurethane/montmorillonite composites by click chemistry method

"Click" chemistry method was used to fabricate novel waterborne polyurethane (WPU)/montmorillonite (MMT) composites based on alkyne-containing WPU and azide-modified montmorillonite. The morphology of these composites was characterized by x-ray diffractometer, scanning electron microscope. The mechanical properties, thermal stability, and flame resistance of the composites were investigated by tensile, thermogravimetry and cone calorimetric experiments, etc. The experimental results show that the tensile strength, water resistance and flame retardancy of the WPU/MMT composites have been reinforced efficiently owing to the linking of MMT by click reaction.     

Poly(ether‐imide) and related sepiolite nanocomposites: investigation of physical,thermal, and mechanical properties

Novel poly(ether‐imide) and sepiolite nanocomposites were synthesized based on a unique diamine monomer with the aim of improving physical and mechanical properties of final polyimide films. The diamine was polycondensed with 4,4′‐(hexafluoroisopropylidene) diphthalic anhydride to produce related poly(ether amic acid) prepolymer. Pure poly(ether‐imide) and nanocomposite films were prepared via thermal imidization process of poly(ether amic acid). Coexistence of ether, pyridine, and phenylene functional groups in the diamine chemical structure resulted in flexible polyimide films with significant thermal, physical, and mechanical properties. Thermal stability, glass‐transition temperature, dimensional stability, and tensile properties of polymer and nanocomposites were studied and compared. Morphology of nanocomposites was also investigated using scanning and transmission electron microscopic methods to study the distribution and dispersion behavior of sepiolite nanofibers in the polyimide matrix. By introduction of sepiolite nanoparticles, overall improvement of properties was observed in respect to pure polyimides. Copyright © 2015 John Wiley & Sons, Ltd.     

Preparation and Characterization of Blend Films of Poly(Vinyl Alcohol) and Sodium Alginate

Blend films of poly(vinyl alcohol) (PVA) and sodium alginate (NaAlg) were prepared by casting from aqueous solutions. This blend films were characterized by tensile strength test, Fourier transform infrared spectroscopy (FT‐IR), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The miscibility in the blends of PVA and NaAlg was established on the basis of the thermal analysis results. DSC showed that the blends possessed single, composition‐dependent glass transition temperatures (T_gs), indicating that the blends are miscible. FT‐IR studies indicate that there is the intermolecular hydrogen bonding interactions, i.e. –OH…^?OOC– in PVA/NaAlg blends. The blend films also exhibited the higher thermal stability and their mechanical properties improved compared to those of homopolymers.     

Effects of flower-like ZnO nanowhiskers on the mechanical, thermal and antibacterial properties of waterborne polyurethane

A novel waterborne polyurethane/flower-like ZnO nanowhiskers (WPU/f-ZnO) composite with different f-ZnO content (0-4.0 wt%) was synthesized by an in-situ copolymerization process. The f-ZnO consisting of uniform nanorods was prepared via a simple hydrothermal method. In order to disperse and incorporate f-ZnO into WPU matrix, f-ZnO was modified with γ-aminopropyltriethoxysilane. Morphology of f-ZnO in WPU matrix was characterized by scanning electron microscope. The properties of WPU/f-ZnO composites such as mechanical strength, thermal stability as well as water swelling were strongly influenced by the f-ZnO contents. It was demonstrated that appropriate amount of f-ZnO with good dispersion in the WPU matrix significantly improved the performance of the composites. The mechanical property was enhanced with an increase of f-ZnO content up to the optimum content (1 wt%) and then declined. Incorporation of f-ZnO enhanced the water resistance of the composites remarkably. It was amazing to observe that the thermal degradation temperatures of the composites initially decreased significantly and then leveled off with content increase of f-ZnO, which was different from the results of other WPU composite systems reported. Antibacterial activity of WPU/f-ZnO composite films against Escherichia coli and Staphylococcus aureus was also tested. The results revealed that the antibacterial activity enhanced with the increasing f-ZnO content, and the best antibacterial activity was obtained at the loading level of 4.0 wt% f-ZnO.     

Chitin/graphene oxide composite films with enhanced mechanical properties prepared in NaOH/urea aqueous solution

Chitin/graphene oxide (GO) composite films with excellent mechanical properties were prepared in NaOH/urea solution using a freezing/thawing method. The structure, thermal stability and mechanical properties of the composite films were investigated. Use of an atomic force microscope and transmission electron microscopy indicated that GO was successfully exfoliated to a single layer by ultrasonication. The results revealed that GO nanosheets were homogeneously dispersed and embedded in the chitin matrix. Due to the strong interactions between GO and the chitin matrix, the tensile strength and elongation at break of the composite film possessing 1.64 wt% GO were significantly improved by 98.7 and 114.5 %, respectively, compared with pure chitin film.     

Physical and mechanical properties of graphene oxide/polyethersulfone nanocomposites

The aim of this study was to investigate physical and mechanical properties of graphene oxide (GO)/polyethersulfone (PES) nanocomposite films. The films were produced by solution casting method. The mechanical properties of composite films were evaluated by tensile test. A significant enhancement in the mechanical properties of neat PES films was obtained incorporating a small amount of GO loading (0.05–1 wt.%). The highest tensile strength was observed at 1 wt.% of GO. Comparisons were made between experimental data and the Halpin–Tsai model predictions for the tensile strength and modulus of GO/PES composites. The effect of an orientation factor on model predictions was also acquired. The hydrophilicity of the nanocomposite was evaluated by assessing contact angle and enhanced wet ability of the films was obtained with increasing the amount of GO up to 1%. The morphology of the nanocomposites was investigated using scanning electron microscopy and transmission electron microscopy and the results revealed a good dispersion of GO in the PES matrix. The thermal behavior of the composite was also studied. Thermal stability of composites was increased by adding the GO. Copyright © 2013 John Wiley & Sons, Ltd.     

Poly(vinyl alcohol)-α-chitin composites reinforced by oil palm empty fruit bunch fiber-derived nanocellulose

Poly(vinyl alcohol)-α-chitin composite films reinforced by oil palm empty fruit bunch fiber-derived nanocellulose were prepared by casting technique. Fourier transform infrared spectroscopy analysis revealed partial miscibility between chitin and poly(vinyl alcohol) through hydrogen bonding, as supported by differential scanning calorimetry and field emission scanning electron microscopy. Tensile strength of the poly(vinyl alcohol)/chitin films increased with α-chitin content varied from 10 to 30?wt%, which was from 29.06 to 39.27?MPa. With the addition of 1?wt% nanocellulose, a maximum improvement of 57.64 and 50.66% in terms of tensile strength and Young’s modulus was achieved, respectively.     

High strength,high stiffness and toughness,defect-tolerant waterborne polyurethane with healing and antibacterial abilities

The nature creates many biomaterials such as spider silk which exhibits a combination of stiffness, strength and toughness. However, most of synthetic unfilled materials suffer from a trade-off between toughness and stiffness. Inspired by the structure of spider silk but beyond it, we proposed a novel molecular design to achieve transparent unfilled waterborne polyurethane (WPU) with simultaneously enhanced stiffness (280.9 MPa), tensile strength (25.1 MPa) and toughness (140.0 MJ/m³) as well as good elasticity (710%). The designed WPU comprised homogeneous continuous phase (soft segments) and diverse H-bonds (hard segments) dispersed in it. The increase of rigid molecular chain content and H-bonds contributed to the high stiffness of WPU. Furthermore, the mismatch of stiffness between hard domains and soft segments might promote crack deflection and branching, which endowed the robust WPU with fracture energy of 81.16 kJ/m². The robust WPU film could be healed to recover most of its original mechanical properties (strength for 24.4 MPa and elongation for 610%) under heating. In addition, the WPU films demonstrated good antibacterial performance against Staphylococcus aureus and Escherichia coli after chlorination.     

Chemical hybridization of imidized waterborne polyurethane with silica particle

Chemical hybrids of imidized waterborne polyurethane (WPU) with silica nanoparticle were synthesized by UV cure. Imide groups were introduced into the hard segment of UV curable WPU by extending the NCO-terminated prepolymers with pyromellitic dianhydride where chemical hybridization by UV cure was made between the acrylate-terminated polyurethane prepolymer and vinyltrimethoxysilane-silica oligomer. It was found that imidization of WPU and imidized WPU-silica hybrids showed remarkably high mechanical and dynamic mechanical properties at room and elevated temperatures as well as thermal stability.