Comparative study between core-shell and interpenetrating network structure polyurethane/polyacrylate composite emulsions

Anionic aqueous polyurethane dispersion was prepared by using carboxyl acid group to make the polyurethane dispersible, and then nanograde core-shell and crosslinked IPN structure polyurethane/polyacrylate composite latex (PUA) were synthesized by soap-free emulsion polymerization method with polyurethane dispersion as seed. FTIR, DSC, dynamic light scattering, TEM, ESCA, TGA, electronic tensile machine were employed to investigate the structures and properties of the composite latex and their polymers. Meanwhile the core-shell composite PUA emulsion and the crosslinked IPN composite PUA emulsion were compared. The results showed that the particle morphology of PUA composite emulsion is inverted core-shell structure with polyacrylate as the core and with polyurethane as the shell. The morphology of the crosslinked PUA emulsion was multi-core structure. The surface in core-shell PUA contains rich PU phase. The phase structure of the crosslinked PUA is more uniform. Three transition temperatures are observed for the core-shell composite PUA, two transitions are observed for the film from the crosslinked PUA. The TGA curves of core-shell PUA and crosslinked PUA exhibit two stages, the first stage corresponds to the thermal decomposition of hard segments in seed polyurethane; the second stage corresponds to the decomposition of soft segments in PUA and decomposition of polyacrylate. With the increase of glycidyl methacrylate (GMA) amounts in PUA composite emulsions, the tensile strength of the PUA films as well as the average diameter of the PUA composite emulsion particles increase, the elongation at break of the PUA films decreases.     

The Effect of Weight Fraction of H-PDMS on the Latex Membrane and the Stability of Composite Emulsion of H-PDMS/Acrylate

High hydrogen-containing polymethylsiloxane(H-PDMS)/polyacrylate composite emulsion was synthesized by a drop-adding method for monomer emulsion. The effects of weight fraction of H-PDMS on the stability of composite emulsion, water resistance and heat-aging resistance of the latex membrane have been investigated. The TEM demonstrated that latex particles are a core-shell structure. By analyzing the spectrums of FTIR and ¹H-NMR, it can be indicated that H-PDMS had reacted with acrylate monomer resulting chemical bond formation. The core-shell structure and chemical bond play an important role to restrain phase separation of composite emulsion and enhance the stability of the emulsion. By analyzing the surface tension, apparent viscosity and morphological structure, the results showed that the stable composite emulsion system can be obtained in which the average latex particle size was smaller than 90 nm when weight fraction of H-PDMS is below 16% (based on the weight of acrylate monomer), the stable emulsion system can be obtained in which the average latex particle size becomes larger than 90 nm when the weight fraction of H-PDMS is above 20% of the acrylate monomer. The DSC demonstrated that the T_g of pure polyacrylate is 49°C, and there is only one T_g (35°C) when the weight fraction of H-PDMS is 13%, but there are two T_g (15°C and 25°C) when the weight fraction of H-PDMS is 16%. In addition, the water resistance and heat-aging resistance of composite latex membrane enhanced gradually with the increase of amount of H-PDMS.     

Preparation of composite polyacrylate latex particles with in situ‐formed methylsilsesquioxane cores

Composite polyacrylate latex particles were prepared through a simple method by dissolving organosilicon monomer methyltrimethoxysilane in a monomer mixture of acrylic monomers methyl methacrylate (MMA), n‐butyl acrylate (n‐BA), and acrylic acid (AA). With the addition of water needed for hydrolysis, methyltrimethoxylsilane hydrolyzed under catalysis by AA and further condensed to form polymeric methylsilsesquioxane (MSQ). The monomer mixture containing in situ‐formed MSQ was then subjected to emulsification and emulsion polymerization. Transmission electron microscopy (TEM) images showed that the obtained latex particles had a core–shell structure. Differences between the X‐ray photoelectron spectroscopy (XPS) results of the contents of silicon atoms on surfaces of films formed at temperatures above and below glass transition temperatures (T_gs) of polyacrylate evidenced that the cores were made up of MSQ and the shells were made up of polyacrylate. The static water contact angle measurements indicated that the incorporation of MSQ can result in composite latex with higher hydrophobicity. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis,morphology, and properties of waterborne m-TMXDI-based anionic polyurethane and hybrids

In this study, waterborne polyurethane (WPU) hybrid emulsions with a weight ratio of 2/1 were prepared by emulsion polymerization using a mixture of styrene (St) and/or butyl acrylate (BA) monomers with WPU dispersion. WPU dispersion was synthesized with isocyanic acid and m-tetramethylxylene diisocyanate (m-TMXDI)-based anionic poly(urethane-urea) dispersions using the prepolymer mixing process. The structures of WPU and hybrids were characterized by FTIR spectroscopy. The size and morphology of the latex particles were investigated using dynamic light scattering and transmission electron microscopy, respectively. The stability of the emulsions was determined according to their shelf life and particle size using the dispersion analyser LUMiSizer® with STEP?-Technology. The thermal and mechanical properties of these films were examined by thermogravimetric analysis and strain-stress curves.     

MORPHOLOGY EVOLUTION OF POLY（St-co-BuA）/SILICA NANOCOMPOSITE PARTICLES SYNTHESIZED BY EMULSION POLYMERIZATION

Poly（St-co-BuA）/silica nanocomposite latexes were synthesized via conventional emulsion polymerization in the presence of 3-（trimethoxysilyl）propyl methacrylate modified colloidal nano-silica. The effects of surface property, particle size and content of colloidal nano-silica as well as the concentrations of monomer and surfactant on the morphology of nanocomposite latex particles were investigated by transmission electron microscope （TEM） and scanning electron microscope （SEM） in detail. Various interesting morphologies such as grape-like, Chinese gooseberry-like, pomegranate-like and normal core-shell structures were observed. Droplet nucleation mechanism competing with micelle nucleation mechanism was proposed to explain the morphological evolution of the nanocomposite particles.     

Synthesis and morphology of an iron oxide/polystyrene/poly(isopropylacrylamide‐co‐methacrylic acid) thermosensitive magnetic composite latex with potassium persulfate as the initiator

In this work, an iron oxide (Fe₃O₄)/polystyrene (PS)/poly(N‐isopropylacryl amide‐co‐methacrylic acid) [P(NIPAAM–MAA)] thermosensitive magnetic composite latex was synthesized by the method of two‐stage emulsion polymerization. The Fe₃O₄ particles were prepared by a traditional coprecipitation method and then surface‐treated with either a PAA oligomer or lauric acid to form a stable ferrofluid. The first stage for the synthesis of the thermosensitive magnetic composite latex was to synthesize PS in the presence of a ferrofluid by emulsion polymerization to form Fe₃O₄/PS composite latex particles. Following the first stage of reaction, the second stage of polymerization was carried out with N‐isopropylacryl amide and methacrylic acid as monomers and with Fe₃O₄/PS latex as seeds. The Fe₃O₄/PS/[P(NIPAAM–MAA)] thermosensitive magnetic particles were thus obtained. The effects of the ferrofluids on the reaction kinetics, morphology, and particle size of the latex were discussed. A reaction mechanism was proposed in accordance with the morphology observation of the latex particles. The thermosensitive property of the thermosensitive magnetic composite latex was also studied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3062–3072, 2007     

Preparation and characterization of emulsifier-free core–shell interpenetrating polymer network-fluorinated polyacrylate latex particles

The emulsifier-free core–shell interpenetrating polymer network (IPN) fluorinated polyacrylate latex particles with fluorine rich in shell were prepared by emulsifier-free seeded emulsion polymerization with water as the reaction medium. The fluorinated copolymer could be fixed on the particle surface due to the formation of interpenetrating polymer network. The resultant core–shell particles were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), dynamic light scattering (DLS) analysis, Fourier transform infrared (FTIR) spectrometry, X-ray photoelectron spectroscopy (XPS) analysis and thermogravimetric analysis (TGA). The core–shell particles possessed very narrow monomodal particle size distributions. XPS analysis of the latex film displayed that perfluoroalkyl groups had the tendency to enrich at surface and there was a gradient concentration of fluorine in the structure of the latex film from the film–air interface to the film–glass interface. In addition, compared with the latex film of crosslinked polyacrylate prepared under the same condition, the emulsifier-free core–shell IPN-fluorinated polyacrylate latex film showed better thermal stability, higher contact angle and lower water uptake.     

聚氨酯/聚丙烯酸酯复合乳液粒子热力学平衡形态预测

以水性聚氨酯分散液为种子采用无皂乳液聚合新技术合成出了具有核壳结构的聚氨酯/聚丙烯酸酯（PU/PA）复合聚合物乳液。采用界面张力简化计算方法计算了聚合物与聚合物之间以及聚合物和水之间的界面张力,通过界面自由能变化最小的热力学判据对合成的复合乳液粒子的热力学平衡形态进行了预测。并利用透射电子显微镜观察和用接触角法测定的膜的表面极性对其进行了证实。结果表明：界面自由能变化的最小判据可以推广到PU/PA 体系,本文给出的界面张力的简化计算方法是可行的。     

Synthesis of P(AA‐SA)/ZnO composite latex particles via inverse miniemulsion polymerization and its application in pH regulation and UV shielding

Poly(acrylic acid‐co‐sodium acrylate)/zinc oxide, P(AA‐SA)/ZnO, composite latex particles were synthesized by inverse miniemulsion polymerization. The ZnO nanoparticles were prepared by hydrothermal synthesis and undergone oleic acid (OA) surface treatment. The X‐ray diffraction pattern and FT‐IR spectra characterized the crystal structure and functional groups of OA‐ZnO nanoparticles. An appropriate formulation in preparing P(AA‐SA) latex particles, ensuring the dominant in situ particle nucleation and growth, was developed in our experiment first. Sodium hydroxide was chosen as a costabilizer, because of its ability to increase the deprotonation of acylic acid and enhance the hydrophilicity of monomer, acrylic acid besides providing osmotic pressure. The growth mechanism of P(AA‐SA)/ZnO composite particles was proposed. The OA‐ZnO nanoparticles were adsorbed on or around the surface of P(AA‐SA) latex particles by hydrophobic interaction, thus enhanced the interfacial tension over latex particles. The P(AA‐SA)/ZnO composite latex particles owned better thermal stability than pure latex particles. The pH regulation capacity was excellent for both ZnO and P(AA‐SA) particles. Combining P(AA‐SA) and ZnO nanoparticles into composite particles, the performance in pH regulation and UV shielding was discussed from our experimental results. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8081–8090, 2008     

氟含量对含氟丙烯酸酯共混乳胶膜梯度结构和表面性能的影响

首先将制备出的平均粒径较小的含氟丙烯酸酯均聚物乳液与平均粒径较大的纯丙烯酸酯共聚物乳液按不同的比例( 1/9,2/8,3/7,4/6,5/5)共混,接着将各共混乳液在室温下(20℃)玻璃基材上干燥后,于110℃/210℃下热处理一段时间.运用接触角法,XPS、AFM、SEM-EDX等详细研究了共混乳胶膜中含氟组分含量对...     

The preparation of composite microsphere with hollow core/porous shell structure by self-assembling of latex particles at emulsion droplet interface

A submicrometer-scaled polystyrene/melamine-formaldehyde hollow microsphere composite was prepared by self-assembling of sulfonated polystyrene (SPS) latex particles at the interface of emulsion droplets and then being fixed in place using a hard melamine-formaldehyde (MF) composite layer. For control-released purposes, the influential factors that control the size and uniformity of the packed-droplets and the permeability of the composite shell, including the initial particle location, the hydrophilicity and the size of colloidal templates, the oil phase solvent and reserving time of emulsions after the addition of MF prepolymer, were further studied. Relatively uniform sized particle packed-droplets with an average diameter of 10 microm were obtained. The assembled SPS particles kept ordering and minimal conglutination after the preparation of composite microspheres, which allows of controlling the permeability from the interstices between the particles. Porous-mesh-structured MF composite layer was formed to further control the permeability. The morphology of emulsions and composite microspheres were characterized by optical microscopy, scanning and transmission electron microscopy.     

Synthesis and characterization of emulsifier-free trilayer core–shell polysilsesquioxane/polyacrylate/poly(fluorinated acrylate) hybrid latex particles

The trilayer core–shell polysilsesquioxane/polyacrylate/poly(fluorinated acrylate) (PSQ/PA/PFA) hybrid latex particles are successfully prepared, using functional PSQ latex particles with reactive methacryloxypropyl groups synthesized by the hydrolysis and polycondensation of (3-methacryloxypropyl)trimethoxysilane in the presence of a reactive emulsifier as seeds. Transmission electron microscopy (TEM), scanning electron microscopy (SEM) and dynamic light scattering (DLS) confirm that the resultant hybrid latex particles have evident trilayer core–shell structure and a narrow size distribution. The Fourier transform infrared (FTIR) spectra show that fluorinated acrylate monomers are effectively involved in the emulsion copolymerization and formed the fluorine-containing hybrid latex particles. XPS analysis of the obtained hybrid latex film reveals that the intensity of fluorine signal in the film–air interface is higher than that in the film–glass interface. In addition, compared with pure polyacrylate latex film, the obtained fluorine-containing hybrid film shows higher hydrophobicity and thermal stability, and lower surface free energy.     

Preparation of epoxy-acrylic latex based on bisphenol F epoxy resin

Bisphenol F based epoxy-acrylic latex with different amount of epoxy resin was successfully prepared by semi-continuous seeded emulsion polymerization. The resulting composite latexes had a narrow size distribution of about 105 nm in diameter. The DSC result showed that the epoxy resin and polyacrylate were grafting copolymerization. The FTIR spectra showed that the epoxy group had been introduced into the epoxy acrylic latex system, and the composite latex could be crosslinked with epoxy hardener at room temperature. The crosslinked composite latex film exhibited a high Tg compared to epoxy-acrylic latexes. The surface of the films with the epoxy resin was regular, and diffused into the polyacrylate phase in the epoxy-acrylic latexes films. Since the curing reactions occurred before latex particle coalescence stage, the surfaces of the cured epoxy-acrylate latex films had a number of interface particle. Compared with the acrylic latex, the thermal stability of the epoxy-acrylate latex was increased, and the stability of the cured film increased with increasing epoxy content.     

Polyacrylate/silica nanocomposite materials prepared by sol-gel process

Polyacrylate/silica nanocomposite was prepared by sol-gel process via in situ emulsion polymerization. The influence of the synthetic conditions, such as the ratio of different monomers and the contents of tetraethoxysilane (TEOS), γ-methacryloxypropyltrimethoxysilane (Z-6030), diethanolamine (DAM) and ammonium persulfate (APS) on the physical mechanical properties of polyacrylate/silica nanocomposite was investigated in details. Dynamics Laser Scattering (DLS) indicated that the average diameter of the polyacrylate/silica latex particles (177 nm) was bigger than that of the pure polyacrylate latex particles (105.3 nm), but the ζ potential of polyacrylate/silica was decreased respectively in contrast to that of the polyacrylate. Differential Scanning Calorimeters (DSC) analysis confirmed that the glass transition temperature of polyacrylate/nano-SiO₂ (T_g = −24 °C) was higher than that of polyacrylate (T_g = −36 °C). UV analysis showed that the UV absorbency of polyacrylate/silica was improved evidently in contrast to that of polyacrylate.     

Synthesis and characteristics of poly(N‐isopropylacrylamide‐co‐methacrylic acid)/Fe3O4/poly(N‐isopropylacrylamide‐co‐methacrylic acid) two‐shell thermosensitive magnetic composite hollow latex particles

In this study, the poly(N‐isopropylacrylamide‐methylacrylate acid)/Fe₃O₄/poly(N‐isopropylacrylamide‐methylacrylate acid) (poly(NIPAAm‐MAA)/Fe₃O₄/poly(NIPAAm‐MAA)) two‐shell magnetic composite hollow latex particles were synthesized by four steps. The poly(methyl methacrylate‐co‐methylacrylate acid) (poly(MMA‐MAA)) copolymer latex particles were synthesized first. Then, the second step was to polymerize NIPAAm, MAA, and crosslinking agent in the presence of poly(MMA‐MAA) latex particles to form the linear poly(MMA‐MAA)/crosslinking poly(NIPAAm‐MAA) core–shell latex particles. Then, the core–shell latex particles were heated in the presence of NH₄OH to dissolve the linear poly(MMA‐MAA) core to form the poly(NIPAAm‐MAA) hollow latex particles. In the third step, the Fe₃O₄ nanoparticles were generated in the presence of poly(NIPAAm‐MAA) hollow polymer latex particles and formed the poly(NIPAAm‐MAA)/Fe₃O₄ magnetic composite hollow latex particles. The fourth step was to synthesize poly(NIPAAm‐MAA) in the presence of poly(NIPAAm‐MAA)/Fe₃O₄ latex particles to form the poly(NIPAAm‐MAA)/Fe₃O₄/poly(NIPAAm‐MAA) two‐shell magnetic composite hollow latex particles. The effect of various variables such as reactant concentration, monomer ratio, and pH value on the morphology and volume‐phase transition temperature of two‐shell magnetic composite hollow latex particles was studied. Moreover, the latex particles were used as carriers to load with caffeine, and the caffeine‐loading characteristics and caffeine release rate of latex particles were also studied. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2880–2891     

室温交联型硅丙微胶乳的合成研究Ⅲ.聚合工艺对聚合稳定性及胶膜性能的影响

采用两种聚合工艺(种子微乳液聚合法和单体预乳化法)分别合成了室温交联型有机硅改性丙烯酸酯聚合物微胶乳，研完了不同工艺条件对聚合稳定性、乳胶粒径和胶膜的结构性能的影响．     

Preparation and clinical application of immunomagnetic latex

Magnetic poly(methyl methacrylate) (PMMA)/poly(methyl methacrylate‐co‐methacrylic acid) [P(MMA–MAA)] composite polymer latices were synthesized by two‐stage soapless emulsion polymerization in the presence of magnetite (Fe₃O₄) ferrofluids. Different types and concentrations of fatty acids were reacted with the Fe₃O₄ particles, which were prepared by the coprecipitation of Fe(II) and Fe(III) salts to obtain stable Fe₃O₄ ferrofluids. The Fe₃O₄/polymer particles were monodisperse, and the composite polymer particle size was approximately 100 nm. The morphology of the magnetic composite polymer latex particles was a core–shell structure. The core was PMMA encapsulating Fe₃O₄ particles, and the shell was the P(MMA–MAA) copolymer. The carboxylic acid functional groups (COOH) of methacrylic acid (MAA) were mostly distributed on the surface of the composite polymer latex particles. Antibodies (anti‐human immunoglobulin G) were then chemically bound with COOH groups onto the surface of the magnetic core–shell composite latices through the medium of carbodiimide to form the antibody‐coated magnetic latices (magnetic immunolatices). The MAA shell composition of the composite latex could be adjusted to control the number of COOH groups and thus the number of antibody molecules on the magnetic composite latex particles. With a magnetic sorting device, the magnetic immunolatices derived from the magnetic PMMA/P(MMA–MAA) core–shell composite polymer latex performed well in cell‐separation experiments based on the antigen–antibody reaction. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1342–1356, 2005     

Role of emulsifier on the particle size and polymer particle size distribution using multiwavelength spectroscopy measurements

Latex emulsions depend strongly on the polymer composition, and particle size distribution, which in turn, is a function of the preparation of the latex and on the formulation and composition variables. This study reports measurements of particle size and particle size distribution of latex emulsions as function of the reaction time and the type and concentration of emulsifier by using the multiwavelength spectroscopy technique. Results show changes in the particle size of latex emulsions with the reaction time, obtaining larger particles and broader distributions with increasing of Tween 80 ratio. The steric stabilization provides the sole nonionic emulsifier is not enough to protect the polymer particle, causing the flocculation among the interactive particles, resulting in unstable latex. However, latex emulsions prepared with Tween 80 ratio <70 wt.% can stabilize efficiently the nucleated particles, probably due to the effects provided by both, the electrostatic and steric stabilization mechanisms. The same effect is shown in the curves of conversion (%) as a function of reaction time, resulting in slower polymerization rate for Tween 80 ratio >70 wt.%. On the other hand, smaller polymer particles, in all range of emulsifier mixture, have been obtained to higher emulsifier concentration.     

室温交联型硅丙微胶乳的合成研究II.改性微胶乳的粒径控制及其微观形态表征

采用种子微乳液聚合法和单体预乳化法分别合成了室温交联型有机硅改性聚丙烯酸酯微胶乳,研究了硅烷单体的添加和氨化反应对改性微胶乳粒子大小及分布的影响。结果表明:采用种子微乳液聚合法得到的硅丙微胶乳粒子大小与硅烷单体的种类、用量和添加顺序无关,平均粒径约为40~60nm。TEM照片显示出,采用种子微乳液聚合法合成的硅丙微胶乳粒子由于内部存在交联结构而导致表面形状不规则,有“乳突”现象;而采用预乳化法合成的硅丙微胶乳粒径粗大,呈规则的球形,氨化后粒径从100nm以上减小到80nm左右,粒子表面出现“绒毛”现象,这是由于硅烷组分的水解反应受到抑制而使粒子内部的交联密度降低的缘故。     

Synthesis and characteristics of poly(methacrylic acid‐co‐N‐isopropylacrylamide) thermosensitive composite hollow latex particles and their application as drug carriers

In this work, the poly(methacrylic acid‐co‐N‐isopropylacrylamide) thermosensitive composite hollow latex particles was synthesized by a three‐step reaction. The first step was to synthesize the poly(methyl methacrylate‐co‐methacrylic acid) (poly(MMA‐MAA)) copolymer latex particles by the method of soapless emulsion polymerization. The second step was to polymerize methacrylic acid (MAA), N‐isopropylacrylamide (NIPAAm), and N,N′‐methylenebisacrylamide in the presence of poly(MMA‐MAA) latex particles to form the linear poly(methyl methacrylate‐co‐methacrylic acid)/crosslinking poly(methacrylic acid‐co‐N‐isopropylacrylamide) (poly(MMA‐MAA)/poly(MAA‐NIPAAm)) core–shell latex particles. In the third step, the core–shell latex particles were heated in the presence of ammonia solution to form the crosslinking poly(MAA‐NIPAAm) thermosensitive hollow latex particles. The morphologies of poly(MMA‐MAA)/poly(MAA‐NIPAAm) core–shell latex particles and poly(MAA‐NIPAAm) hollow latex particles were observed. The influences of crosslinking agent and shell composition on the lower critical solution temperature of poly(MMA‐MAA)/poly(MAA‐NIPAAm) core–shell latex particles and poly(MAA‐NIPAAm) hollow latex particles were, respectively, studied. Besides, the poly(MAA‐NIPAAm) thermosensitive hollow latex particles were used as carriers to load with the model drug, caffeine. The effect of various variables on the amount of caffeine loading and the efficiency of caffeine release was investigated. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5203–5214