Experimental investigation on the self-ignition of pressurized hydrogen released by the failure of a rupture disk through tubes

Hydrogen is expected to be used as a clean energy carrier. However, when high-pressure hydrogen is suddenly released into the air through tubes, self-ignition can occur by a diffusion ignition mechanism. In this paper, the phenomena of self-ignition and flame propagation during the sudden release of high-pressure hydrogen were investigated experimentally. Experimental results show that self-ignition can occur when bursting pressure is sufficiently high in spite of the shortness of the tube. For example, self-ignition was observed at a bursting pressure as high as 23.5 MPa with 50 mm long tube. When self-ignition successfully occurs, a hydrogen jet flame is produced by the ignition. The flame is then stabilized at the tube outlet. From photodiode signals and flame images, the propagation of a flame inside the tube is confirmed and the flame is detected near the rupture disk as the bursting pressure increases. When the tube length is not long enough to produce self-ignition, a hydrogen flame is observed in the only boundary layer at the end of tube and it quenches after the flame exits the tube. Consequently, the formation of a complete flame across the tube is important to initiate self-ignition, which sustains a diffusion flame after jetting out of the tube into the air. Also, in order to establish a complete flame across the tube, it is necessary to have sufficient length such that the mixing region is generated by multi-dimensional shock–shock interactions.     

Effects of a wall on the self-ignition patterns and flame propagation of high-pressure hydrogen release through a tube

High-pressure hydrogen gas is gaining more attention as the next-generation energy carrier, but its safe handling and storage remains an important issue. The possibility of self-ignition near an obstacle is a realistic concern in practical applications such as a hydrogen car, but only a few studies related to this issue have been conducted. In this paper, experimental investigations were carried out to understand the effects of a wall on ignition patterns by high-speed imaging. This study was conducted using extension tubes of different lengths at burst pressures up to 30 MPa. The wall height, distance of the wall from the tube exit and the burst pressure were considered as the main wall parameters affecting self-ignition. The results showed that the existence of a wall could not change the type of ignition patterns (i.e., the wall does not initiate or extinguish a flame) regardless of the wall height and burst pressure, but only when the tube was too short to generate a strong flame inside the tube. When the tube was long enough to induce a strong flame in the tube, however, the wall promoted flame stabilization, e.g., the flame stabilization time outside the tube was shortened by locating the wall near the tube. But its effect disappeared when the distance of the wall from the tube exceeded 10D.     

CH4掺混对高压H2泄漏自燃的抑制机制研究

本文采用高阶离散格式和详细动力学模型模拟了高压CH₄/H₂泄漏自燃过程。结果表明高压H₂泄漏自燃具有以下特性:H₂/空气间高压差会产生稀疏波、激波和燃料/空气接触断面等流动特征;高压H₂射流前端的空气温度在0.5μs内可升至1000 K以上;泄漏着火起始于贫燃区;着火后,H₂/空气扩散层内部存在多个火焰区域。对比不同混合水平下CH₄/H₂的泄漏自燃过程则发现,CH₄的加入极大地提升了高压储氢安全性。CH₄掺混抑制泄漏自燃的机制体现在三个方面:致使压缩空气的温升下降;降低燃料整体活性,尤其是H自由基的积累速率减缓;降低火焰锋面处的达姆科勒数,加剧自由基运输损失。本研究表明,向高压H₂中掺混高摩尔质量、低化学活性的其他气体是降低自燃风险的一种有效手段。     

On the mechanism of the deflagration-to-detonation transition in a hydrogen-oxygen mixture

The flame acceleration and the physical mechanism underlying the deflagration-to-detonation transition (DDT) have been studied experimentally, theoretically, and using a two-dimensional gasdynamic model for a hydrogen-oxygen gas mixture by taking into account the chain chemical reaction kinetics for eight components. A flame accelerating in a tube is shown to generate shock waves that are formed directly at the flame front just before DDT occurred, producing a layer of compressed gas adjacent to the flame front. A mixture with a density higher than that of the initial gas enters the flame front, is heated, and enters into reaction. As a result, a high-amplitude pressure peak is formed at the flame front. An increase in pressure and density at the leading edge of the flame front accelerates the chemical reaction, causing amplification of the compression wave and an exponentially rapid growth of the pressure peak, which “drags” the flame behind. A high-amplitude compression wave produces a strong shock immediately ahead of the reaction zone, generating a detonation wave. The theory and numerical simulations of the flame acceleration and the new physical mechanism of DDT are in complete agreement with the experimentally observed flame acceleration, shock formation, and DDT in a hydrogen-oxygen gas mixture.     

Violent folding of a flame front in a flame-acoustic resonance

The first direct numerical simulations of violent flame folding because of the flame-acoustic resonance are performed. Flame propagates in a tube from an open end to a closed one. Acoustic amplitude becomes extremely large when the acoustic mode between the flame and the closed tube end comes in resonance with intrinsic flame oscillations. The acoustic oscillations produce an effective acceleration field at the flame front leading to a strong Rayleigh-Taylor instability during every second half period of the oscillations. The Rayleigh-Taylor instability makes the flame front strongly corrugated with elongated jets of heavy fuel mixture penetrating the burnt gas and even with pockets of unburned matter separated from the flame front.     

CFD analysis of the HyShot II scramjet combustor

The development of novel air-breathing engines such as supersonic combustion ramjets (scramjets) depends on the understanding of supersonic mixing, self-ignition and combustion. These aerothermochemical processes occur together in a scramjet engine and are notoriously difficult to understand. In the present study, we aim at analyzing the HyShot II scramjet combustor mounted in the High Enthalpy Shock Tunnel Göttingen (HEG) by using Reynolds Averaged Navier Stokes (RANS) and Large Eddy Simulation (LES) models with detailed and reduced chemistry. To account for the complicated flow in the HEG facility a zonal approach is adopted in which RANS is used to simulate the flow in the HEG nozzle and test-section, providing the necessary inflow boundary conditions for more detailed RANS and LES of the reacting flow in the HyShot combustor. Comparison of predicted wall pressures and heat fluxes with experimental data show good agreement, and in particular does the LES agree well with the experimental data. The LES results are used to elucidate the flow, mixing, self-ignition and subsequent combustion processes in the combustor. The combustor flow can be separated into the mixing zone, in which turbulent mixing from the jet-in-cross flow injectors dominates, the self-ignition zone, in which self-ignition rapidly takes place, and the turbulent combustion zone, located towards the end of the combustor, in which most of the heat release and volumetric expansion takes place. Self-ignition occurs at some distance downstream of the injectors, resulting in a distinct pressure rise further downstream due to the volumetric expansion as observed in the experiments. The jet penetration is about 30% of the combustor height and the combustion efficiency is found to be around 83%.     

Oscillatory flame propagation: Coupling with the acoustic field

An analysis is presented of flame acceleration in a tube filled with flammable mixture, closed at one end and open to the atmosphere at its second end. Ignition takes place near the closed end; experiments then show that the flame accelerates, slows down and moves back, accelerates again, and may eventually reach considerable speeds. The one-dimensional analysis is based upon the assumption that the flame front propagates at a speed that is small compared to the speed of sound, and that depends upon the temperature and pressure perturbation due to acoustics that it encounters. A complete unsteady solution is constructed. The tube acoustics are set in motion by the expansion of the fluid due to ignition at the closed end. Subsequently, both spectrum and amplitude evolve because of the motion of the temperature interface, and because of forcing by the flame front, which itself depends upon the effect of acoustics on the state of the fluid that it encounters. Oscillations in the front position are stronger than in a previous study in which the flame propagation speed was taken to be constant. With the additional feedback now included, it is strong enough to result in strong flow reversal.     

Computational Modeling of Boundary Layer Flashback in a Swirling Stratified Flame Using a LES-Based Non-Adiabatic Tabulated Chemistry Approach

When operating under lean fuel–air conditions, flame flashback is an operational safety issue in stationary gas turbines. In particular, with the increased use of hydrogen, the propagation of the flame through the boundary layers into the mixing section becomes feasible. Typically, these mixing regions are not designed to hold a high-temperature flame and can lead to catastrophic failure of the gas turbine. Flame flashback along the boundary layers is a competition between chemical reactions in a turbulent flow, where fuel and air are incompletely mixed, and heat loss to the wall that promotes flame quenching. The focus of this work is to develop a comprehensive simulation approach to model boundary layer flashback, accounting for fuel–air stratification and wall heat loss. A large eddy simulation (LES) based framework is used, along with a tabulation-based combustion model. Different approaches to tabulation and the effect of wall heat loss are studied. An experimental flashback configuration is used to understand the predictive accuracy of the models. It is shown that diffusion-flame-based tabulation methods are better suited due to the flashback occurring in relatively low-strain and lean fuel–air mixtures. Further, the flashback is promoted by the formation of features such as flame tongues, which induce negative velocity separated boundary layer flow that promotes upstream flame motion. The wall heat loss alters the strength of these separated flows, which in turn affects the flashback propensity. Comparisons with experimental data for both non-reacting cases that quantify fuel–air mixing and reacting flashback cases are used to demonstrate predictive accuracy.     

Combustion driven oscillations

Combustion driven oscillations can occur when a turbulent flame is enclosed in a tube or cavity. Interaction between heat fluctuations and the internal standing wave field at one of the natural frequencies of the air column produces strong organ pipe tones. The sound power emitted by this thermal-acoustic interaction depends on the impedance either side of the combustion zone and on a transfer function defining the response of the flame to sound wave disturbances. If this power exceeds the rate at which energy is dissipated at the cavity boundaries then there is a growth of the internal pressure field and an increase in the radiated sound. Plane wave theory is used to calculate the flame transfer function and adjacent impedances for a simple gas fired tube assembly. The predicted instability frequencies are then compared with experimental data. The results indicate that the flame transfer function plays a dominant role in determining the acoustic stability of the cavity and that insufficient data is available for accurately predicting unsteady flame front behaviour.     

Analysis of the flame thickness of turbulent flamelets in the thin reaction zones regime

The thickness of the instantaneous flamelets in a turbulent flame brush on a weak-swirl burner burning in the thin reaction zones regime has been analysed experimentally, theoretically, and numerically. The experimental flame thickness has been measured correlating two simultaneous Rayleigh images and one OH-image from two closely spaced cross sections in the flame. It appears that the low temperature edge of the flame is thickened by turbulent eddies but that these structures cannot penetrate far enough into the flame front to distort the inner layer for the moderate Karlovitz numbers used. The flame front based on the temperature gradient at the inner layer becomes thinner for lean flames and thicker for rich methane–air flames. This has been explained theoretically and numerically by studying the influence of flame stretch and preferential diffusion on the flame thickness. It appears that the flame front thickness at the inner layer (and mass burning rate) is not influenced by turbulent mixing processes, and it seems that eddies of the size of the inner layer have to be used to change this picture. Experiments closer to the boundary of the broken reaction zones regime have to confirm this in the future.     

A flame technique to isolate the detonation/product interface relevant to rotating detonation engines

A novel experimental technique is proposed to study the detonation propagation in a layer of non-reacted gas weakly confined by combustion products. This problem is relevant to rotating detonation engines, where transverse detonations are confined by products of a previous rotation cycle, and other applications such as industrial safety. The experimental technique utilizes a flame ignited along the top wall in a long channel. The preferential growth of the flame along the long direction of the channel creates a finger flame and permits to create a narrow layer of unburned gas. A detonation ignited outside of this layer then propagates through the layer. This permits to conduct accurate observations of the detonation interaction with the inert gas and determine the boundary condition of the interaction. The present paper provides a proof-of-concept demonstration of the technique in a 3.4 m by 0.2 m channel, in which long finger flames were observed in ethylene-oxygen mixtures. The flame is visualized by high-speed direct luminosity over its entire travel, coupled with pressure measurements. A direct simulation of the flame growth served to supplement the experiments and evaluate the role of the induced flow by the flame growth, which gives rise to a non-uniform velocity distribution along the channel length. Detonation experiments were also performed at various layer heights in order to establish the details of the interaction. The structure was visualized using high speed Schlieren video. It was found that an inert shock always runs ahead of the detonation wave, which gives rise to a unique double shock reflection interaction.     

Flame acceleration process and detonation transition in a channel with roughness elements on a wall

We experimentally investigated the effect of small roughness elements, which could be regarded as the wall roughness, on flame acceleration and deflagration-to-detonation transition (DDT). Our previous experiments (Maeda et al., 2019) using the sandpaper-like irregular roughness indicated that the flame acceleration and the associated DDT were greatly enhanced by the roughness. In this study, CH* chemiluminescence imaging as well as schlieren imaging was conducted in parallel with pressure measurements using an ethylene-oxygen combustion in the channel (486 mm long, 10 mm square cross-section) with the regular roughness (square pyramid elements with a base length and a height of 1 mm) in order to directly link the interference between the flow-field affected by the roughness and the propagating flame surface resulting the enhancement of chemical reactions, whereas the schlieren imaging alone could not allow to discuss the chemical reaction field in the previous study. After the leading shock wave was formed by the initial finger flame acceleration process, multiple interactions were observed on the flame front with the flow-field and pressure disturbances of the unreacted gas near the roughness elements. The results provided clear evidence that the roughness emphasized the effect of boundary layer, and the region where the disturbance layer and the flame were interacting coincided with the strong chemical reaction in the chemiluminescence image, indicating increase of the flame surface area caused by the turbulence on the flame front, which was also validated by the rough estimation of the burning velocity. The detonation onset was observed at the flame surface near the wall with the roughness elements. The possible factors of the final detonation transition were deduced to be the hot spot formation based on the multiple interactions of pressure waves with the roughness elements and entrainment of the unreacted gas of the highly turbulent flame front.     

Gas-phase spontaneous ignition of hydrocarbons

The ignition of hydrocarbons at low temperatures is experimentally studied in a rapid-mixture-injection static reactor. The ignition process was monitored using a high-speed color video camera. It was found that, at low temperatures, ignition starts in kernels, a feature also characteristic of methods for measuring the ignition delay time at high and medium temperatures (shock tube, rapid compression machine). Kernel-mode ignition is associated with gas-dynamic phenomena inherent in different techniques of heating the gas to the desired temperature. Ignition in the kernel is of chain-thermal nature. The emergence of a visible kernel can be considered the beginning of hot flame propagation. It is shown that, in the self-ignition mode, the propagation of the flame front from the initial kernel occurs by the induction mechanism, proposed by Ya.B. Zel’dovich, rather than by the diffusion-heat-conduction mechanism. Introduction of a platinum wire into the reactor produces a catalytic effect in the negative temperature coefficient region, while virtually unaffecting the ignition delay at lower temperatures.     

Accelerating flames in tubes—an analysis

Flame acceleration in tubes is studied. A tube filled with flammable mixture is closed at one end and open to the atmosphere at its second end. When ignition takes place near the closed end, it is well-known from experiments that the flame may accelerate, oscillate and eventually reach considerable speeds. A one-dimensional analysis is presented, based upon the assumption that the flame front propagates at a speed that is small compared to the speed of sound. The analysis leads to a construction of the complete unsteady solution. Results from the analysis and from a numerical simulation are compared. They are similar enough to validate the analysis. The tube acoustics are set in motion by the expansion of the fluid due to ignition at the closed end. Subsequently, both spectrum and amplitude evolve because of the motion of the temperature interface, and because of forcing by the flame front, which the analysis precisely quantifies. Oscillations in the front position are strong enough to result in flow reversal. In addition, the induced periodic acoustic acceleration of the temperature and density interface will periodically make the flame front Rayleigh–Taylor unstable, which should result in the dramatic increase in the propagation speed seen in experiments.     

DNS analysis of boundary layer flashback in turbulent flow with wall-normal pressure gradient

The presence of swirl in combustion systems produces a marked change in their boundary layer flashback behaviour. Two aspects of swirling flow are investigated in this study: the effect of the swirl-generated wall-normal pressure gradient, and the effect of misalignment between the mean flow direction and the direction of flame propagation. The analysis employs Direct Numerical Simulation (DNS) of fuel-lean premixed hydrogen-air flames in turbulent planar channel flow with friction Reynolds number of 180. The effect of swirl on the flashback process is investigated by imposing a wall-normal pressure gradient profile. Analysis of the DNS data shows how the resulting differences in flow field and flame topology contribute to the differences in the overall flashback speed. Misalignment of the flow and propagation directions leads to asymmetry in the flame shape statistics as streaks of high velocity fluid in the boundary layer cleave into the flame front at an angle, yielding an increase in flame surface density away from the wall. Swirl has a stabilising effect on the turbulent flame front during flashback along the centre-body of a swirling annular flow due to the density stratification across the flame front, and produces a reduction in turbulent consumption speed. However the swirl also sets up a hydrostatic pressure difference that drives the flame forward, and the net effect is that the flashback speed is increased. The dominance of hydrostatic effects motivates development of relatively simple modelling for the effect of swirl on flashback speed. A model accounting for the inviscid momentum balance and for confinement effects is presented which adequately describes the effect of swirl on flashback speed observed in previous experimental studies.     

Effects of heat loss and viscosity friction at walls on flame acceleration and deflagration to detonation transition

The coupled effect of wall heat loss and viscosity friction on flame propagation and deflagration to detonation transition(DDT) in micro-scale channel is investigated by high-resolution numerical simulations.The results show that when the heat loss at walls is considered, the oscillating flame presents a reciprocating motion of the flame front.The channel width and Boit number are varied to understand the effect of heat loss on the oscillating flame and DDT.It is found that the oscillating propagation is determined by the competition between wall heat loss and viscous friction.The flame retreat is led by the adverse pressure gradient caused by thermal contraction, while it is inhibited by the viscous effects of wall friction and flame boundary layer.The adverse pressure gradient formed in front of a flame, caused by the heat loss and thermal contraction, is the main reason for the flame retreat.Furthermore, the oscillating flame can develop to a detonation due to the pressure rise by thermal expansion and wall friction.The transition to detonation depends non-monotonically on the channel width.     

Experimental investigation on the flame front resistance of gas channel growth with melt formation in iron ore sinter beds

The resistance of the flame front within the solid bed constitutes a fundamental and crucial area in porous bed combustion as the flame front propagation is highly related to the productivity and product quality. This paper focuses on the iron ore sintering, a thermal agglomeration process in steel mills. The results from a detailed experimental study of the pilot-scale pot tests under the conditions of a wide range of fuel rate are presented. The primary objective is to provide better understanding of the growth of gas channels relating to melt formation in the flame front and its resistance to flow. The sintering bed was divided into several zones based on the temperature profile and component distribution. Even though there is a continuous one-to-one replacement of humidified zone with porous sintered zone, a constant air flow rate during sintering could be obtained, indicating the ～100?mm high-temperature zone has a controlling effect on sintering bed permeability. The specific pressure drop value in high-temperature zone increases from ～3?kPa in upper bed to ～7?kPa in bottom bed, which varies with the bed temperature and structure properties. Both the green bed and sintered bed were scanned by X-ray computed tomography, the reconstruction and image analysis showed that the sintered bed has large gas channels and many more closed pores due to solid-melt-gas coalescence. More melt is generated when the heat is accumulated along the bed or input higher coke content, showing a propensity to suppress the gas channel growth and amplify the mismatch of gas transportation along the bed. Higher coke rate leads to a higher resistance in flame front, resulting in a slower flame front speed. These results are aimed to provide quantitative validation for improvements of a numerical sintering model in a future work.     

An Analytical Study of Hydrodynamic Instability in the Flame. 1. Viscous Gas in the Flame Zone

The problem of the hydrodynamic stability of slow combustion is analytically solved with consideration given to the viscosity of the gas in the flame zone, the temperature dependence of the viscosity, and the dependences of the flame speed on the front curvature according to the Markstein model and on the pressure. The viscous forces in the flame zone alone cannot ensure the stability of the flame at any values of the Reynolds number. These forces act only as amplifiers of the stabilizing factor according to the Markstein model or in the case of a negative dependence of the flame velocity on the pressure. This property of internal friction forces is the more pronounced, the stronger the viscosity increases with the temperature. Thermal expansion is not only a destabilizing factor, leading to an increase in viscosity and other transport coefficients, but also produces a stabilizing effect.     

Ignition of a sequential combustor: Evidence of flame propagation in the autoignitable mixture

Ignition of the second stage in a lab-scale sequential combustor is investigated experimentally. A fuel mixing section between jet-in-cross-flow injection and the second stage chamber allows the fuel and vitiated, hot cross-flow to partially mix upstream of the main heat release zone. The focus of the present work is on the transient ignition process leading to a stable flame in the second stage. High-speed OH-PLIF as well as OH chemiluminescence imaging is applied to obtain complementary planar and line-of-sight integrated information on the ignition. We find experimental evidence for the co-existence of two regimes dominating the chamber ignition, i.e. autoignition and flame propagation. As the mass flow of the dilution air injected downstream of the first stage is increased (i.e. mixing temperatures in the fuel mixing section are decreased), we transition from an autoignition to a flame propagation dominated regime. Hysteresis in the ignition behavior is observed indicating that the first stage in a sequential combustor may be operated at leaner conditions than required for ignition of the second stage. The time traces of integral heat release obtained simultaneously with a photomultiplier tube show distinct features depending on the dominating regime, which is important for high-pressure testing with limited optical access.     

微小圆管中分裂火焰的实验与理论研究

对丙烷/空气在内径2 mm的圆管内的预混燃烧进行了实验研究,借助于高速数码摄像机发现了分裂火焰现象,其中一个为向上游传播的较亮的常规火焰,另一个为向下游传播的较暗的微弱火焰。这些火焰先后熄灭,经过一段时间后又重复发生自着火、分裂、反向传播、灭火过程。这种现象在富燃、化学恰当比以及贫燃火焰中都有存在。一维非稳态计算表明化...