Synthesis of electrically conductive polypyrrole-polystyrene composites using supercritical carbon dioxide: II. Effects of the doping conditions

A polymer composite of polypyrrole (PPy) and polystyrene (PS) was synthesized in this study. Pyrrole was firstly impregnated within the PS substrate where supercritical carbon dioxide (SCCO₂) at 40 °C and 10.5 MPa was used as the solvent. The resulting polymer composite was then soaked in a solution of metallic salt to form an electrically conductive product. Thermal analyses were carried out in this study. Glass transition temperatures from the DSC curves and thermal decomposition temperatures from the TGA curves were observed. These temperatures rise gradually from pure PS, undoped blend to doped composite that indicates blending took place in SCCO₂, and polymerization was proceeding when the pyrrole/PS blend was soaking in the doping solution. Furthermore, various effects of the doping conditions on the conductivity of the PPy/PS composite were investigated. Water and acetonitrile were used as the solvents where the former yielded a higher conductivity of the product. Various doping temperatures were studied and a maximum conductivity was observed at 25 °C. The conductivity also depends on the nature of the oxidant. A bell-shaped profile of the conductivity with respect to the concentration of each oxidant was obtained. The maximum conductivity of the composites with iron compounds as oxidants decreases in the following order of anions: chloride > sulfate > perchloride > nitrate in aqueous solutions. Comparison of the scanning electron microscope results of the composite was presented where chloride and nitrate anions were used as the oxidant. It was found that the composite with higher conductivity has higher bulk density and less porous morphology.     

Preparation of conductive polypyrrole (PPy) composites under supercritical carbon dioxide conditions

Electrically conductive composites were prepared via the chemical oxidative polymerization of the pyrrole monomer in polystyrene (PS) and zinc neutralized sulfonated polystyrene (Zn-SPS) films under supercritical carbon dioxide (SC-CO₂) conditions. The strong swelling effect of SC-CO₂ made polypyrrole (PPy) particles not only form on the surface, but also become incorporated into the film, resulting in a homogeneous structure with a relatively higher conductivity. By comparison, the composite prepared in aqueous solutions shows a skin-core structure and a conductivity of 3 to 4 orders of magnitude lower than that of the former due to the diffusion-controlled process of the pyrrole monomer. The percolation thresholds of PS/PPy and Zn-SPS/PPy composites were 6.2% and 2.7% of the volume fraction of PPy, respectively, much lower than the theoretically predicted value of 16%. Moreover, the conductive composites prepared under SC-CO₂ conditions showed higher thermal stability, especially in the high-temperature region. Translated from Chemical Journal of Chinese Universities, 2006, 27(4): 771–774 (in Chinese)     

Preparation and characterization of porous conducting poly(dl-lactide) composite membranes

Solid conducting biodegradable composite membranes have shown to enhance nerve regeneration. However, few efforts have been directed toward porous conducting biodegradable composite membranes for the same purpose. In this study, we have fabricated some porous conducting poly(dl-lactide) composite membranes which can be used for the biodegradable nerve conduits. The porous poly(dl-lactide) membranes were first prepared through a phase separation method, and then they were incorporated with polypyrrole to produce porous conducting composite membranes by polymerizing pyrrole monomer in gas phase using FeCl₃ as oxidant. The preparation conditions were optimized to obtain membranes with controlled pore size and porosity. The direct current conductivity of composite membrane was investigated using standard four-point technique. The effects of polymerization time and the concentration of oxidant on the conductivity of the composite membrane were examined. Under optimized polymerization conditions, some composite membranes showed a conductivity close to 10⁻³ S cm⁻¹ with a lower polypyrrole loading between 2 and 3 wt.%. A consecutive degradation in Ringer's solution at 37 °C indicated that the conductivity of composite membrane did not exhibit significant changes until 9 weeks although a noticeable weight loss of the composite membrane could be seen since the end of the second week.     

Carbon dioxide as a porogen on self-organized nano-structure of amphiphilic side-chain type liquid crystalline di-block copolymers

Liquid and supercritical carbon dioxide (LCO₂, SCCO₂) have been used as a porogen to swell self-organized nano-structure of an amphiphilic side-chain type liquid crystalline PEO–b-PMA(Az) copolymer. Carbon dioxide interacts with the hydrophilic PEO domain rather than the PMA matrix. The preferential interactions of PEO component with carbon dioxide result in a solvent-induced surface topology changes and the generation of a nano-porous template. The area density of the nano-pores is identical to that of the original copolymer film while keeping the hexagonally packed PEO nano-scale organization. Since the process is based on the gases diffusion on solid surfaces under controlled temperature and since neither polymer block is fundamentally altered by the sorption effect, the process is fully reversible. The supercritical condition of CO₂ treatment gives rise to the highest expansion of pre-patterned PEO cylinders and consecutively induces the retardation of PEO crystallization. This versatile thermo-diffuso approach would be applied to a wide variety of pre-patterned copolymers systems for nano-templating applications requiring nano-scale features sizes and/or area feature densities.     

Electrically conductive composite prepared by template polymerization of pyrrole into a complexed polymer

Electrically conducting polymer composite films have been synthesized by the exposure of poly(4-vinylpyridine) complexed with cupric ions to pyrrole and water vapor. To immobilize a stoichiometric amount of the oxidant inside the polymer matrix, the ratio of poly(4-vinylpyridine)/cupric ion = 1.8 was chosen. Polypyrrole was formed in this tailored structure by a template polymerization process. Opaque polymer composite films with electrical conductivity up to 60 (Ω cm)^?1 have been obtained by this method, However, slightly colored transparent composite thin films with a conductivity as high as 50 (Ω cm)^?1 were also produced. The electrically conducting polymer composite films and the metal-polymer complex have been characterized by XPS and IR spectroscopy, elemental analysis, EDX, and scanning electron microscopy. The polymerization process was also followed by use of a quartz crystal microbalance. © 1994 John Wiley & Sons, Inc.     

Improved lithium exchange at LiFePO4 cathode particles by coating with composite polypyrrole–polyethylene glycol layers

The polypyrrole–LiFePO₄ composites were synthesized by simple chemical oxidative polymerization of pyrrole (Py) monomer directly on the surface of LiFePO₄ particles. Properties of resulting polypyrrole–LiFePO₄ (PPy-LiFePO₄) samples (especially conductivity) are strongly affected by the preparation technique, polymer additives, and conditions during synthesis. For increasing of PPy-LiFePO₄ conductivity, we used polyethylene glycol (PEG) as additive during polymerization. The electrochemical behavior of the samples was examined by cyclic voltammetry and electrochemical impedance spectroscopy. It was found that PPy/PEG composite polymer decreased the particle to particle contact resistance. Impedance measurements showed that the coating of PPy/PEG significantly decreases the charge transfer resistance of LiFePO₄ electrodes.     

超临界二氧化碳流体环境中导电聚吡咯复合材料的制备

以聚苯乙烯(PS)和锌盐中和的磺化聚苯乙烯(Zn-SPS)膜为基体, 在超临界二氧化碳(SC-CO₂)环境中用化学氧化法原位制备了聚吡咯(PPy)导电复合材料. 由于SC-CO₂对聚合物基体的强溶胀作用, 吡咯分子高效地扩散到基体内部进行聚合而形成导电通路, 得到比传统的水溶液法更高的电导率. 聚合物基体的性质对复合材料的导电性和形貌产生重要影响. 在相同条件下, Zn-SPS/PPy的电导率比PS/PPy高3~4个数量级, 而它们的体积逾渗阈值分别为2.7%和6.2%, 远远低于理论预测值(16%).     

The development of conductive composite surfaces by a diffusion-limited in situ polymerization of pyrrole in sulfonated polystyrene ionomers

Electrically conductive composite surfaces were prepared by a diffusion-controlled in situ polymerization of pyrrole in the surface layer of sulfonated polystyrene ionomer films. Premolded films of the ionomer sulfonic acid derivatives were sequentially immersed in aqueous solutions of pyrrole and FeCl₃, and polymerization occurred only where both the monomer and the oxidant were present. The penetration of the polypyrrole (PPy) into the film was controlled by varying the immersion time in the monomer solution. The amount of PPy produced depended on the immersion time of the film in the monomer and the degree of sulfonation of the ionomer. Surface conductivities of 10⁻⁴-10⁻¹ S/cm were achieved with PPy concentrations from 2 to 22 wt % and composite layers as thin as 15 μm. Intermolecular interactions occurred between PPy and the ionomer by proton transfer. Incorporation of PPy also increased the tensile strength of the ionomer film, significantly increased its modulus above T_g, and inhibited melt flow. © 1997 John Wiley & Sons, Inc.     

Polymerization initiated by an electron donor–acceptor complex. Part IV. Kinetic study of polymerization of methyl methacrylate initiated by the charge-transfer complex consisting of poly-2-vinylpyridine and liquid sulfur dioxide

A kinetic study has been made of the polymerization of methyl methacrylate (MMA) initiated by a charge-transfer complex of poly-2-vinylpyridine (electron donor) and liquid sulfur dioxide (acceptor) in the presence of carbon tetrachloride. It is concluded that the polymerization proceeds through free-radical intermediates, as with the pyridine-liquid sulfur dioxide complex system. The association constants K of acceptor and polymer electron donors which range widely in their molecular weight were determined spectrophotometrically, and it has been found that both K and overall rate of polymerization R_p of MMA decrease with increasing molecular weight of polymer donor; contrary to this, molecular weight of PMMA formed increases with increasing molecular weight of the polymer donor. Other kinetic behaviors was essentially the same as in the pyridine–liquid sulfur dioxide system, i.e., R_p is proportional to the square root of the concentration of the complex and to the 3/2-order of the monomer concentration; R_p is clearly sensitive to the carbon tetrachloride concentration at low concentration of carbon tetrachloride, but for a higher concentration it is practically independent of the carbon tetrachloride concentration. It has been deduced from a kinetic mechanism for the initiation that a primary radical may be produced from the reduction of carbon tetrachloride by an associated complex consisting of liquid sulfur dioxide–polymer donor and the monomer.     

Conductive composite of polyaniline and tungsten carbide

Conductive polyaniline/tungsten carbide (PANI/TC) composite was synthesized via polymerization of the aniline monomer by (NH₄)₂S₂O₈/H₂SO₄ oxidant system in the presence of an aqueous suspension of TC. The structure, thermal stability and conductivity of PANI/TC composite were studied and the results were also compared with the pure PANI. The results showed that there was a strong interaction between the TC particles and PANI molecular chains. The crystalline structure of TC remained undisturbed upon with interaction with PANI chains. The thermal stability of PANI/TC composite was better than that of pure PANI. The direct current conductivity values of PANI/TC composite decreased slowly as the temperature increased from 25 to 165°C and PANI/TC composite exhibited significantly higher conductivity than the pure PANI.     

Metal(salen)-catalyzed oxidation of limonene in supercritical CO2

Summary The Mn(Salen)Cl and Ni(Salen)-catalyzed oxidation of limonene has been carried out. The catalytic cycle involved PhIO via a rebound mechanism. In all cases the use of organic solvents resulted in reasonable selectivities of oxidized products. The use of supercritical carbon dioxide (SCCO₂) led at least to comparable results in terms of conversions, but showed different selectivities. In ordinary solvents epoxidation appears to predominate over allylic oxidation. This tendency, in SCCO₂, appears only after 4 h of reaction. Shorter reaction times (2 h) appear to lead to opposite selectivity. These results showed the advantages of using SCCO₂ as solvent in these reactions. SCCO₂ is much more compatible with green technology than are organic solvents.     

Synthesis and Properties of Polypyrrole/Chitosan Composite Hydrogels

Conducting polymer hydrogels consisting of polypyrrole (PPy) and chitosan (CS) are prepared by static polymerization of pyrrole using methyl orange (MO) as the dopant and Fe₂(SO₄)₃ as the oxidant in the CS aqueous solution. PPy/CS composite hydrogels not only have good electrical conductivities, but also exhibit excellent swelling/deswelling behaviors due to the participation of one-dimensional conducting PPy blocks in the hydrogel network. The effects of the amount of the oxidant and ionic strength on the physical properties of PPy/CS composite hydrogels are studied in detail. The results show that PPy/CS composite hydrogels have improved water absorbencies in saline solutions compared with the conventional polyelectrolyte hydrogel.     

纳米石墨薄片/聚吡咯复合材料的制备及导电性能

膨胀石墨经过超声处理制备了纳米石墨薄片。以其为导电填料，对甲苯磺酸为掺杂剂，FeCl₃·6H₂O为氧化剂，引发吡咯单体发生原位聚合，制备出纳米石墨薄片/聚吡咯(NanoGs/PPy)复合材料。利用红外光谱(FTIR)、扫描电镜(SEM)和透射电镜(TEM)表征了材料的组成和结构。结果表明，石墨薄片被聚吡咯完全包覆；并且以纳米级尺寸分散在聚吡咯基体中。热失重(TG)分析和电导率测试结果表明，复合材料的耐热性能和导电性能较纯聚吡咯有所提高。     

Novel electromagnetic functionalized γ‐Fe2O3/polypyrrole composite nanostructures with high conductivity

In general, the conductivity of polypyrrole (PPy) is reduced by addition of magnetic nanoparticles as the additives owing to insulating effect of magnetic nanoparticles. In this article, novel electromagnetic functionalized PPy composite nanostructures were prepared by a template‐free method associated with γ‐Fe₂O₃ nano‐needles as the hard templates in the presence of p‐toluene‐sulfonic acid (p‐TSA) and FeCl₃·6H₂O as the dopant and oxidant, respectively. It was found that the molar ratio of γ‐Fe₂O₃ to pyrrole monomer represented by [γ‐Fe₂O₃]/[Py] ratio strongly affected the morphology and the conductivity of the γ‐Fe₂O₃/PPy composite nanostructures. A growth mechanism for the composite nanostructures was proposed based on the variance of the morphology with the [γ‐Fe₂O₃]/[Py] ratio. Compared with previously reported γ‐Fe₂O₃/PPy composites, the as‐prepared novel composite nanostructures showed much higher conductivity (up to ～50 times higher). Moreover, the synthesized γ‐Fe₂O₃/PPy composite nanostructures displayed ferromagnetic behavior with a high coercive force. Explanations for these interesting observations were made in terms of the magnetic interaction between ferromagnetic γ‐Fe₂O₃ nano‐needles and spin‐polaron of PPy nanotubes. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4446–4453, 2009     

Preparation of raspberry-like polypyrrole composites with applications in catalysis

Raspberry-like composites were prepared by coating the silver/polypyrrole core/shell composites onto the surface of silica spheres via oxidation polymerization of pyrrole monomer with [Ag(NH₃)₂]⁺ ions as oxidants. The whole process allowed the absence of stabilizers, which greatly improved the quality of the conducting polymer composites. The morphology of the resulting composites was investigated, which can be described as raspberry-like; also, the structure and composition of the composites were characterized in detail. A possible formation mechanism was proposed. The present synthetic strategy substantially extended the scope of metal/conducting polymer composite synthesis. The raspberry-like composites exhibited excellent catalytic properties in the reduction of methylene blue dye with the reducing agent of sodium borohydride.     

Fabrication of Electrically Conducting Polypyrrole‐Poly(ethylene oxide) Composite Nanofibers

Summary: Electrically conducting polypyrrole‐poly(ethylene oxide) (PPy‐PEO) composite nanofibers are fabricated via a two‐step process. First, FeCl₃‐containing PEO nanofibers are produced by electrospinning. Second, the PEO‐FeCl₃ electrospun fibers are exposed to pyrrole vapor for the synthesis of polypyrrole. The vapor phase polymerization occurs through the diffusion of pyrrole monomer into the nanofibers. The collected non‐woven fiber mat is composed of 96 ± 30 nm diameter PPy‐PEO nanofibers. FT‐IR, XPS, and conductivity measurements confirm polypyrrole synthesis in the nanofiber.

An SEM image of the PPy‐PEO composite nanofibers. The scale bar in the image is 500 nm.     

Pt and Pt–Ru nanoparticles decorated polypyrrole/multiwalled carbon nanotubes and their catalytic activity towards methanol oxidation

Conducting polymer composite films comprised of polypyrrole (PPy) and multiwalled carbon nanotubes (MWCNTs) [PPy–CNT] were synthesized by in situ polymerization of pyrrole on carbon nanotubes in 0.1 M HCl containing (NH₄)S₂O₈ as oxidizing agent over a temperature range of 0–5 °C. Pt nanoparticles are deposited on PPy–CNT composite films by chemical reduction of H₂PtCl₆ using HCHO as reducing agent at pH = 11 [Pt/PPy–CNT]. The presence of MWCNTs leads to higher activity, which might be due to the increase of electrochemically accessible surface areas, electronic conductivity and easier charge-transfer at polymer/electrolyte interfaces allowing higher dispersion and utilization of the deposited Pt nanoparticles. A comparative investigation was carried out using Pt–Ru nanoparticles decorated PPy–CNT composites. Cyclic voltammetry demonstrated that the synthesized Pt–Ru/PPy–CNT catalysts exhibited higher catalytic activity for methanol oxidation than Pt/PPy–CNT catalyst. Such kinds of Pt and Pt–Ru particles deposited on PPy–CNT composite polymer films exhibit excellent catalytic activity and stability towards methanol oxidation, which indicates that the composite films is more promising support material for fuel cell applications.     

Measurements of the solubilities of derivatized amino acids in supercritical carbon dioxide

The solubilities of phenylalanine and tyrosine in supercritical carbon dioxide (SCCO₂) were measured after derivatization as the N-acetyl amino acid ethyl ester, N-carbobenzoxy amino acid and N-acetyl amino acid. Using an SCCO₂ flow system, a measuring method of the saturated solubilities of the derivatized amino acids was established in which the contact height of the extraction cell, i.e. a packed column, is increased till the concentration of a derivatized amino acid at the exit of the cell reaches a plateau. The solubilities of N-acetyl phenylalanine ethyl ester (APEE) exceeded 0.001 mole fraction, which is higher than those of caffeine produced in industrial SCCO₂ processes. A possible way of separating the amino acid mixtures using polarity differences in different amino acid side chains was demonstrated using the solubility data of the N-acetyl-amino acid ethyl esters in SCCO₂, as the solubilities of APEE are higher than those of N-acetyl tyrosine ethyl ester by two orders of magnitude.     

Nanocomposite solid polymeric electrolyte of 49% poly(methyl methacrylate)-grafted natural rubber–titanium dioxide–lithium tetrafluoroborate (MG49-TiO2-LiBF4)

A nanocomposite polymer electrolyte consisting of 49% poly(methyl methacrylate)-grafted natural rubber (MG49) as a polymer matrix, lithium tetrafluoroborate (LiBF₄) as a dopant salt, and titanium dioxide (TiO₂) as an inert ceramic filler was prepared by solution casting technique. The ceramic filler, TiO₂, was synthesized in situ by a sol–gel process. The ionic conductivity was investigated by alternating current impedance spectroscopy. X-ray diffraction (XRD) was used to determine the structure of the electrolyte, and its morphology was examined by scanning electron microscopy (SEM). The highest conductivity, 1.4 × 10⁻⁵ S cm⁻¹ was obtained at 30 wt.% of LiBF₄ salt addition with 6 wt.% of TiO₂ filler content. Ionic conductivity was found to increase with the increase of salt concentration. The optimum value of conductivity was found at 6 wt.% of TiO₂. The XRD analysis revealed that the crystalline phase of the polymer host slightly decreased with the addition of salt and filler. The SEM analysis showed that the smoother the surface of the electrolyte, the higher its conductivity.

     

Nanocomposite solid polymeric electrolyte of 49% poly(methyl methacrylate)-grafted natural rubber�Ctitanium dioxide�Clithium tetrafluoroborate (MG49-TiO2-LiBF4)

A nanocomposite polymer electrolyte consisting of 49% poly(methyl methacrylate)-grafted natural rubber (MG49) as a polymer matrix, lithium tetrafluoroborate (LiBF₄) as a dopant salt, and titanium dioxide (TiO₂) as an inert ceramic filler was prepared by solution casting technique. The ceramic filler, TiO₂, was synthesized in situ by a sol?Cgel process. The ionic conductivity was investigated by alternating current impedance spectroscopy. X-ray diffraction (XRD) was used to determine the structure of the electrolyte, and its morphology was examined by scanning electron microscopy (SEM). The highest conductivity, 1.4?×?10^?5 S cm^?1 was obtained at 30 wt.% of LiBF₄ salt addition with 6 wt.% of TiO₂ filler content. Ionic conductivity was found to increase with the increase of salt concentration. The optimum value of conductivity was found at 6 wt.% of TiO₂. The XRD analysis revealed that the crystalline phase of the polymer host slightly decreased with the addition of salt and filler. The SEM analysis showed that the smoother the surface of the electrolyte, the higher its conductivity.