Physico-mechanical, thermal and morphological behaviour of polyurethane/poly(methyl methacrylate) semi-interpenetrating polymer networks

Semi-interpenetrating polymer networks (SIPNs) of polyurethane (PU) and poly(methyl methacrylate) (PMMA) in different weight ratios viz., 90/10, 70/30, 60/40 and 50/50 were prepared. The SIPNs were characterized for physico-mechanical properties like density, tensile strength and elongation at break. Thermal stability of IPNs was measured using thermogravimetric analysis (TGA). From the TGA thermograms it was noticed that all IPNs are stable up to 325 °C and undergo three-step thermal degradation in the temperature ranges 251-400, 378-508 and 445-645 °C for first, second and third steps, respectively. Thermal degradation kinetic parameters like activation energy (E_a) were calculated using Broido, Coats-Redfern and Horowitz-Metzger models. The values obtained by Broido and Horowitz-Metzger methods showed concurrency, whereas Coats-Redfern method showed relatively lower values. Surface morphology measured using scanning electron microscope (SEM) showed two-phase morphology for all the IPNs.     

Thermal,mechanical, and morphological properties of soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks (IPNs)

A series of interpenetrating polymer networks (IPNs) based on epoxy (EP) resin and polyurethane (PU) prepolymer derived from soybean oil-based polyols with different mass ratios were synthesized. The structure, thermal properties, damping properties, tensile properties, and morphology of soybean oil-based PU/EP IPNs were characterized by Fourier-transform infrared spectroscopy, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), universal test machine, and scanning electron microscopy (SEM). DSC and DMA results show that the glass transition temperature of the soybean oil-based PU/EP IPN decreases with the increase of PU prepolymer contents. Soybean oil-based PU/EP IPNs have better damping properties than that of the pure epoxy resin. The tensile strength and modulus of PU/EP IPNs decrease, while elongation at break increases with the increase of PU prepolymer contents. SEM observations reveal that phase separation appears in PU/EP IPNs with higher PU prepolymer contents.     

Room temperature synthesis and mechanical properties of two kinds of elastomeric interpenetrating polymer networks based on castor oil

Two kinds of interpenetrating polymer networks (IPNs) composed of two-component polyurethane (PU) and vinyl or methacrylic polymer (PV), namely, (polyether-castor oil)PU/PV IPN(I) and (polybutadiene-castor oil)PU/PV IPN(II), were synthesized at room temperature using benzoyl peroxide and N,N-dimethylaniline as redox initiator and dibutyltin dilaurate as catalyst. The former IPN was prepared by polymerization of castor oil, NCO-terminated polyether and vinyl or methacrylic monomer together and the latter IPN was obtained by polymerization of castor oil, NCO-terminated polybutadiene, NCO-terminated castor oil and vinyl or methacrylic monomer together. Various synthesis conditions affecting mechanical properties of the two kinds of IPNs were studied. Acrylonitrile (AN) is a good monomer for synthesizing IPN(I), but is a poor monomer for preparing IPN(II). At optimum conditions for the synthesis, both the (polyether-castor oil)PU/PAN IPNs and the (polybutadiene-castor oil)PU/polystyrene (PSt) IPNs possess permanent set about 10%, tensile strength over 13 and 11 MPa and ultimate elongation over 240% and 270%, respectively, thus behaving as elastomers. TEM micrograph of a (polybutadiene-castor oil)PU/PSt IPN showed a microphase separation in the IPN.     

预聚法丁腈羟聚氨酯/聚丙烯酸甲酯互穿网络聚合物的研究

采用同步法合成了预聚法丁腈羟聚氨酯/聚丙烯酸甲酯类互穿网络聚合物,研究了不同NCO基含量,不同组份比对聚合物抗张强度、剪切强度的影响,还以热失重方法对该体系的耐热性作了探讨。结果指出,聚合物的机械性能和耐热性皆比单一组成聚合物高,而且在组份比(PU/PMA)=8/2时机械性能有最大值,其协同效应显著。     

Mechanical,Thermal and Morphological Behaviors of Castor Oil Based PU/PS Interpenetrating Polymer Network-Metakaolin Composites

The meta kaolin (MK) clay particulate filler with different weight ratios viz., 0, 5, 10, 20 and 30 wt% were incorporated into castable polyurethane (PU)/polystyrene (PS) (90/10) interpenetrating polymer network (IPN). The effects of MK particulate filler loading on the mechanical and thermal properties of PU/PS (90/10) IPN composites have been studied. From the tensile behavior, it was noticed that a significant improvement in tensile strength and tensile modulus as an increase in MK filler content. Thermogravimetric analysis (TGA) data reveals the marginal improvement in thermal stability after incorporation of MK filler. TGA studies of the IPN composites have been performed in order to establish the thermal stability and their mode of thermal degradation. It was found that degradation of all composites takes place in two steps. Degradation kinetic parameters were obtained for the composites using three mathematical models. Tensile fractured composite specimens were used to analyze the morphology of the composites by scanning electron microscopic (SEM) technique.     

Interpenetrating polymer network from castor oil-based polyurethanes and poly(methyl methacrylate). XV

The polyurethanes have been prepared from 2.12 functional ? OH containing castor oil and diphenyl methane diisocyanate under identical experimental conditions with a varying NCO/OH ratio. These polyurethanes were swollen in methyl methacrylate and subsequently interpenetrated by free radical polymerization using benzoyl peroxide and crosslinker ethylene glycol dimethacrylate. A series of interpenetrating polymer network (IPN) PU/PMMA IPNs were obtained as films by a transfer moulding technique. These IPNs were characterized by their resistance to chemical reagents, thermal behavior, and mechanical properties. The morphology was shown by SEM and dielectric properties at different temperatures were measured.     

Natural and acid-treated attapulgite reinforced soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks

Soybean oil-based polyurethane (PU)/epoxy (EP) interpenetrating polymer network (IPN) nanocomposites were prepared with natural attapulgite (N-ATT) and acid-treated attapulgite (A-ATT). The structure, glass transition, damping properties, thermal stability, mechanical properties and morphology of PU/EP IPN/ATT nanocomposites were characterized by X-ray diffraction (XRD), dynamic mechanical analysis (DMA), thermogravimetric analyzer, universal test machine and scanning electronic microscope (SEM). XRD showed that interaction with PU did not change the crystal structures of ATT. DMA results revealed the addition of ATT improved the glass transition temperature of the soybean oil-based PU/EP IPN, especially for A-ATT. However, the incorporation of ATT slightly decreased the damping properties of the soybean oil-based PU/EP IPN. Tensile tests confirmed that A-ATT had a significant reinforcement effect on the soybean oil-based PU/EP IPN. The tensile strength of the soybean oil-based PU/EP IPN increased by 56% with the addition of 4 mass% A-ATT. SEM demonstrated the relatively uniform dispersion of both N-ATT and A-ATT in the soybean oil-based PU/EP IPN matrix.

     

Miscibility and properties of polyurethane/benzyl starch semi‐interpenetrating polymer networks

We successfully prepared a series of transparent materials with semi‐interpenetrating polymer networks (semi‐IPNs) from castor‐oil‐based polyurethane (PU) and benzyl starch (BS). The miscibility, morphology, and properties of the semi‐IPN films were investigated with attenuated total reflection/Fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, scanning electron microscopy, wide‐angle X‐ray diffraction, electron spin resonance (ESR), ultraviolet–visible spectroscopy, and tensile testing. The results revealed that the semi‐IPN films had good or certain miscibility with BS concentrations of 5–70 wt % because of the strong intermolecular interactions between PU and BS. With an increase in the concentration of BS, the tensile strength and Young's modulus of the semi‐IPN materials increased. The ESR data confirmed that the segment volume of PU in the semi‐IPNs increased with the addition of BS; that is, the chain stiffness increased as a result of strong interactions between PU and BS macromolecules. It was concluded that starch derivatives containing benzyl groups in the side chains more easily penetrated the PU networks to form semi‐IPNs than those containing aliphatic groups, and this led to improved properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 603–615, 2005     

Thermo‐mechanical Properties of PEO‐PU/PAN Semi‐Interpenetrating Polymer Networks and their LiClO4 Salt‐Complexes

This paper is an investigation on the thermo‐mechanical properties of a new class of materials, which holds promise for its potential use as solid polymer electrolytes, i.e., SPE material. A series of poly(ethylene oxide)‐polyurethane/poly(acrylonitrile) (PEO‐PU/PAN) semi‐IPNs, along with their LiClO₄ salt complexes, were characterized for their thermal, mechanical and dimensional stability using DSC, TG‐DTA, UTM and DMTA. The glass transition temperature (T_g) of both the undoped and doped semi‐IPNs, obtained by DSC, remained well below room temperature (～?50°C to ?35°C), satisfying one of the essential requirements to serve as a SPE host matrix. The crystallization process in the PEO segments of the PEO‐PU/PAN semi‐IPNs was prevented at higher salt concentrations, which is attributed to the Li⁺ ion mediated pseudo‐crosslinks. Good thermal stability of the semi‐IPNs was evident from the degradation onset temperature (T₀～240°C) with a three‐stage degradation process, which is independent of the PAN content as observed from differential thermogravimetric studies. The incorporation of PAN in the PEO‐PU networks results in improved mechanical properties, such as tensile strength and modulus while retaining the flexibility of the semi‐IPNs. The peak temperatures and storage modulus obtained from DMTA correlates well with the observations of DSC and tensile measurements.     

Interpenetrating polymer networks of poly(dimethyl siloxane–urethane) and poly(methyl methacrylate)

Simultaneous IPNs of poly(dimethyl siloxane-urethane) (PDMSU)/poly(methyl methacrylate) (PMMA) and related isomers have been prepared by using new oligomers of bis(β-hydroxyethoxymethyl)poly(dimethyl siloxane)s (PDMS diols) and new crosslinkers biuret triisocyanate (BTI) and tris(β-hydroxylethoxymethyl dimethylsiloxy) phenylsilane (Si-triol). Their phase morphology have been characterized by DSC and SEM. The SEM phase domain size is decreased by increasing crosslink density of the PDMSU network. A single phase IPN of PDMSU/PMMA can be made at an M_c = 1000 and 80 wt % of PDMSU. All of the pseudo- or semi-IPNs and blends of PDMSU and PMMA were phase separated with phase domain sizes ranging from 0.2 to several micrometers. The full IPNs of PDMSU/PMMA have better thermal resistance compared to the blends of linear PDMSU and linear PMMA. © 1993 John Wiley & Sons, Inc.     

Epoxy/SiO2 interpenetrating polymer networks

We demonstrate a potentially useful method of generating an SiO₂ morphology, in situ, with interpenetrating polymer networks (IPN) chemistry. Organic/inorganic IPNs were synthesized with an organic phase made of epoxy resin and an SiO₂ phase made by sol—gel chemistry. The two types of polymerization used were sequential and simultaneous with SiO₂ content ranging from 0.02 to 0.43 g SiO₂/g total weight. The resultant morphologies were examined by small angle X-ray scattering and transmission electron microscopy. The sequential IPNs were strongly phase separated into a finely divided SiO₂ phase of ∼10 nm size scale. The simultaneous IPNs were weakly phase separated with considerable mixing in the phases. Thermal studies showed increased thermal stability for the IPNs, compared with unfilled epoxies or physically mixed silica filled epoxies.     

Effects of molecular weight of nitrocellulose on structure and properties of polyurethane/nitrocellulose IPNs

Semi‐interpenetrating polymer network (semi‐IPN) coatings were prepared by using castor oil‐based polyurethane (PU) and nitrocellulose (NC) with various viscosity‐average molecular weights (M_η) from 6 × 10⁴ to 42 × 10⁴, and coated on a regenerated cellulose (RC) film to obtain water‐resistant film. The PU/NC coatings and coated films, which were cured at 80°C for 5 min and 2 min, respectively, were investigated by infrared (IR) and ultraviolet (UV) spectroscopy, X‐ray diffraction, swelling test, strength test, dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The results show that the crosslink densities of the PU/NC semi‐IPNs were smaller than that of pure PU, and decreased with the decrease of M_η of nitrocellulose (NC M_η), indicating NC molecules cohered intimately with PU, and hindered the PU network formation. The physical and mechanical properties of the films coated with PU/NC coatings were significantly improved. With the increase of NC M_η, the strength and thermal stability of the coated films increased, but the pliability, water resistivity, and optical transmission decreased slowly. The PU/NC coating with low NC M_η more readily penetrated into the RC film, and reacted with cellulose, resulting in a strong interfacial bonding and dense surface caused by intimate blend of PU/NC in the coated films. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1623–1631, 1999     

CO<Subscript>2</Subscript>/CH<Subscript>4</Subscript> separation using mixed matrix membrane-based polyurethane incorporated with ZIF-8 nanoparticles

This study presents using zeolitic imidazolate framework-8 (ZIF-8) as porous filler dispersed phase and polyurethane (PU) as continuous phase to synthesis mixed matrix membranes (MMMs). ZIF-8 nanoparticles were synthesized using centrifugal method. The synthesized nanoparticles were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and thermal gravimetric analysis (TGA). In order to investigate the effect of ZIF-8 loading on the membrane performance in CO₂/CH₄ separation, different membranes were prepared with various amounts of ZIF-8 (0–50 wt%). Membranes properties were characterized by SEM, XRD, TGA, differential scanning calorimetry (DSC), and tensile analysis. SEM images exhibit that the ZIF-8 is dispersed uniformly in cross section of membrane. Thermal stability of membranes increases with addition of the ZIF-8 nanoparticles into the polymer matrix. Both tensile strength and strain at break in the MMMs increase with the ZIF-8 loading. To study the effect of feed pressure on CO₂ and CH₄ transport properties of the membranes, single gas experiments were conducted at 4, 8, and 12 bar feed pressures. Incorporation of ZIF-8 crystals into continuous PU matrix resulted in high-performance gas separation membranes. Increasing feed pressure, significantly, increased separation performances in all the membranes.     

Interpenetrating polymer networks from polyurethanes and methacrylate polymers. I. Effect of molecular weight of polyols and NCO/OH ratio of urethane prepolymers on properties and morphology of IPNs

Two types of reinforced elastomeric interpentrating polymer network (IPN) were prepared by simultaneous polymerization and crosslinking in solution. The first type consisted of polyurethane-poly(methyl methacrylate) (PU/PMMA), and the second, of polyurethane-poly(methyl methacrylate-methacrylic acid) PU/P(MMA–MAA) of constant composition (90/10) and (80/20) by weight, respectively. The members of each type differed in the NCO/OH ratio of the PU prepolymer and the molecular weight (MW) of the polyol in the PU component because we wished to investigate systematically the effect of changing the NCO/OH ratio and MW of the polyol on the mechanical properties and morphology of the resulting IPNs. The mechanical properties, particularly the modulus of both tyes of IPN, increased with increasing NCO/OH ratio and decreased with increasing MW of the polyol in the PU. The morphology of the IPNs was studied by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). Improved phase compatibility and decreasing extent of phase separation was observed in both types of IPN with increasing NCO/OH ratio and decreasing MW of the polyol used in the PU. These results may imply that improved interpenetration results from increasing the NCO/OH ratio and decreasing the MW of the polyol in the PU component. The fact that the effect is more pronounced with the type of PU-P(MMA–MAA) IPN can be rationalized as due to the additional hydrogen bonding between the carbonyl in the carboxyl groups and the urethane or urea groups in the PU component.     

Effect of polyaniline as a surface modifier of TiO2 nanoparticles on the properties of polyvinyl chloride/TiO2 nanocomposites

Surface of TiO2 nanoparticles was modified with the in situ chemical oxidative polymerization of aniline. Polyaniline modified TiO2 nanoparticles (PANI-TiO2 ) were characterized with the FT-IR, XRD, SEM and TEM techniques. Results confirmed that PANI was grafted successfully on the surface of TiO2 nanoparticles, therefore agglomeration of nanoparticles decreased dramatically. Polyvinyl chloride nanocomposites filled with 1 wt% 5 wt% of PANI-TiO2 and TiO2 nanoparticles were prepared via the solution blending method. PVC nanocomposites were analyzed with FT-IR, XRD, SEM, TG/DTA, DSC and tensile test techniques. Effect of PANI as surface modifier of nanoparticles was discussed according to the final properties of PVC nanocomposites. Results demonstrated that deposition of PANI on the surface of TiO2 nanoparticles improved the interfacial adhesion between the constituents of nanocomposites, which resulted in better dispersion of nanoparticles in the PVC matrix. Also PVC/PANI-TiO2 nanocomposites showed higher thermal resistance, tensile strength and Young’s modulus compared to those of unfilled PVC and PVC/TiO2 nanocomposites.     

Synthesis,characterization, and mechanical properties of PMMA/poly(aromatic/aliphatic siloxane) semi-interpenetrating polymer networks

Semi-interpenetrating polymer networks (IPNs) composed of poly(methyl methacrylate) (PMMA) and aromatic/aliphatic siloxanes have been made via sequential and simultaneous polymerizations. As the percentage of aliphatic siloxane increases, flexibility and, in general, toughness of the IPNs increases and clarity is reduced. This loss in clarity is due to the mismatch of refractive indices (1.49 form PMMA vs. 1.43 for aliphatic siloxane). PMMA is quite transparent. On the other hand, in making aromatic siloxane/PMMA IPNs clarity is retained as aromatic siloxane is increased due to better matching refractive index (1.49 for PMMA and −1.49 for poly(diphenyl siloxane)). Gel permeation chromatography (GPC) indicates slightly crosslinked IPNs with the THF soluble portions having number-average molecular weight, M¯_n, of 10⁵–10⁶. NMRs of IPNs essentially show peaks for the components, PMMA and the siloxane, which make up the respective IPNs. ²⁹Si-NMRs indicate cross-linking and grafting. Mechanical properties show increased toughness of IPNs versus PMMA as percentage of siloxane and crosslinker increases, but with a corresponding loss in tensile strength. © 1996 John Wiley & Sons, Inc.     

不饱和聚酯／聚氨酯互穿网络聚合物的合成

以醋酸酐封端的不饱和聚酯（ＦＵＰＲ）与交联聚氨酯预聚物制备了具有互穿聚合物网络（ＩＰＮ）的不饱和聚酯／聚氨酯，通过红外，ＤＳＣ和扫描电镜等分析了ＦＵＰＲ／ＰＵＩＰＮ网络形成的动力学，微相分离行为及力学性能，结果表明，当ＦＵＰＲ／ＰＵ达到某一比值时，产生网络互穿效应，可改善聚氨酯的刚性，提高不饱和聚酯的抗冲性。     

Interpenetrating polymer networks of polyurethane and maleimide-terminated polyurethane for biomedical applications

Interpenetrating polymer networks (IPNs) of polyurethane (PU) and maleimide-terminated polyurethane (UBMI) were prepared by using a simultaneous polymerization technique. The effects of the UBMI molecular weight and amounts of the UBMI in the IPNs on the mechanical properties, dynamic mechanical properties, degree of compatibility, water absorption, surface properties and dynamic thrombosis were investigated. Bulk structure and surface properties were analyzed in order to correlate their blood compatibility. The IPNs exhibited a higher ultimate tensile strength especially when the UBMI with short soft chains was introduced. The heterogeneous characteristics were found for the IPNs when longer soft segment chains were incorporated in the PU component polymer. The presence of hydrophilic/hydrophobic alternative microdomains on the IPN surface was proposed to be the reason for good blood compatibility. The degree of compatibility, compositions of each domain and content of each domain in the matrix were calculated and correlated with the blood compatibility.     

The synthesis and morphology of grafted semiinterpenetrating polymer networks on the basis of functional prepolymers

Semi-IPNs on the basis of PU prepolymers with carboxylic groups and methacrylic copolymers with tertiary amine groups were synthesized. The influence of the functional group content and of the M_n of polymer components, as well as their ratio, on the morphology and mechanical properties were investigated. The miscibility in the systems was estimated by differential scanning calorimetry (DSC) and by scanning electron microscopy (SEM). The miscibility of components was increased by augmenting the content of the functional groups. By varying the ratio of components, the highest miscibility was found at the isoelectric ratio of functional groups. However, all the investigated IPNs were two-phase systems, due to the segmented structure of PU prepolymers. The lowering of M_n values of the starting components did not improve their compatibility. The mechanical properties of semi-IPNs changed with the increased concentration of functional groups in a way that is typical for ionomers. By physical interactions between functional groups, Young's modulus was most influenced, while the M_n of the polymethacrylic component influenced the tensile strength of IPNs. The compatibility between PU hard segments and the polymethacrylic component found in our experiments led us to the conclusion that the preparation of IPNs of finer morphology would be possible by using PU prepolymers with shorter soft segments. © 1996 John Wiley & Sons, Inc.     

Physico-mechanical and free volume behaviour of guar gum filled polyurethane/polyacrylonitrile biodegradable composites

A series of different weight ratios of guar gum viz. 5, 10, 20 and 30 were incorporated into polyurethane/polyacrylonitrile (PU/PAN, 50/50) semi interpenetrating polymer networks (SIPNs) using polyethylene glycol-400, 4,4′-diphenyl methane diisocyanate, acrylonitrile, benzoyl peroxide and new metallic catalyst. The obtained polymer composites were subjected to biodegradation studies using specific fungi Aspergillus niger. The composites are characterized for physico-mechanical properties like density and tensile behaviour of the specimens before and after biodegradation. The positron annihilation lifetime spectroscopy (PALS) was used to monitor the content of free volume before and after biodegradation. The extent of degradation was examined by change in tensile behaviour and surface morphology. The influences of fungi on mechanical and morphological behaviour of filled IPNs are found to be interesting. The free volume changes in the composite systems correlates well with the mechanical properties.