Some effective heuristics for no-wait flowshops with setup times to minimize total completion time

In this work, we consider a complex flowshop scheduling problem in which both no-wait and separate setup times are considered. The optimisation criterion is the minimisation of the total completion time. We propose an effective dominance rule for the four machine case that can also be used for m machines. Five simple and fast heuristics are proposed along with two easy to code stochastic local search methods, one of them being based on Iterated Local Search (ILS). An extensive computational evaluation is carried out with two sets of 5,400 instances. All seven methods are compared to two recent algorithms. The results, confirmed by thorough statistical analyses, show that the proposed methods are more effective and efficient when compared to the best existing algorithms in the literature for the considered problem.     

On no-wait and no-idle flow shops with makespan criterion

The paper deals with the NP-hard problems of minimizing the makespan in m-machine no-wait and no-idle permutation flow shops. We identify networks whose longest path lengths represent the makespans. These networks reveal the duality between the two problems, and show graphical explanations of the fact that under no-wait and no-idle conditions the makespan can be a decreasing function of some job processing times. Moreover, they also lead to a natural reduction of the no-wait flow shop problem to the traveling salesman problem, some lower bounds on the shortest makespan, and new efficiently solvable special cases.     

A genetic algorithm for the unrelated parallel machine scheduling problem with sequence dependent setup times

In this work a genetic algorithm is presented for the unrelated parallel machine scheduling problem in which machine and job sequence dependent setup times are considered. The proposed genetic algorithm includes a fast local search and a local search enhanced crossover operator. Two versions of the algorithm are obtained after extensive calibrations using the Design of Experiments (DOE) approach. We review, evaluate and compare the proposed algorithm against the best methods known from the literature. We also develop a benchmark of small and large instances to carry out the computational experiments. After an exhaustive computational and statistical analysis we can conclude that the proposed method shows an excellent performance overcoming the rest of the evaluated methods in a comprehensive benchmark set of instances.     

Performance of scheduling algorithms for no-wait flowshops with parallel machines

We study the performance of scheduling algorithms for a manufacturing system, called the ‘no-wait flowshop’, which consists of a certain number of machine centers. Each center has one or more identical parallel machines. Each job is processed by at most one machine in each center. The problem of finding the minimum finish time schedule is considered here in a flowshop consisting of two machine centers. Heuristic algorithms are presented and are analyzed in the worst case performance context. For the case of two centers, one with a single machine and the other with m, two heuristics are presented with tight performance guarantees of 3 − (1/m) and 2. When both centers have m machines, a heuristic is presented with an upper bound performance guarantee of . It is also shown that this bound can be reduced to 2(1 + ε). For the flowshop with any number of machines in each center, we provide a heuristic algorithm with an upper bound performance guarantee that depends on the relative number of machines in the centers.     

The two-machine flowshop scheduling problem with sequence-independent setup times: New lower bounding strategies

The two-machine flowshop environment with sequence-independent setup times has been intensely investigated both from theoretical and practical perspectives in the scheduling literature. Nevertheless, very scant attention has been devoted to deriving effective lower bounding strategies. In this paper, we propose new lower bounds for the total completion time minimization criterion. These bounds are based on three relaxation schemes, namely the waiting time-based relaxation scheme, the single machine-based relaxation scheme, and the Lagrangian relaxation scheme. Extensive computational study carried on instances with up to 500 jobs reveals that embedding the waiting time-based bounding strategy within the Lagrangian relaxation framework yields the best performance while requiring negligible CPU time.     

Single-machine scheduling problems with past-sequence-dependent setup times

This paper studies single-machine scheduling problems with setup times which are proportionate to the length of the already scheduled jobs, that is, with past-sequence-dependent or p-s-d setup times. The following objective functions are considered: the maximum completion time (makespan), the total completion time, the total absolute differences in completion times and a bicriteria combination of the last two objective functions. It is shown that the standard single-machine scheduling problem with p-s-d setup times and any of the above objective functions can be solved in O(nlog n) time (where n is the number of jobs) by a sorting procedure. It is also shown that all of our results extend to a “learning” environment in which the p-s-d setup times are no longer linear functions of the already elapsed processing time due to learning effects.     

A polynomial time algorithm for makespan minimization on one machine with forbidden start and completion times

We consider the problem of scheduling independent jobs on a single resource under a special unavailability constraint: a set of forbidden instants is given, where no job is allowed to start or complete. We show that a schedule without idle time always exists if the number of forbidden instants is less than the number of distinct processing times appearing in the instance. We derive quite a fast algorithm to find such a schedule, based on an hybridization between a list algorithm and local exchange. As a corollary minimizing the makespan for a fixed number of forbidden instants is polynomial.     

The significance of reducing setup times/setup costs

Scheduling with setup times or setup costs plays a crucial role in todays modern manufacturing and service environments where reliable products/services are to be delivered on time. Scheduling activities profoundly depend on the times/costs required to prepare the facility for performing the activities. However, the vast majority of existing scheduling literature ignores this fact. We define and emphasize the importance, applications, and benefits of explicitly considering setup times/costs in scheduling research. Moreover, a review of the latest research on scheduling problems with setup times/costs is provided.     

Single-machine scheduling against due dates with past-sequence-dependent setup times

Recently Koulamas and Kyparisis [Koulamas, C., Kyparisis, G.J., in press. Single-machine scheduling with past-sequence-dependent setup times. European Journal of Operational Research] introduced past-sequence-dependent setup times to scheduling problems. This means that the setup time of a job is proportionate to the sum of processing times of the jobs already scheduled. Koulamas and Kyparisis [Koulamas, C., Kyparisis, G.J., in press. Single-machine scheduling with past-sequence-dependent setup times. European Journal of Operational Research] were able to show for a number of single-machine scheduling problems with completion time goals that they remain polynomially solvable. In this paper we extend the analysis to problems with due dates. We demonstrated that some problems remain polynomially solvable. However, for some other problems well-known polynomially solution approaches do not guarantee optimality any longer. Consequently we concentrated on finding polynomially solvable special cases.     

Enhanced migrating birds optimization algorithm for the permutation flow shop problem with sequence dependent setup times

This paper presents an enhanced migrating bird optimization (MBO) algorithm and a new heuristic for solving a scheduling problem. The proposed approaches are applied to a permutation flowshop with sequence dependent setup times and the objective of minimizing the makespan. In order to augment the MBOs intensification capacity, an original problem specific heuristic is introduced. An adapted neighborhood, a tabu list, a restart mechanism and an original process for selecting a new leader also improved the MBO’s behavior. Using benchmarks from the literature, the resulting enhanced MBO (EMBO) gives state-of-the-art results when compared with other algorithms reference. A statistical analysis of the numerical experiments confirms the relative efficiency and effectiveness of both EMBO and the new heuristic.     

A self-adaptive differential evolution heuristic for two-stage assembly scheduling problem to minimize maximum lateness with setup times

The two-stage assembly flowshop scheduling problem has been addressed with respect to different criteria in the literature where setup times are ignored. For some applications, setup times are essential to be explicitly considered since they may take considerable amount of time. We address the two-stage assembly flowshop scheduling problem with respect to maximum lateness criterion where setup times are treated as separate from processing times. We formulate the problem and obtain a dominance relation. Moreover, we propose a self-adaptive differential evolution heuristic. To the best of our knowledge, this is the first attempt to use a self-adaptive differential evolution heuristic to a scheduling problem. We conduct extensive computational experiments to compare the performance of the proposed heuristic with those of particle swarm optimization (PSO), tabu search, and EDD heuristics. The computational analysis indicates that PSO performs much better than tabu and EDD. Moreover, the analysis indicates that the proposed self-adaptive differential evolution heuristic performs as good as PSO in terms of the average error while only taking one-third of CPU time of PSO.     

Competitive online scheduling of perfectly malleable jobs with setup times

We study how to efficiently schedule online perfectly malleable parallel jobs with arbitrary arrival times on m ? 2 processors. We take into account both the linear speedup of such jobs and their setup time, i.e., the time to create, dispatch, and destroy multiple processes. Specifically, we define the execution time of a job with length p_j running on k_j processors to be p_j/k_j + (k_j − 1)c, where c > 0 is a constant setup time associated with each processor that is used to parallelize the computation. This formulation accurately models data parallelism in scientific computations and realistically asserts a relationship between job length and the maximum useful degree of parallelism. When the goal is to minimize makespan, we show that the online algorithm that simply assigns k_j so that the execution time of each job is minimized and starts jobs as early as possible has competitive ratio 4(m − 1)/m for even m ? 2 and 4m/(m + 1) for odd m ? 3. This algorithm is much simpler than previous offline algorithms for scheduling malleable jobs that require more than a constant number of passes through the job list.     

Single-job lot streaming in m − 1 two-stage hybrid flowshops

This paper studies the single-job lot streaming problem in a two-stage hybrid flowshop that has m identical machines at the first stage and one machine at the second stage, to minimise the makespan. A setup time is considered before processing each sublot on a machine. For the problem with the number of sublots given, we prove that it is optimal to use a rotation method for allocating and sequencing the sublots on the machines. With such allocation and sequencing, the sublot sizes are then optimised using linear programming. We then consider the problem with equal sublot sizes and develop an efficient solution to determining the optimal number of sublots. Finally optimal and heuristic solution methods for the general problem are proposed and the worst-case performance of the equal-sublot solution is analysed. Computational results are also reported demonstrating the close-to-optimal performances of the heuristic methods in different problem settings.     

Scheduling jobs on parallel machines with sequence-dependent setup times

Consider a number of jobs to be processed on a number of identical machines in parallel. A job has a processing time, a weight and a due date. If a job is followed by another job, a setup time independent of the machine is incurred. A three phase heuristic is presented for minimizing the sum of the weighted tardinesses. In the first phase, as a pre-processing procedure, factors or statistics which characterize an instance are computed. The second phase consists of constructing a sequence by a dispatching rule which is controlled through parameters determined by the factors. In the third phase, as a post-processing procedure, a simulated annealing method is applied starting from a seed solution which is the result of the second phase. In the dispatching rule of the second phase there are two parameters of which the values are dependent on the particular problem instance at hand. Through extensive experiments rules are developed for determining the values of the two parameters which make the priority rule work effectively. The performance of the simulated annealing procedure in the third phase is evaluated for various values of the factors.     

Heuristics for a two-stage hybrid flowshop scheduling problem with ready times and a product-mix ratio constraint

This paper focuses on the scheduling problem of minimizing makespan for a given set of jobs in a two-stage hybrid flowshop subject to a product-mix ratio constraint. There are identical parallel machines at the first stage of the hybrid flowshop, while there is a single batch-processing machine at the second stage. Ready times of the jobs (at the first stage) may be different, and a given product-mix ratio of job types should be kept in each batch at the second stage. We present three types of heuristic algorithms: forward scheduling algorithms, backward scheduling algorithms, and iterative algorithms. To evaluate performance of the suggested algorithms, a series of computational experiments are performed on randomly generated test problems and results are reported.     

Identical parallel-machine scheduling under availability constraints to minimize the sum of completion times

In this paper, we study the identical parallel machine scheduling problem with a planned maintenance period on each machine to minimize the sum of completion times. This paper is a first approach for this problem. We propose three exact methods to solve the problem at hand: mixed integer linear programming methods, a dynamic programming based method and a branch-and-bound method. Several constructive heuristics are proposed. A lower bound, dominance properties and two branching schemes for the branch-and-bound method are presented. Experimental results show that the methods can give satisfactory solutions.     

Minimizing makespan on a single batching machine with release times and non-identical job sizes

We consider the problem of scheduling jobs with release times and non-identical job sizes on a single batching machine; our objective is to minimize makespan. We present an approximation algorithm with worst-case ratio 2+ε, where ε>0 can be made arbitrarily small.     

Accelerated tabu search for no-wait flowshop scheduling problem with maximum lateness criterion

For the no-wait flowshop scheduling problem with maximum lateness criterion, properties are developed to speed up three kinds of basic operations generating candidate solutions, i.e., the insertion of a new job into a partial sequence, and the insertion and exchange neighborhood moves. The properties reduce the time to evaluate a candidate from O(nm)$O(\mathit{nm})$ to O  (1) and simplify the implementation of the heuristics based on the basic operations by evaluating candidates before their generation. The properties also reduce from O(n³m)$O(n^{3}m)$ to O(n²)$O(n^2)$ the time complexity of well-known NEH heuristic and the complete evaluation of the insertion and exchange neighborhoods. Tabu search (TS) is applied to the considered problem, since TS tries to find the best neighbor of the current solution in each iteration and therefore can much benefit from the speedups. Three different ways to use insertion and exchange neighborhoods are compared in TS. Computational experiments show that the speedups are more helpful as job number increases and all proposed TS algorithms are more effective and robust than the existing algorithms. Although two- and single-neighborhood TS algorithms are not significantly different, two-neighborhood TS algorithms are more preferable.     

NP-hardness of the single-variable-resource scheduling problem to minimize the total weighted completion time

Baker and Nuttle [K.R. Baker, H.L.W. Nuttle, Sequencing independent jobs with a single resource, Naval Research Logistics Quarterly 27 (1980) 499–510] studied the following single-variable-resource scheduling problem: sequencing n jobs for processing by a single resource to minimize a function of job completion times, when the availability of the resource varies over time. When the objective function to be minimized is the total weighted completion time, Baker and Nuttle conjectured that the problem is NP-hard. We show in this note that the conjecture is true.