Thermal and Temporal Aging of Two Step Acid-Base Catalyzed Silica Gels in Water/Ethanol Solutions

Dissolution and reprecipitation of silica during aging in water improve the wet gels mechanical stiffness and strength, and hence shrinkage during supercritical drying is reduced. We have investigated how the strength and stiffness of a 2-step TEOS acid-base catalyzed wet gel can be improved by aging in a solution of water/ethanol (20–40 vol%) at various temperatures (20–70°C) and time (2 h and 24 h) and how this influences the aerogels properties. The linear shrinkage during supercritical drying was reduced from 29% to 2% by introducing the aging step in the 20 vol% water/ethanol solution for 24 h at 60°C.We have also in previous works introduced the idea of preparing ambient pressure dried silica aerogels by increasing the wet gels stiffness by aging in a TEOS solution until shrinkage during drying is almost eliminated. The gels aged in the water/ethanol solutions were further aged in a TEOS/ethanol solution and the effect of the increasing water content in the pore liquid was studied. A xerogel density of 0.20 g/cm³ is reported for gels with a shear modulus (G) of 30 MPa.     

Ceramic Foams from a Preceramic Polymer and Polyurethanes: Preparation and Morphological Investigations

Open-cell ceramic foams were obtained from a preceramic polymer (silicone resin) and blown polyurethanes. The preceramic polymer, which is crosslinked by condensation of silanol groups, was dissolved in CH2Cl2 and added to a liquid polyol containing the surfactant and the amine catalyst. Isocyanate was then added to the mixture and the foam was obtained through a twofold blowing mechanism (physical and chemical blowing). The morphology of the expanded polyurethane, which can be flexible or semirigid, characterized the final structure of the ceramic foam. The materials obtained were pyrolyzed in a nitrogen flux at temperatures of 1000–1200°C, thus allowing for the polymer-to-ceramic transformation to occur in the preceramic polymer. The ceramic foams produced in this way consisted of an amorphous silicon oxycarbide ceramic (SiOC). They presented a density ranging from 0.1 to 0.3 g/cm3. The average pore diameter ranged from 200 to 400 m and they possessed 80 to 90% open porosity.     

Preparation of Porous Cordierite with Thermally Stable Pore Structure

A cordierite ceramic with a thermally stable pore structure was prepared by a simple modification of a sol-gel reaction of alkoxide precursors, synthesized from Mg metal or Mg acetate, Al(i-OPr)₃, and partially prehydrolyzed Si(OEt)₄. For aging and drying, wet cordierite gel was treated with water vapor at 150°C to strengthen the gel network through enhanced hydrolysis and condensation reactions. The cordierite xerogels showed BET surface areas between 220–410 m²/g, depending on the catalyst and treatment conditions used. In particular, water vapor treated xerogel displayed comparatively thermally stable pore characteristics, which exhibited only a 4–17% decrease in BET surface area up to 700°C, while samples prepared using the conventional sol-gel method showed a 55–91% reduction. Both the DTA and XRD patterns showed that crystallization began at 900°C leading to the -Cordierite phase and the subsequent phase transition to -cordierite at temperatures between 1050 to 1250°C.     

Effect of post-treatment (gel aging) on the properties of methyltrimethoxysilane based silica aerogels prepared by two-step sol–gel process

The properties of silica aerogels are highly dependent on the post-treatment steps like gel washing, gel aging and gel drying. The experimental results of the studies on one of the post-treatment steps i.e. gel aging effect on the physical and microstructural properties of methyltrimethoxysilane (MTMS) based silica aerogels, are reported. These hybrid aerogels were prepared by two step sol–gel process followed by supercritical drying. The molar ratio of MeOH/MTMS (M) was varied from 7 to 35 by keeping the H₂O/MTMS (W) molar ratio constant at 4. The as prepared alcogels of different molar ratios were aged from 0 to 5 days. It was observed that 2 days of gel aging period is the optimum gel aging period for good quality aerogels in terms of low density, less volume shrinkage and high porosity. The well tailored network matrix with low density (0.04 g/cm³), less volume shrinkage (4.5%), low thermal conductivity (0.05 W/mK) and high porosity (98.84 %) was obtained for 2 days of gel aging period of M = 35. Further, the gelation time varied from 8 to 1 h depending on the M values. The gelation time was being more for lesser M values. The aerogels were characterized by bulk density, porosity, volume shrinkage, thermal conductivity, Scanning Electron Microscopy and the Fourier Transform Infrared spectroscopy.     

Glass foam from window panes and bottle glass wastes

Glass foams are building materials that now compete with classic insulating polymeric and fiber materials for thermal enveloping. The low flammability, high chemical durability and thermal stability are distinct advantages over polymeric materials. The present paper proposes the possibility of producing glass foam using two types of recycled glass wastes (window panes and bottle glass) together with plaster wastes from used ceramic casting molds as foaming agent. Optical microscopy, measurements of apparent porosity and density, hydrolytic and chemical stability, as well as thermal conductivity were used in order to characterize the obtained glass foams as insulator materials for the building industry. The apparent porosity of glass foams ranges between 20.19–54.54% when using window glass wastes, and 18.77–51.75% with bottle glass wastes. Thermal conductivity was less than 0.25 W mK-1 for all the studied glasses. The obtained results confirm that there exists an alternative method for producing glass foams, for example, from glass wastes and used ceramic plaster molds, which are utilized as foaming agents with good chemical stability and insulating properties.     

Sol Gel Processing of Low Permittivity,Fiber-Reinforced SiO2-Polyimide Substrates

Low permittivity ceramic substrates with a sandwich structure consisting of a porous, fiber-reinforced SiO₂ core and two thin polymer plates were fabricated by sol-gel processing, and polymer infiltration. The rheological behavior of an aqueous colloidal SiO₂ sol, containing short SiO₂ fibers was studied as a function of particle loading, fiber loading and gelation time. Short SiO₂ fibers were introduced to limit drying shrinkage and thus minimize substrate cracking during drying. After the psuedoplastic sol was tape cast and sintered at 1150°C for 2 h, a polyimide solution was infiltrated into the porous SiO₂ core. Permittivities ranging from 1.81 to 3.08 could be obtained by using 32–42% SiO₂, 5–50% polyimide and 63 to 8% porosity. The substrate strength was increased from 1.93 MPa to 3.83 MPa after polyimide infiltration.     

Mechanical strengthening of TMOS-based alcogels by aging in silane solutions

It has been shown that aging of tetramethoxysilane (TMOS)-based alcogels in solutions of tetraethoxysilane (TEOS)/methanol (MeOH) provides new monomers to the alcogel and favorably increases the strength and stiffness of the alcogel and hence reduces the shrinkage during the subsequent drying. Load relaxation experiments have been performed to determine the shear modulus (G), Poisson's ratio (), and the permeability of wet gel rods as a function of aging time in the TEOS/MeOH solution. The modulus of rupture (MOR) and G have also been obtained from 3-point bending tests. Aging the gels in 70 vol% TEOS/MeOH causes an increase in G from 0.48 MPa to 1.8 MPa and 7.4 MPa after aging for 24 hours and 144 hours, respectively.It is shown that the drying stress is actually increased by the aging treatment, but the increase in strength of the gel is even greater; hence, strengthening of the alcogels dramatically reduces the probability of cracking during drying. Unaged gels with higher TMOS concentrations corresponding to the silica content of gels aged in TEOS solution, however, showed large shrinkage and severe cracking.     

Optimizing piezoelectric inkjet printing of silica sols for biosensor production

The effects of selected process conditions for the sol-gel encapsulation of laccase enzymatic extract, obtained from Coriolus hirsutus, were investigated. Screening trials were carried out to identify the parameters having the most pertinent effects on the encapsulation efficiency (EE) and the residual laccase activity. These parameters included water/silane molar ratio (r), HCl content and protein loading, for the pre-gel silica sol as well as the required time for gel drying and for aging, for the sol-gel process. The experimental findings indicated that a sol-gel drying time of over 6?h resulted in a complete loss of laccase catalytic activity, while an increase in the gel aging time led to an enhancement of the residual enzyme activity. Except for r, the investigated parameters demonstrated no significant effect on the EE of the sol-gel encapsulated enzymatic extract. Overall, the encapsulation of laccase extract in the sol-gel matrix resulted in an enhancement of its catalytic activity, where its highest residual activity (349%) was obtained with an r-value of 4, an HCl content of 4?µmol and a protein loading of 1?mg/mL, using 6 and 24?h of drying and aging times, respectively.

Open image in new window

     

Large-Scale Production of 3D Bioactive Glass Macroporous Scaffolds for Tissue Engineering

For tissue engineering applications, a scaffold is required that can act as a template and guide for cell proliferation, cell differentiation and tissue growth. Interconnected pores with diameters greater than 100 m are required for tissue ingrowth, vascularisation and nutrient delivery to the centre of the scaffold. 3D bioactive glass scaffolds have been produced, by foaming sol-gel derived bioactive glasses. The method to produce foams with a modal macropore diameter of 100 m, and a handling strength suitable for cell culture, was to foam 50 ml batches of sol with the aid of a surfactant and gelling agent. In vitro and in vivo tests show that the scaffolds have high potential to be used in bone tissue engineering applications. Larger batches are required to produce scaffolds commercially. The aim of this work was to investigate how the process could be up-scaled for commercial use. This study shows that foaming larger aliquots of sol decreased the scaffold porosity and interconnectivity and investigates methods of modifying the process to obtain large quantities of foam scaffolds with pores in excess of 100 m. The optimum method to produce foams of similar pore structure from 200 ml sol to those produced from 50 ml sol comprised of adding 3 ml surfactant and 12 ml dionised water to the sol to start foaming and injecting a gas mixture (70% helium, 30% nitrogen) at 0.2 bar while applying vigorous agitation.     

Studies on Highly Porous Hybrids Prepared by a Novel Fast Gellation Process Under Ambient Pressure

Supercritical drying of hydrolyzed alkoxysilanes is a typical method for making aerogels that exhibit over 75% porosity. Recent works demonstrated the possibility to prepare, under ambient pressure, aerogel-type of highly porous materials. However, multiple step process is being required for surface modification of pore walls to avoid collapsing effect caused by drying shrinkage. We wish to describe in here a novel fast, single step sol-gel route for the preparation of ultra high porous materials. Commercially available hydrogensilsesquioxane was used as precursor in this approach, leading through a simple, single step process to gels within minutes and thus without any further surface modification needed. Systematic studies of this novel fast gellation process were carried out through careful variation of experimental conditions to gain porosity control and enable improved design of this class of ultra high porous monolithic materials.     

有机泡沫浸渍法制备多孔磷灰石-硅灰石(AW)生物活性玻璃陶瓷研究

0引言多孔磷灰石-硅灰石(apatite-wollastonite glass ceramic,AW-GC)生物活性玻璃陶瓷,具有良好的生物活性、骨透导性和一定的可降解性,近年在骨组织工程研究中倍受重视[1￣4]。理想的骨组织修复和支架材料应具备三维立体多孔结构,这种结构有利于细胞粘附增殖、细胞外基质沉积、营养和氧气进入及代谢产物排出,也有利于血管和神经长入[5]。     

Low Temperature Synthesis,Structure and Bioactivity of 2CaO⋅3SiO2 Glass

Glasses of composition 2CaO3SiO₂ were prepared by means of the sol-gel route starting from tetramethyl orthosilicate and calcium nitrate tetrahydrate and the melt-quenching technique from a mixture of oxides. Their structures were compared. The infrared spectra suggest that the gel derived glass has a different structure than the corresponding melt quenched glass, having a more uniform distribution of non-bridging oxygens among the SiO₄ tetrahedra. Owing to its porosity, the gel derived glass is more prone to devitrify than the melt quenched glass is. The infrared spectra relative to samples soaked in a fluid simulating the composition of the human blood plasma suggest that the gel derived glass is more bioactive than the melt quenched glass is.     

Structural Changes in Sol-Gel Derived SiO2 and TiO2 Films by Exposure to Water Vapor

Structural changes in sol-gel derived thin films by exposure to water vapor were investigated using Fourier transform infrared absorption spectroscopy, ellipsometry and x-ray diffraction. We found that SiO₂ gel films were densified with a decrease in OH groups by the exposure at 60°–180°C. The shrinkage and the peak frequency of ₄ (TO) for the exposed films were comparable to those heated in a dry atmosphere at temperatures above 500°C. However, OH groups in the films were not completely removed by the water exposure. A subsequent annealing above 300°C changed the structure of the water-exposed SiO₂ films with condensation of the remaining OH groups. Although the exposed SiO₂ gel films were amorphous, TiO₂ gel films were transformed to anatase with a decrease in OH groups by the treatments at 80°–180°C.     

Structure and catalytic properties of sulfated zirconia foams

Porous sulfated zirconia foams were manufactured by a simple methodology based on the sol–gel process combined with a liquid foam template that used a surfactant mixture. A block copolymer (Pluronic F-127) and an anionic surfactant [sodium dodecylsulfate (SDS)] were mixed in different proportions in order to optimize the porous and surface properties of the ceramic material. By adjusting the SDS/Pluronic ratio, it was possible to obtain sulfated zirconia with a combination of macropores and mesopores that provided high porosity (≈90 %) and surface area (≈80 m² g^?1). The sulfate groups linked to the zirconia surface stabilized the tetragonal phase, to the detriment of the thermodynamically stable monoclinic phase. The sulfate groups and the tetragonal phase decreased as a function of the amount of SDS in the liquid foam template. The combined porous and structural characteristics, together with surface acidity, provided enhanced catalytic activity when the sulfated zirconia foams were employed in the isopropanol dehydration reaction. A further benefit was the selectivity towards propene and negligible formation of acetone.     

Effect of electron beam radiation dose on the foam formation in pre-ceramic polymer

Methylsilicone resin as a polymer precursor for a SiOC ceramic material was cured and foamed by electron beam (EB) irradiation in air prior to the pyrolysis under an inert atmosphere. Methylsilicone foams were obtained without additional foaming agent when exposed to accelerated electrons with radiation doses up to 9 MGy and dose rate of 2.8 kGy/s. During irradiation the polymer was melted and simultaneously gaseous products were formed by the methyl group oxidation and by the poly-condensation crosslinking reactions. The formed gases could not escape from the molten polymer and began to aggregate into bubbles. The effect of the radiation dose on the polymer foam molecular structure, the gel fraction and the ceramic yield was analyzed. The results indicate that the maximum amount of crosslinking in methylsilicone, when EB radiation is used, occurred between 1.0 and 2.0 MGy radiation dose. Methylsilicone foams were pyrolysed in N₂ atmosphere at temperatures of 1200 and 1500 °C, resulting in amorphous SiOC and partially crystalline ceramic foams, respectively. A porosity of ~84% was achieved in the pyrolyzed foams, with cell size ranging from 30 to 300 μm and density of about 0.31 g cm^?3.     

UV-Visible Absorption Characteristics of TEOS-Derived and Cr-Doped Silica Sonogels Aged in Different pH Solutions and Heat Treated up to 600°C

Cr-doped xerogels were obtained by sol-gel process from the acid-catalyzed and ultrasound-stimulated hydrolysis of tetraethoxysilane (TEOS) with addition of CrCl₃6H₂O in water solution during the liquid step of the process. The gels were aged immersed in different pH solutions for about 30 days, after that they were allowed to dry. The samples were annealed at temperatures ranging from 40 to 600°C and analyzed by UV-visible absorption spectroscopy. Cr³⁺ is the preferable oxidation state of the chromium ion in the gels annealed up to 250–300°C, in the case of aging in solutions of pH = 5 and 11. A high UV absorption below 320 nm, due to the host gel, and different absorption bands, depending on the temperature, due to the chromium ion were observed in the xerogels at temperatures below 250°C, in the case of aging in solutions of pH = 1 and 2. These absorption bands have not been assigned. Above 300°C up to 600°C, Cr⁵⁺, and possibly Cr⁶⁺, are the preferable oxidation states of the chromium ion independent of the pH of the aging solution, so the xerogels turn to a yellowish appearance in all cases.     

Synthesis of Highly Porous Organic/Inorganic Hybrids by Ambient Pressure Sol-Gel Processing

This paper reports the synthesis of highly porous organic/inorganic hybrids by a two-step acid-base catalyzed sol-gel process and ambient pressure drying. In the method organic and inorganic precursors are copolymerized so as to incorporate organic ligands into the solid network. The two-step acid-base catalyzed process was used to prevent phase segregation during the hydrolysis and co-condensation of organic and inorganic precursors. The organic ligands incorporated into the solid gel network modify the surface chemistry. Thus, the wetting angle is significantly increased so that the collapse of the gel network is greatly reduced upon the removal of pore fluid during drying. Organic/inorganic hybrids with BET surface areas above 1250 m2/g, porosities above 75% and pore sizes of 8 nm have been synthesized.     

Microstructural Analysis of the Effects of Poly(ethylene glycol) on an Acid Catalyzed Sol-Gel Derived Ceramic Material

Ceramic materials have been derived from an acid catalyzed sol-gel process. The addition of different molecular weights and concentrations of polyethylene glycol (PEG) to the sol mixture modifies the phase behaviour of the sol-gel process. The resulting gel is burned at 973 K to make porous ceramic materials. Nitrogen adsorption-desorption isotherms are used to assess the effects of PEG on the internal structure of the burned ceramic material. These isotherms indicate an extensive pore network exists consisting of micropores and mesopores. In the micropore region of the isotherms, the _S-plot analysis reveals changes in specific primary micropore volumes, specific total pore volumes, specific external surface areas and specific SPE surface area when PEG is added in the sol-gel process. The average pore width and the overall mesopore size distribution curves shift to higher pore size values and ranges on addition of PEG to the sol-gel mixture. The presence of PEG during the sol-gel process leads to an apparent narrowing of the micropore size distribution. The results of this work clearly indicate that the molecular weight and the concentration of a polymer, such as PEG, influences the eventual internal structure of a ceramic after burning.     

Compressive response of composite ceramic particle-reinforced polyurethane foam

Quasi-static and dynamic compressive tests are undertaken on the polyurethane (PU) foam and fumed silica reinforced polyurethane (PU/SiO₂) foam experimentally. The ceramic microspheres with varying mass fractions are adopted to mix with the PU/SiO₂ foam to fabricate the composite particle-reinforced foams. The effects of strain rate and particle mass fraction are discussed to identify and quantify the compressive response, energy-absorbing characteristic, and the associated mechanisms of the composite foams. The results show the initial collapse strength and plateau stress of the foams are improved significantly by reinforcing with the ceramic microsphere within 60 wt% at quasi-static compression. The rate sensitivity is observed on all the foams, but in different patterns due to the influence of ceramic microsphere. The compressive response affected by ceramic microsphere can be attributed to the particle cluster effect and stress wave propagation. Together with the deformation, the compressive characteristic experiences non-monotonic change from the low to high strain rates. The specific energy absorption (SEA) of the foam with 41 wt% ceramic microsphere show the largest magnitude at quasi-static compression. With the increasing strain rate, the ceramic reinforced foam exhibits superior energy absorption efficiency at high strain rates to that of the pure foams.     

Sol-Gel Synthesis and Pyrolysis Study of Oxyfluoride Silica Gels

Silicon oxyfluoride materials are synthesized by the sol-gel method using triethoxyfluorosilane as precursor, bearing the Si—F bond. SiO_(2–0.5x) F _x gel preparation requires peculiar experimental control of hydrolysis and condensation reactions. Maintenance of the Si—F bond during gelling, heating and aging was studied in the case of processes carried out under an argon atmosphere or in air. Fluorine contents in resulting samples were quantified by FT-IR and X-ray photoelectron spectroscopy (XPS); specific surface area and porosity of powdered samples were determined by N₂ adsorption. The thermal stability of oxyfluoride gels was studied by thermogravimetric-mass spectrometric (TG-MS) coupled analyses during heat treatment, under He flow. Mass spectra recorded during principal weight losses indicate the release of variously fluorinated silicon species resulting from Si—F/Si—O exchange reactions. The evolution of these species was observed at different temperatures, depending on gelling conditions. In particular, degradation of Si—F moieties was prominent for gels aged in air, whereas samples processed under an argon atmosphere preserve the Si—F bond up to 300°C.