润滑油对轮胎主要成分催化裂解行为的影响

本文研究了润滑油对轮胎的重要组成原料:天然橡胶、聚丁二烯橡胶和丁苯橡胶催化裂解行为的影响.研究发现润滑油的加入明显增强了催化剂ZSM-5对聚丁二烯橡胶的催化裂解作用:液体收率从69.0％提高到83.4％,残渣收率从17.0％降至3.2％;润滑油的加入也提高了丁苯橡胶催化裂解的反应速率,液体产物中的轻油组分由67.5％增...     

改性合成橡胶在轮胎工业中的应用

介绍了几种合成橡胶的改性在轮胎工业中的应用现状。为了提高轮胎的综合行驶性能 ,近年来国外开发出了性能良好的溶聚丁苯、Nd系顺丁、乙烯基顺丁、3,4-异戊胶、卤化丁基胶、苯乙烯 -异戊二烯 -丁二烯橡胶、星型支化丁基胶及溴化三元乙丙胶等一系列改性合成橡胶新品种     

TBIR应用于航空胎侧胶的热氧老化性能

研究了反式-1,4-丁二烯-异戊二烯共聚橡胶(TBIR)应用于航空轮胎胎侧胶[天然橡胶(NR)/顺丁橡胶(BR)/TBIR]的耐热氧老化性能. 结果表明, 与NR/BR硫化胶相比, 10~20份质量的TBIR取代BR后, NR/BR/TBIR硫化胶的交联密度明显提高, 压缩温升降低2.2~3.4 ℃, 耐屈挠疲劳性能提高约100%, 填料分散性改善, 填料团聚体体尺寸减小, 拉伸性能基本不变. 随热氧老化时间延长, 硫化胶的交联密度先增加后降低, 并用TBIR的硫化胶交联密度在老化48 h后趋于平缓. 与NR/BR相比, 老化后的NR/BR/TBIR硫化胶生热最低, 耐屈挠疲劳性最高.     

Surface modification of natural rubber film by polymerisation of methyl methacrylate in water-based system

Polymerisation of methyl methacrylate (MMA) on the surface of natural rubber (NR) film was studied in order to increase the surface hardness, roughness and, hence, to decrease the friction coefficient of rubber. We used the two-step process: (i) swelling of MMA and tert-butyl hydroperoxide, emulsified in an aqueous solution of sodium dodecyl sulphate, onto the NR film surface, and (ii) subsequently immersing the swollen rubber strip into an alkaline aqueous solution of ferrous ion/fructose for redox initiation. The presence of PMMA on the NR surface was examined by attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR). Increasing the concentration of ferrous ion caused an increase in MMA conversion. The surface morphology observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM) in tapping mode revealed the aggregation of micronmetre-scale nodules on the modified surface. The surface hardness and roughness increased with increasing PMMA content.     

丁苯橡胶/天然橡胶复合体系动态力学性能

生热;动态力学损耗;丁苯橡胶/天然橡胶复合体系动态力学性能     

Thermal behavior of partially hydrogenated polydienes by <Emphasis Type="Italic">p</Emphasis>-toluenesulfonylhydrazide

The hydrogenation of natural rubber (NR), polybutadiene (BR), and styrene-butadiene (SBR) rubbers with different microstructures was performed by a diimide hydrogenation agent generated in situ by a non-catalytic method [1–3]. Many properties of the material depend considerably on variables such as degree of hydrogenation and proportions of vinyl or phenyl units. The mobility of the hydrogenated chain was investigated by differential scanning calorimetry (DSC) and the results confirm the relationship between the degree of hydrogenation and chain flexibility. The flexibility of a high cis-1,4 BR hydrogenated sample, was significantly changed and a melting point (T _m) was detected after a certain degree of hydrogenation. Thermal stability was investigated by thermogravimetric analysis (TG) and an increase was found, but, the thermal resistance was influenced by the presence of the byproduct p-toluenesulfinic acid. Oxidation stability was investigated by chemiluminescence analysis and it improved with hydrogenation.     

Improving the mechanical properties of short pineapple leaf fiber reinforced natural rubber by blending with acrylonitrile butadiene rubber

This work proposes a simple method for improving the rubber to filler stress transfer in short pineapple leaf fiber-reinforced natural rubber (NR). This was achieved by replacing some of the non-polar NR by polar acrylonitrile butadiene rubber (NBR). The amount replaced was varied from 0% to 20% by weight. The mixing sequence was designed so that the fiber would be coated with polar NBR before being dispersed in the NR matrix. A comparison system in which the mixing was carried out in a single step was also examined. Despite the fact that the two rubbers are immiscible, it was found that significant improvement of the stress transfer in the low strain region can be obtained. The mixing sequence affected the mechanical properties of the resulting composites. It is concluded that frictional stress transfer between the immiscible rubbers contributes more to the total stress transfer than does the frictional stress transfer between non-polar NR and polar cellulose fiber.     

Influence type of natural rubber on properties of green biodegradable thermoplastic natural rubber based on poly(butylene succinate)

Green biodegradable thermoplastic natural rubber (GB‐TPNR) based on simple blend of natural rubber (NR) and poly(butylene succinate) (PBS) was prepared using three NR alternatives: unmodified NR and epoxidized NR with 25‐ or 50‐mol% epoxide (ie, ENR‐25 or ENR‐50). It was found that ENR‐50/PBS blend showed the best compatibility, which resulted in superior mechanical and thermal properties with the highest crystallinity of the PBS phase, on comparing with the ENR‐25/PBS and NR/PBS blends. This might be attributed to stronger chemical interactions between the epoxide groups in ENR‐50 and the polar functional groups in PBS, which were confirmed by Fourier transform infrared (FTIR). Furthermore, scanning electron microscopy (SEM), atomic force microscopy (AFM), and polarizing optical microscopy (POM) micrographs of ENR‐50/PBS blend revealed phase separation with finer‐grained cocontinuous structure than in ENR‐25/PBS and NR/PBS simple blends. Furthermore, the chemical interactions in ENR‐50/PBS blend enhanced the resistance to accelerated weathering.     

反式丁戊橡胶改性航空轮胎侧胶的结构与性能

采用反式-1,4-丁二烯-异戊二烯共聚橡胶（简称反式丁戊橡胶,TBIR）改性航空轮胎侧胶[天然橡胶（NR）/顺丁橡胶（BR）（质量比80/20）],研究了NR/BR/TBIR混炼胶的结晶行为、力学性能、硫化特性及硫化胶的物理机械性能、动态力学性能和填料分散性.结果表明,相比NR/BR并用胶,结晶性TBIR的并用赋予NR/BR/TBIR混炼胶较高的格林强度和杨氏模量.NR/BR/TBIR混炼胶工艺正硫化时间延长,交联密度提高.TBIR用量范围内,NR/BR/TBIR硫化胶300%定伸应力提高7%,耐屈挠疲劳性能提高35%~50%,滚动阻力降低.m（NR）/m（BR）/m（TBIR）为80/10/10硫化胶具有更好的综合力学性能及耐热氧老化性能.随着硫化时间的延长,NR/BR/TBIR（80/10/10）硫化胶较NR/BR（80/20）硫化胶100%定伸应力提高18%以上,NR/BR体系的耐屈挠疲劳性降低近60%,而NR/BR/TBIR（80/10/10）体系仍能保持原来的50%;反映滚动阻力的60℃损耗因子降低8%~14%,反映抗湿滑性的0℃损耗因子保持不变.填料分散度得到改善,填料聚集体尺寸降低.NR/BR/TBIR（80/10/10）硫化胶具有更好的耐长时间硫化的特性.     

Effects of methyl methacrylate grafting and in situ silica particle formation on the morphology and mechanical properties of natural rubber composite films

The effects of methyl methacrylate (MMA) grafting and in situ formation of silica particles on the morphology and mechanical properties of natural rubber latex (NRL) were investigated. MMA grafting on NRL was carried out using cumyl hydroxy peroxide/tetraethylene pentamine (CHPO/TEPA) as a redox initiator couple. The grafting efficiency of the grafted NR was determined by solvent extractions and the grafted NRL was then mixed with tetraethoxysilane (TEOS), a precursor of silica, coated by adherence to a glass surface to form a film and cured at 80°C. The resultant products were characterized by FT‐IR and transmission electron microscopy. The influence of varying the MMA monomer weight ratio on the surface morphology of the composites was investigated by scanning electron and atomic force microscopy. The PMMA (poly MMA) grafted NRL particles were obtained as a core/shell structure from which the NR particles were the core seed and PMMA was a shell layer. The silane was converted into silica particles by a sol–gel process which was induced during film drying at 80°C. The silica particles were fairly evenly distributed in the ungrafted NR matrix but were agglomerated in the grafted NR matrix. The root‐mean‐square roughness increased with an increasing weight ratio of MMA in the rubber. The in situ silica particles in the grafted NR matrix slightly increased both the modulus and the tear strength of the composite film. Copyright © 2008 John Wiley & Sons, Ltd.     

Surface Modification of Rice Husk Ash by Ethanol-assisted Milling to Reinforce the Properties of Natural Rubber/Butadiene Rubber Composites

Rice husk ash(RHA), obtained by pyrolysis of rice husks, can be used as a potential reinforcing filler for rubber composites. In this work, ball milling in ethanol(ethanol-assisted milling) was used to hydroxylate the surface of RHA, promoting the graft modification of bis-(γ-triethoxysilylpropyl)-tetrasulfide(Si69). The obtained modified RHA(RHA-EM-Si69) was filled into the natural rubber/butadiene rubber(NR/BR) composites, and the filler-rubber interactions were enhanced. In consequence, RHA-EM-Si69 filled NR/BR composites showed overall improvement in the mechanical properties compared with RHA filled NR/BR composites. The tear strength increased from 13.37 kN/m to 34.71 kN/m, and the tensile strength increased from 1.84 MPa to 7.75 MPa. Carbon black(N774) was also used for comparison under the same conditions. This method provides a potential for promoting the value of RHA in rubber industry.     

环氧化橡胶及其合金的研究与应用

综述了国内外环氧化橡胶及其合金的研究现状和应用趋势,重点介绍了环氧化天然橡胶、环氧化聚丁二烯、环氧化苯乙烯-丁二烯-苯乙烯三嵌段共聚物及其合金的优点,以及影响其物理机械性能的因素和环氧化橡胶的发展方向。     

A contribution to the theory of accelerated sulphur vulcanization of natural rubber and polybutadiene BR with tetramethyl thiuram disulphide and bis(2-benzothiazolyl) disulphide

A number of simple natural rubber (NR) and polybutadiene (BR) formulations were vulcanized in a differential scanning calorimeter. From the shapes of the exothermal cure curves the interaction of curatives can be examined. It is suggested that polysulphidic-accelerator-terminated pendent groups could either crosslink, or be chelated with zinc ions. The latter reaction allows interaction with accelerator molecules to reform the unchelated pendent group, and a zinc accelerator complex, that, in turn, can react with sulphur and rubber molecules to give pendent groups. Differences in the behavior of NR and BR are attributed to the relative rates of these two reactions in the elastomers. Bis(2-benzothiazolyl) disulphide does not react with zinc, and it is suggested that it coordinates with the zinc dithiolate accelerator complex, increasing its activity.     

Morphology dependence of crystallization of natural rubber in blends

Crystallization of natural rubber (NR) was investigated in different morphology for NR/styrene butadiene rubber (SBR) blend and NR/polystyrene-(b)-polyisoprene (SI)/polystyrene (PS) blend. A purified NR (PC-TE) was prepared from pale crape via transesterification. In the blends, PC-TE formed various morphologies; that is, matrix phase, island phase and continuous phase with a nano-scale, respectively, in dependence upon the ratio of the rubbers. The crystallization rate of the blends was also significantly associated with the morphology of the rubbers.     

Blending of Natural Rubber/Recycled Ethylene-Propylene-diene Rubber: Promoting the Interfacial Adhesion Between Phases by Natural Rubber Latex

This article deals with blends based on natural rubber (NR) and recycled ethylene-propylene-diene rubber (R-EPDM). Natural rubber latex (NRL) was introduced into the blends to enhance interfacial adhesion between NR and R-EPDM. A new route of compounding was also suggested. The blends were prepared by mixing R-EPDM and other additives in NRL before blending with natural rubber on a two-roll mill. By applying this method, the homogeneity of the blends and cross-linking distribution are significantly improved. The blends exhibited superior state of cure, swelling resistance, mechanical properties and dynamic mechanical properties. The degree of entanglement between NR and R-EPDM also increased after NRL modification.     

Determination of bound rubber composition of filled SBR/BR blend compounds by analysis of the unbound rubber composition and bound rubber content

Analytical method for determination of the bound rubber composition of a filled SBR/BR blend compound was developed using measurement of the bound rubber content and microstructural analysis of the unbound rubber composition. Various filled SBR/BR blend compounds with different blend ratios were prepared using SBRs with different microstructures. This method included measurement of the bound rubber content, extraction of the unbound rubber, microstructural analysis of the unbound rubber composition, and process for determination of the bound rubber composition. Composition of the unbound rubber was analyzed using liquid proton nuclear magnetic resonance spectroscopy (H-NMR) and transmission Fourier transform infrared spectroscopy (FTIR). It was found that the analytical results using H-NMR had less experimental errors than those using transmission-FTIR. The raw SBR/BR blends were also analyzed in order to evaluate level of the experimental errors. Average SBR/BR ratios of the unbound rubbers were obtained using the 1,2- and 1,4-unit contents determined by the H-NMR analysis. The bound rubber compositions were obtained using the bound rubber contents and the average unbound rubber compositions. It was found that most of the bound rubbers had higher SBR ratios than the formulation value.     

表面改性SiO2对SSBR/BR绿色轮胎胎面胶结构与性能的影响

采用4种含不同官能基团修饰剂改性的二氧化硅SiO₂增强溶聚丁苯橡胶(SSBR)/顺丁橡胶(BR)共混体系, 制备了SSBR/BR/SiO₂橡胶纳米复合材料, 研究了其结构与性能. 结果表明, 在混炼胶体系中, 与未改性SiO₂填充的SSBR/BR相比, 改性SiO₂填充的SSBR/BR门尼黏度及结合橡胶含量显著增大, 表明填料-橡胶相互作用显著提高; 硫化焦烧时间缩短60%, 硫化速度增大了35%~40%. 在硫化胶体系中改性SiO₂填充的SSBR/BR具有更大的交联密度, 填料分散性明显改善, 同时也表现出更为优异的物理机械性能, 100%和300%定伸模量提高47%以上, 旋转滚筒式磨耗机法(DIN)磨耗降低5%~12%, 生热降低了约7%~13%, 热空气老化性能提升4%~22%, 代表滚动阻力的tanδ在60 ℃降低8%~13%. 此外, 与SSBR/BR/1165MP硫化胶相比, 用90 mmol/kg氨基改性SiO₂填充的SSBR/BR硫化胶的抗湿滑性能提高6.9%, 表现出最优的综合性能. 填料的良好分散及填料与聚合物的相互作用增强对于提高SSBR/BR/SiO₂胎面胶综合力学性能具有重要意义.     

Comparative study of natural rubber and acrylonitrile rubber reinforced with aligned short aramid fiber

The aims of this paper are three-fold. The first is to determine the reinforcement of high performance short aramid fiber in two representative rubber matrices, namely natural rubber and acrylonitrile rubber. The second is to ascertain the effect of rubber polarity on the reinforcement. The third is to establish a pattern of reinforcement for use with less studied fibers. The rubbers were reinforced either with only aramid fiber or with a hybrid of aramid fiber and carbon black. The fiber contents were varied at 0, 2, 5 and 10 parts (by weight) per hundred rubber (phr) while those of carbon black were 0, 10, 20 and 30 phr. Conventional sulfur vulcanization was used. It was found that aramid fiber can reinforce both rubbers in the low strain region effectively, although to a significantly different degree. The hybrid carbon black provides additional reinforcement at low to medium strains and allows high strain stress upturn to occur in both rubber matrices. The findings enable the preparation of rubber composites having a wide, controllable range of mechanical behavior for specific high-performance engineering applications. Significantly, they also serve as a benchmark for developing reinforced systems from alternative fibers, particularly those from natural sources.     

Inhomogeneous Natural Network Promoting Strain-induced Crystallization:A Mesoscale Model of Natural Rubber

Although synthetic rubbers show continuously improved mechanical properties,natural rubber (NR) remains irreplaceable in the rubber family due to its superior mechanical properties.A mainstream viewpoint regarding the superiority of NR is that NR possesses a natural network formed by linking the poly(cis-l,4-isoprene) chain terminals to protein and phospholipid aggregates;after vulcanization,the natural network additionally contributes to rubber mechanics by both increasing the network density and promoting the strain-induced crystallization (SIC) behavior.However,the reason why the natural network promotes SIC is still unclear;in particular,only using the increased network density cannot explain our finding that the NR shows smaller onset strain of SIC than Gel (the gel component of NR with higher network density) and even vulcanized NR.Herein,we point out that the inhomogeneous chain deformation is the alternative reason why SIC of NR takes place at smaller strain than that of Gel.More specifically,although the natural network is homogenous on the subchain length scale based on the proton double-quantum NMR results,it is essentially inhomogeneous on mesoscale (100 nm),as revealed by the small angle X-ray scattering analysis.This inhomogeneous network also leads to the mesoscale deformation inhomogeneity,as detected by the orientation of stearic acid (SA) probe,thus resulting in the smaller onset strain of SIC of NR.Based on the experimental results,a mesoscale model is proposed to qualitatively describe the crucial roles of inhomogeneous structure and deformation of natural network in NR?s mechanical properties,providing a clue from nature to guide the development of high-performance rubbers with controlled structures at mesoscale.