Microstructural cumulative material degradation and fatigue-failure micromechanisms in wood-pulp fibres

This paper establishes the fundamental micro-mechanisms associated with the conversion of single wood pulp fibres into fibres suitable for the production of paper. It deals with an examination of the morphological and structural changes taking place in pulp fibres being subjected to cyclic mechanical actions that are representative of those experienced by fibres in mechanical refiners. Implementing the experimental procedure previously described (Hamad, 1994), qualitative answers are provided to such questions as what material property changes are associated with the various identifiable micro-mechanisms and how is the extent of damage accumulation related to wood species, pulping type, refining energy, and the number of cycles? A collation of the underlying themes responsible for material degradation indicates that a recognition of the regions of high-localized deformation and the manner in which cracks grow as well as the general weakening of the material due to structural damage and mechanical degradation of the fibre cell wall material, provide an insight into the way in which single fibres are rendered suitable for papermaking by mechanical refining.     

Influence of loading frequency on the fatigue behaviour of coir fibre reinforced PP composite

The influence of loading frequency on the fatigue behaviour of a coir fibre reinforced polypropylene (PP) composite was studied. The mechanical behaviour was assessed through monotonic tensile and flexural tests, followed by cyclic bending fatigue tests employing a new specimen geometry, with loading frequencies ranging from 5 to 35 Hz. Results revealed that higher strain rates during monotonic loading lead to higher flexural strength, and higher loading frequencies in cyclic tests promote reduction in fatigue life. Fractographic examination showed that one of the reasons for reduced fatigue life under higher loading frequencies might be related to increased heat generation by hysteresis, leading to a fatigue damage mechanism governed by temperature effects. The results, thus, encourage the development of good practices regarding test frequencies in order to be able to uncouple thermal and mechanical effects and provide relevant data for structural integrity assessments.     

Characteristics of kenaf fibre/epoxy composites subjected to thermal degradation

Kenaf fibres are receiving much attention in the natural fibre composite industry due to its potential as polymer reinforcements. However, like all natural fibres, kenaf fibres have lower thermal resistance as compared to synthetic fibres. In this current work, the characteristics of kenaf fibre/epoxy composites, both treated and untreated using alkalization process, exposed to high temperature were studied. Thermogravimetric analysis (TGA) was used to study the thermal decomposition behaviour of treated and untreated kenaf/epoxy composites as well as their components, kenaf fibre and neat epoxy from room temperature up to 600 °C. The weight loss and physical changes of these samples were observed through furnace pyrolysis. Surface morphology of the composites after degradation was observed using scanning electron microscopy (SEM). The results from the TGA showed that the addition of kenaf fibres into the epoxy slightly improves both the charring and thermal stability of the samples. However, it was observed that alkalization causes reduction in these behaviours for the kenaf/epoxy composite. Generally, increased exposure time causes higher weight loss of the composites only up to 150 °C. At higher temperature, duration of exposure has little influence on the weight loss. Fibre-matrix debondings were observed on degraded samples implying mechanical degradation of the composites had occurred.     

The thermoluminescence response of Ge-doped optical fibre subjected to photon irradiation

A radiation dosimeter based on Ge-doped silica fibre is described. Parameters concerning thermoluminescence (TL) induced by ⁶⁰Co irradiation are investigated, including activation energies, frequency factors, and reproducibility with dose and fading. It is concluded that Ge-doped silica fibres provide a good basis for medical radiation dosimetry at therapy levels. In particular, doses are reproducible to within 3%, the fibres are reusable and show linearity of dose versus TL output over the approximate range of dose 1 Gy to in excess of 100 Gy. At room temperatures, fading within the first 30 d following irradiation has been found to be of the order of 7%.     

Influence of an interfacial agent on the structure of polypropylene-polyamide fibres

In this paper the structure and properties of fibres prepared from the polypropylene/polyamide (PP/PA6) blend have been studied as a function of the interfacial-agent (IFA) content. For this purpose the grafted polypropylene-maleic anhydride copolymer was used. Fibres containing 20% of PA6 and 80% of PP possess the phase matrix-fibril structure. The size and distribution of fibres in the dispersed PA6 phase in the PP matrix depend on the interfacial-agent amount. Due to the indirect nucleating effect the PA6 phase has been found to act, in the presence of the interfacial agent, on the PP crystallization during fibre formation. As a result, undrawn fibres have the more pre-oriented and crystalline PP matrix with the morphological rod-like structure. The pre-orientation of the dispersed fibrilar PA6 phase is minimum. Mechanical properties of the drawn blended fibres are favourably influenced provided that the interfacial-agent concentration is higher than 1%. The growing rate of the mutual interaction between the components was mostly reflected in the increased values of Young's modulus.     

Nanoindentation of regenerated cellulose fibres

Nanoindentation was performed on cross sections of regenerated cellulose fibres with different structure and properties. Same as in single-fibre tensile tests, the elastic modulus of lyocell was higher than the elastic modulus of viscose. However, in spite of its tensile strength being twice as high as viscose, the hardness of lyocell was 15% lower than viscose. The overall degree of orientation of cellulose chains being higher in lyocell than in viscose, it is proposed that reduced lateral bonding in lyocell is the reason for the low hardness measured by nanoindentation compared to viscose.     

Thermal behaviour of lyocell fibres

Fourier-transform infrared (FTIR) spectroscopy has been applied in combination with wide-angle X-ray diffraction and measurements of strength, fluidity, yellowness, birefringence, and moisture regain to detect microstructural changes in lyocell fibres, a regenerated cellulose fibre, subjected to direct heat and annealing treatments. TMA, and SEM were used to show the effect of direct heat and annealing on lyocell fibres. The FTIR spectroscopy results show that a decrease in intermolecular hydrogen bonding occurs at 70 and 80 °C for annealed and directly heated samples, respectively. The results demonstrate increase of the intensity of O–H stretching vibrations, this associated with hydrogen bonds reforming around 130 °C. Lyocell fibres shrink with direct heating in the temperature range 130–160 °C. The crystallinity decreases gradually with increasing temperature. There is no significant change in colour of the samples annealed up to 150 °C. A continuous increase in the fluidity occurs for the annealed samples in the range 150–230 °C. The tenacity and breaking extension of heated samples decrease with increasing temperature. The lower annealing temperatures cause no observable change in the smooth and void-free surface, but in the annealing temperature range 170–230 °C, substantial non-uniformity is apparent on the surface of the fibres.     

Infrared thermographic evaluation of large composite grid parts subjected to axial loading

Many composite parts, such as laminated panels and grid-like shells, operate under high mechanical loading. Evaluation of their structural integrity is crucial to ensure the long-lasting operation of critical components. Since testing a structure under full or “proof” load might be dangerous for personnel, it would be preferable to use a remote, rapid inspection technique. This paper describes a practical application of IR thermography to the inspection of large composite parts used in the aerospace industry. This work has used just one cycle of increasing load from zero load to failure, and this was done for both for tensile and compressive loads. It is shown that, during the formation of micro-defects in polymeric composites, about 40 % of the total dissipated energy is expended for material heating, while about 60 % is related to material damage accompanied by an increase in the defect concentration. Non-uniform composite deformation causes temperature anomalies, whose amplitude may reach 1.5–2.5 °C at a load of about 50–60 % of the limit load.     

Investigation of the dislocation of natural fibres by Fourier-transform infrared spectroscopy

Dislocations were thought the weakest link in natural fibres which had negative effects on the tensile strength of the fibres. This paper presents a systematic approach to examine the dislocations in hemp fibres firstly by optical microscopy (OM) and field emission scanning electron microscopy (FE-SEM) for the morphologies of the dislocations and then by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) for the crystallinity index and hydrogen bonds and main chemical compositions of the dislocation regions in hemp fibres. The results showed that (i) dislocations resulted in fibril distortion and intensified amorphous features of hemp fibres; (ii) crystallinity index reduced from 48.4% examined by FTIR and 56.0% by XRD determination for hemps without dislocations to 41.3% for the dislocation regions; (iii) the FT-IR spectra showed much higher absorbance of hemp fibres without dislocations which was two times that of dislocation regions across the whole range of wavenumbers; (iv) deconvolving spectra in O-H stretching region showed a lower number of hydrogen bonds, weaker inter- and intra-molecular hydrogen bonding in the dislocation regions, indicating a possible decrease in the tensile strength of hemp fibres; (v) the FT-IR spectra indicated the removal of the hemicelluloses in dislocation regions and hence possible loss of lignin because of disappearing the bands at 1368 cm⁻¹, 1363 cm⁻¹ and 1506 cm⁻¹; (vi) the spectra in fingerprint region gave rise to the ratio of syringyl (S)/guaiacyl (G) of 0.9 in dislocation regions which was lower than that (1.1) of hemp without dislocation, this means a significant reduction of lignin content and a higher cellulose content in the dislocation regions.     

A study of the crystallinity index of polypropylene fibres

Crystallinity measurements were carried out with the help of X-ray diffraction, differential scanning calorimetry (DSC) and density measurements. The results of this study provide a better understanding of the morphology and complex thermal behaviour of polypropylene fibres. Crystallinity studies show that the crystallinity of PP fibres when measured by X-ray and DSC methods as a function of draw-ratios increases with increasing draw-ratios while the crystallinity of the same samples as derived by density measurements shows an inverse trend. These discrepancies are accounted for by the formation of microvoids within the polypropylene fibres due to drawing. In the DSC scan two endothermic peaks were found to occur in some of the samples. This is explained by the presence of two morphological forms i. e. lamellar and fibrillar morphology in the same sample. The crystallinity values obtained from different methods are correlated with mechanical properties, such as tenacity and elongations.Dedicated to Prof. Dr. H. Janeschitz-Kriegl, a pioneer of Polymer Physics in Austria, in honour of his sixtieth birthday.     

Observation and modelling of barrel droplets on vertical fibres subjected to gravitational and drag forces

Extensive experimental investigation of the wetting processes of fibre/liquid systems during air filtration (when drag and gravitational forces are acting) has shown many important features, including droplet extension, oscillatory motion, and detachment or flow of drops from fibres as airflow velocity increases. A detailed experimental study of the aforementioned processes was conducted using glass filter fibres and H(2)O aerosol, which coalesce on the fibre to form barrel droplets with small contact angles. The droplets were predominantly observed in the Reynolds transition (or unsteady laminar) flow region. The droplet oscillation appears to be induced by the onset of vortexes in the flow field around the droplet as the increasing droplet size increases the Reynolds number. Flow in this region is usually modelled using the classical two-dimensional Karman vortex street, and there exist no 3D equivalents. Therefore to model such oscillation it was necessary to create a new conceptual model to account for the forces both inducing and inhibiting such oscillation. The agreement between the model and experimental results is acceptable for both the radial and transverse oscillations.     

Experimental and numerical investigation of aramid fibre reinforced laminates subjected to low velocity impact

The low velocity impact performance of domestic aramid fibre reinforced laminates is investigated experimentally and numerically. Laminates with different thicknesses are impacted by drop-weight test machine under different impact energies. The time histories of impact force are recorded and ultrasonic C-scan technology is used to inspect the internal damage of the laminates. Numerical simulation is conducted using finite element method (FEM), taking into account both intralaminar and interlaminar damage. The intralaminar damage model is based on the continuum damage mechanics (CDM) approach, which consists of the strain-based Hashin failure criteria and the exponential damage evolution law, and considers the nonlinear shear behaviour of the material. The interlaminar damage is simulated by interface elements with cohesive zone model. The numerical results show good agreements with the experiments, thus verifying the validity of the presented numerical model.     

Observation and modelling of clamshell droplets on vertical fibres subjected to gravitational and drag forces

Extensive experimental investigation of the wetting processes of fibre-liquid systems during air filtration (when drag and gravitational forces are acting) has shown many important features, including droplet extension, oscillatory motion, and detachment of drops from fibres as airflow velocity increases, and also movement or flow of droplets along fibres. A detailed experimental study of the processes was conducted using stainless steel filter fibres and H2O aerosol, which coalesce on the fibre to form clamshell droplets. The droplets were predominantly observed in the Reynolds transition flow region, since this is the region where most of the above features occur. The droplet oscillation is believed to be induced by the onset of the transition from laminar to turbulent flow as the increasing droplet size increases Reynolds number for the flow around the droplet. Two-dimensional flow in this region is usually modelled using the classical Karman vortex street, however there exist no 3D equivalents. Therefore to model such oscillation it was necessary to create a new conceptual model to account for the forces both inducing and preventing such oscillation. The agreement between the model and experimental results is very good for both the radial and transverse oscillations.     

Thermal properties and flammability of fibres made from polyimidoamide nanocomposite

The effects of basic fibre-forming parameters on the thermal properties and flammability of fibres from polyimidoamide (PIA) nanocomposite have examined. The comparative analysis of the properties of fibres from modified PIA and PIA nanocomposite has been conducted. The multi-functional fibres prepared from PIA nanocomposite show increased porosity and sorption properties as well as a high thermal stability and reduced flammability in comparison with fibres without MMT.     

DVC analysis of a polymer material subjected to tensile loading with synchrotron radiation tomography

Subsurface deformation behavior of a polymeric material is studied through the digital volume correlation (DVC) technique. Fundamental principles of the DVC technique are presented and the supplemental state-of-the-art algorithmic schemes to improve the efficiency and accuracy of the DVC analysis are also introduced. Tensile tests on an epoxy material are performed in conjunction with synchrotron radiation tomography. In order to create randomly distributed grayscale values in the tomograms for the following image analysis, microscale high-density particles are embedded when the epoxy specimens are fabricated. 3D tomographic images taken at multiple loading steps are utilized for the DVC analysis. The performance of the present DVC analysis is evaluated with the experimental data.     

The deformation and failure response of closed-cell PMDI foams subjected to dynamic impact loading

The present work aims to investigate the bulk deformation and failure response of closed-cell Polymeric Methylene Diphenyl Diisocyanate (PMDI) foams subjected to dynamic impact loading. First, foam specimens of different initial densities are examined and characterized in quasi-static loading conditions, where the deformation behavior of the samples is quantified in terms of the compressive elastic modulus and effective plastic Poisson's ratio. Then, the deformation response of the foam specimens subjected to direct impact loading is examined by taking into account the effects of material compressibility and inertia stresses developed during deformation, using high speed imaging in conjunction with 3D digital image correlation. The stress-strain response and the energy absorption as a function of strain rate and initial density are presented and the bulk failure mechanisms are discussed. It is observed that the initial density of the foam and the applied strain rates have a substantial influence on the strength, bulk failure mechanism and the energy dissipation characteristics of the foam specimens.     

Tensile properties and structure of polypropylene fibres spun from a blend of different polymer grades

 The tensile behavior of fibres, spun from a blend of small percentage of plastic grade poly-propylene with fibre grade poly-propylene, was studied in relation to their structure. The spinning and drawing process was optimized in order to increase the elastic moduli of produced filament yarns. By such optimization of the process a tenacity of 0.7 GPa, an elastic modulus of 14.8 GPa and a dynamic modulus of 19 GPa were attained. From diffuse small-angle X-ray scattering the presence of voids, up to 11.5%, was established. Voidness of the fibrillar structure was confirmed with electron micrographs. In spite of the rather drastic changes in morphology the mechanical properties of high void fibrillar structures are good, indicating that the load bearing units of the filament have maintained their integrity. The improved mechanical behavior of highly drawn fibres spun from 10/90 plastic/fibre grade polymer blend is related to higher crystalline and above all to higher amorphous orientation. Received: 12 December 1996 Accepted: 28 February 1997     

Some aspects of green solvents

Chemical solvents constitute around 80% of the total volume of chemicals used in many important chemical processes, especially fine chemical manufacturing. Unfortunately, these solvents are often volatile organic compounds from petroleum resource bearing several health and environmental risks. Numerous researchers take these two aspects as a reason to search for novel green solvents to replace the conventional ones. As a consequence, there are an increasing number of publications dealing with green solvents. In this review, we discuss the definition and accuracy of the term “green solvent”. We explain our urgent request for application-oriented research in this field. Finally, we point out some promising and interesting kinds of solvents, solvent systems and solubilization concepts for a successful research towards “greener solvents”.     

Determination of dynamic properties of flax fibres reinforced laminate using vibration measurements

Experimental and numerical methods to identify the linear viscoelastic properties of flax fibre reinforced polymer (FFRP) composite are presented in this study. The method relies on the evolution of storage modulus and loss factor as observed through the frequency response. Free-free symmetrically guided beams were excited in the dynamic range of 10 Hz to 4 kHz with a swept sine excitation focused around their first modes. A fractional derivative Zener model has been identified to predict the complex moduli. A modified ply constitutive law has been then implemented in a classical laminates theory calculation (CLT) routine. Overall, the Zener model fitted the experimental results well. The storage modulus was not frequency dependant, while the loss factor increased with frequency and reached a maximum value for a fibre orientation of 70°. The damping of FFRP was, respectively, 5 and 2 times higher than for equivalent carbon and glass fibres reinforced epoxy composites.     

Abnormality in using cyclic fatigue for ranking static fatigue induced slow crack growth behavior of polyethylene pipe grade resins

Slow crack growth behavior in polyethylene pipe grade resins were studied using both static fatigue (stress-rupture) and cyclic fatigue tests. This was done to better understand the applicability of cyclic fatigue in the prediction of slow crack growth ranking determined from the static fatigue test. In all polyethylene pipe grade resins tested at 80 °C, reduced crack growth failure times were exhibited when the cyclic fatigue test was employed. However, when applied to rank the resins through their slow crack failure times, the cyclic fatigue results did not always confirm those obtained from the static fatigue test. That is, in some cases, a resin with higher slow crack resistance ranking (longer failure times) than another resin in static fatigue exhibited lower ranking (shorter failure times) in the cyclic fatigue test. This abnormality of reversal in ranking is not a general observation but does occur. Based on the data obtained so far, when resins with smaller differences between static fatigue and cyclic fatigue slow crack growth failure times are compared with those resins having larger differences, the chances of correctly predicting the ranking obtained from static fatigue using cyclic fatigue tend to decrease. Hence, it is suggested that one needs to practice caution when using cyclic fatigue to predict the static fatigue ranking of resins for slow cracking resistance. Some insight into the cause of such abnormality is discussed with reference to creep-fatigue interactions.