From metal‐catalyzed radical telomerization to metal‐catalyzed radical polymerization of vinyl chloride: Toward living radical polymerization of vinyl chloride

The metal‐catalyzed radical polymerization of vinyl chloride (VC) in ortho‐dichlorobenzene initiated with various activated halides, such as α,α‐dihaloalkanes, α,α,α‐trihaloalkanes, perfloroalkyl halides, benzyl halides, pseudohalides, allyl halides, sulfonyl halides, α‐haloesters, α‐halonitriles, and imidyl halides, in the presence of Cu(0)/2,2′‐bipyridine, Fe(0)/o‐phenantroline, TiCp₂Cl₂, and other metal catalysts is reported. The formation of the monoadduct between the initiator and VC was achieved with all catalysts. However, propagation was observed only for metals in their zero oxidation state because they were able to reinitiate from geminal dihalo or allylic chloride structures. Poly(vinyl chloride) with molecular weights larger then the theoretical limit allowed by chain transfer to VC were obtained even at 130 °C. In addition, the most elemental features of a living radical polymerization, such as a linear dependence of the molecular weight and a decrease of polydispersity with conversion, were observed for the most promising systems based on iodine‐containing initiators and Cu(0), that is, I? CH₂? Ph? CH₂? I/Cu(0)/bpy (where bpy = 2,2′‐bipyridyl), at 130 °C. However, because of the formation of inactive species via chain transfer to VC and other side reactions, the observed conversions were in most cases lower than 40%. A mechanistic interpretation of the chain transfer to monomer in the presence of Cu species is proposed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3392–3418, 2001     

Acrylonitrile‐containing polymers via a combination of metal‐catalyzed living radical and nitroxide‐mediated free‐radical polymerization routes

2‐Phenyl‐2‐[(2,2,6,6‐tetramethylpiperidino)oxy] ethyl 2‐bromopropanoate was successfully used as an initiator in consecutive living radical polymerization routes, such as metal‐catalyzed living radical polymerization and nitroxide‐mediated free‐radical polymerization, to produce various types of acrylonitrile‐containing polymers, such as styrene–acrylonitrile, polystyrene‐b‐styrene–acrylonitrile, polystyrene‐b‐poly(n‐butyl acrylate)‐b‐polyacrylonitrile, and polystyrene‐b‐polyacrylonitrile. The kinetic data were obtained for the metal‐catalyzed living radical polymerization of styrene–acrylonitrile. All the obtained polymers were characterized with ¹H NMR, gel permeation chromatography, and differential scanning calorimetry. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3374–3381, 2006     

Synthesis of star‐shaped copolymers with methyl methacrylate and n‐butyl methacrylate by metal‐catalyzed living radical polymerization: Block and random copolymer arms and microgel cores

Various star‐shaped copolymers of methyl methacrylate (MMA) and n‐butyl methacrylate (nBMA) were synthesized in one pot with RuCl₂(PPh₃)₃‐catalyzed living radical polymerization and subsequent polymer linking reactions with divinyl compounds. Sequential living radical polymerization of nBMA and MMA in that order and vice versa, followed by linking reactions of the living block copolymers with appropriate divinyl compounds, afforded star block copolymers consisting of AB‐ or BA‐type block copolymer arms with controlled lengths and comonomer compositions in high yields (≥90%). The lengths and compositions of each unit varied with the amount of each monomer feed. Star copolymers with random copolymer arms were prepared by the living radical random copolymerization of MMA and nBMA followed by linking reactions. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 633–641, 2002; DOI 10.1002/pola.10145     

Evolution of iron catalysts for effective living radical polymerization: P–N chelate ligand for enhancement of catalytic performances

Iron catalysts were evolved for more active transition metal‐catalyzed living radical polymerization through design of the ligands. In situ introduction of P–N chelate‐ligands, consisting of hetero‐coordinating atoms [phosphine (P) and nitrogene (N)], onto FeBr₂ effectively catalyzed living radical polymerization of methyl methacrylate (MMA) in conjunction with a bromide initiator, where the monomer‐conversion reached over 90% without dropping the rates and the molecular weights of obtained PMMAs were well controlled. The benign effects of the “hetero‐chelation” were demonstrated by comparative experiments with homo‐chelate ligands (P–P, N–N), model compounds of the composed coordination site, and the combinations. We successfully achieved an isolation of iron complex with a P–N ligand [FeBr₂(DMDPE); DMDPE: (R)‐N,N‐dimethyl‐1‐(2‐(diphenylphosphino)phenyl)‐ethanamine], which was superior to the conventional catalyst [FeBr₂(Pn‐Bu)₂] with respect to controllability and activity, especially at the latter stage. The catalyst was almost quantitatively removed by water washing after polymerization. It was also effective for living polymerization of styrene. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6819–6827, 2008     

Quenching of metal‐catalyzed living radical polymerization with silyl enol ethers

Various silyl enol ethers were employed as quenchers for the living radical polymerization of methyl methacrylate with the R Cl/RuCl₂(PPh₃)₃/Al(Oi–Pr)₃ initiating system. The most effective quencher was a silyl enol ether with an electron‐donating phenyl group conjugated with its double bond [CH₂C(OSiMe₃)(4‐MeOPh) ( 2a )] that afforded a halogen‐free polymer with a ketone terminal at a high end functionality [F̄_n ∼ 1]. Such silyl compounds reacted with the growing radical generated from the dormant chloride terminal and the ruthenium complex to give the ketone terminal via the release of the silyl group along with the chlorine that originated from the dormant terminal. In contrast, less conjugated silyl enol ethers such as CH₂C(OSiMe₃)Me were less effective in quenching the polymerization. The reactivity of the silyl compounds to the poly(methyl methacrylate) radical can be explained by the reactivity of their double bonds, namely, the monomer reactivity ratios of their model vinyl monomers without the silyloxyl groups. The lifetime of the living polymer terminal was also estimated by the quenching reaction mediated with 2a . © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4735–4748, 2000     

Star poly(methyl methacrylate) with end‐functionalized arm chains by ruthenium‐catalyzed living radical polymerization

Star polymers with end‐functionalized arm chains (surface‐functionalized star polymers) were synthesized by the in situ linking reaction between ethylene glycol dimethacrylate (linking agent) and an α‐end‐functionalized linear living poly(methyl methacrylate) in RuCl₂(PPh₃)₃‐catalyzed living radical polymerization; the terminal on the surface functionalities included amides, alcohols, amines, and esters. The star polymers were obtained in high yields (75–90%) with initiating systems consisting of a functionalized 2‐chloro‐2‐phenylacetate or ‐acetamide [F? C(O)CHPhCl; F = nPrNH? , HOCH₂CH₂O? , Me₂NCH₂CH₂O? , or EtO? ; initiator] and n‐Bu₃N (additive). The yield was lower with a functionalized 2‐bromoisobutyrate [Me₂NCH₂CH₂OC(O)CMe₂Br] initiator or with Al(Oi‐Pr)₃ as an additive. Multi‐angle laser light scattering analysis showed that the star polymers had arm numbers of 10–100, radii of gyration of 6–23 nm, and weight‐average molecular weights of 1.3 × 10⁵ to 3.0 × 10⁶, which could be controlled by the molar ratio of the linking agent to the linear living polymers. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1972–1982, 2002     

Polymerization of methyl acrylate mediated by copper(0)/Me6‐TREN in hydrophobic media enhanced by phenols; Single electron transfer‐living radical polymerization

Phenol has been used as an additive to enhance the rate of SET‐LRP in toluene at ambient temperature. A direct relationship between reaction time and amount of phenol added has been found with the optimum amount being ～ 20 equiv. of phenol with respect to initiator. Polymerization of methyl acrylate (MA) has been carried out in the presence of varying amounts of phenol and the rate of polymerization depends on the concentration of phenol relative to initiator. With a 20‐fold excess 93% conversion is observed after 218 min (PDI = 1.06, M_n = 11,500 g mol^?1) when compared with 80% conversion with a 5‐fold excess (PDI = 1.21, M_n = 5310 g mol^?1). When nonsterically hindered phenols are employed in a 20 molar excess with respect to the initiator the polymerizations have good linear first‐order kinetics and give polymers with PDI between 1.06 and 1.16. When a highly hindered phenol is employed there is a significant induction period prior to polymerization taking place which is similar to when using no phenol. Less hindered phenols accelerated the polymerization when compared with polymerizations with no added phenol. Increasing steric hindrance at the ? OH prevents this coordination which indicates that the role of phenol is different with either copper(0) or copper(I). Aliphatic and aromatic esters and amides were used successfully as initiators giving polymers with M_n close to that predicted at ～ 10,000 g mol^?1 and PDI typically less than 1.10. An induction period is observed in most cases which can be removed by a pre‐equilibrium step before the addition of monomer. This results in excellent first‐order kinetics being observed in the polymerization of MA in toluene solution (50 vol %). Here Cu(0) (powder)/Me₆‐TREN with 20 equiv. of phenol and all of the reactants, except the monomer, were added to the reaction flask and stirred for 45 min at 25 °C. The structure of the polymer is shown by MALDI TOF MS to contain bromide chain ends derived from the alkyl bromide initiator. The retention of this end group is consistent with living radical polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7376–7385, 2008     

AGET ATRP of water‐soluble PEGMA: Fast living radical polymerization mediated by iron catalyst

In this work, living radical polymerizations of a water‐soluble monomer poly(ethylene glycol) monomethyl ether methacylate (PEGMA) in bulk with low‐toxic iron catalyst system, including iron chloride hexahydrate and triphenylphosphine, were carried out successfully. Effect of reaction temperature and catalyst concentration on the polymerization of PEGMA was investigated. The polymerization kinetics showed the features of “living”/controlled radical polymerization. For example, M_n,GPC values of the resultant polymers increased linearly with monomer conversion. A faster polymerization of PEGMA could be obtained in the presence of a reducing agent Fe(0) wire or ascorbic acid. In the case of Fe(0) wire as the reducing agent, a monomer conversion of 80% was obtained in 80 min of reaction time at 90 °C, yielding a water‐soluble poly(PEGMA) with M_n = 65,500 g mol^?1 and M_w/M_n = 1.39. The features of “living”/controlled radical polymerization of PEGMA were verified by analysis of chain‐end and chain‐extension experiments. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Ruthenium‐catalyzed fast living radical polymerization of methyl methacrylate: The R?Cl/Ru(Ind)Cl(PPh3)2/n‐Bu2NH initiating system

A fast living radical polymerization of methyl methacrylate (MMA) proceeded with the (MMA)₂? Cl/Ru(Ind)Cl(PPh₃)₂ initiating system in the presence of n‐Bu₂NH as an additive [where (MMA)₂? Cl is dimethyl 2‐chloro‐2,4,4‐trimethyl glutarate]. The polymerization reached 94% conversion in 5 h to give polymers with controlled number‐average molecular weights (M_n's) in direct proportion to the monomer conversion and narrow molecular weight distributions [MWDs; weight‐average molecular weight/number‐average molecular weight (M_w/M_n) ≤ 1.2]. A poly(methyl methacrylate) with a high molecular weight (M_n ～ 10⁵) and narrow MWD (M_w/M_n ≤ 1.2) was obtained with the system within 10 h. A similarly fast but slightly slower living radical polymerization was possible with n‐Bu₃N, whereas n‐BuNH₂ resulted in a very fast (93% conversion in 2.5 h) and uncontrolled polymerization. These added amines increased the catalytic activity through some interaction such as coordination to the ruthenium center. © 2002 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 617–623, 2002; DOI 10.1002/pola.10148     

Precisely controlled copper(0)‐catalyzed one‐pot reaction: Concurrent living radical polymerization and click chemistry

Copper(0)‐catalyzed one‐pot reaction combining living radical polymerization and “click chemistry” was investigated. By precisely tuning reaction time, three novel well‐defined polymers with different degree of carboxyl substitution, poly(propargyl methacrylate) (PPgMA), poly(1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate) (PCTMMA), and poly(1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate‐co‐propargyl methacrylate) (PCTMMA‐co‐PPgMA) were selectively obtained via Cu(0) powder/N,N,N′,N″,N″‐pentamethyldiethylenetriamine (PMDETA) cocatalyzed LRP and click chemistry. In addition, gel permeation chromatography and ¹H NMR analysis in conjunction with FTIR spectroscopy elucidate that one‐pot process undergoes three steps due to a pronounced rate enhancement of click reaction: (1) generating new monomer, 1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate (CTMMA); (2) copolymerization of two monomers (CTMMA and PgMA); (3) building homopolymer PCTMMA. Surprisingly, in contrast to typical Cu(I)‐catalyzed atom transfer radical polymerization (ATRP), copper(0)‐catalyzed one‐pot reaction showed high carboxylic acid group tolerance. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Nitroxide mediated living radical polymerization of styrene onto poly (vinyl chloride)

Nitroxide‐mediated ‘living’ free radical polymerisation (LREP) was employed for the first time to prepare graft copolymer by having arylated poly (vinyl chloride) (PVC‐Ph) as a backbone and polystyrene (PS) as branches. The graft copolymerization of styrene was initiated by arylated PVC carrying 2,2,6,6‐tetramethyl‐1‐piperidinyloxy (TEMPO) groups as a macroinitiator. Thus, the arylated PVC was prepared in the mild conditions and these reaction conditions could overcome the problem of gelation and crosslinking in polymers. Then, 1‐hydroxy TEMPO was synthesized by the reduction of TEMPO with sodium ascorbate. This functional nitroxyl compound was coupled with brominated arylated PVC (PVC‐Ph‐Br). The resulting macro‐initiator (PVC‐Ph‐TEMPO) for ‘living’ free radical polymerization was then heated in the presence of styrene to form graft copolymer. DSC, GPC, ¹HNMR, and FT‐IR spectroscopy were employed to investigate the structure of the polymers. Copyright © 2007 John Wiley & Sons, Ltd.     

Star‐branched polystyrenes by nitroxide living free‐radical polymerization

Star‐branched polystyrenes, with polydispersity indices of 1.15–1.56 and 4–644 equal arms, were synthesized by the reaction of 2,2,6,6‐tetramethylpiperidin‐1‐yloxy (TEMPO)‐capped polystyrene (PS‐T) with divinylbenzene (DVB). The characterization of PS‐T and the final star polymers was carried out by size exclusion chromatography, low‐angle laser light scattering, and viscometry. The degree of branching of the star polymers depended on the DVB/PS‐T ratio and the PS‐T molecular weight. An asymmetric (or miktoarm) star homopolymer of the PS_nPS′_n type was made by the reaction of the PS_n symmetric star, which had n TEMPO molecules on its nucleus and consisted of a multifunctional initiator, with extra styrene. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 320–325, 2001     

Cu powder‐catalyzed single electron transfer‐living radical polymerization of acrylonitrile

Single electron transfer‐living radical polymerization (SET‐LRP) has been used as a new technique for the synthesis of polyacrylonitrile (PAN) catalyzed by Cu(0) powder with carbon tetrachloride (CCl₄) as the initiator and hexamethylenetetramine (HMTA) as the ligand in N,N‐dimethylformamide (DMF) or mixed solvent. Well‐controlled polymerization has been achieved as evidenced by a linear increase of molecular weight with respect to monomer conversion as well as narrow molecular weight distribution. Kinetics data of the polymerizations at both ambient temperature and elevated temperature demonstrate living/controlled feature. An increase in the concentration of ligand yields a higher monomer conversion within the same time frame and almost no polymerization occurs in the absence of ligand due to the poor disproportionation reaction of Cu(I). The reaction rate exhibits an increase with the increase of the amount of catalyst Cu(0)/HMTA. Better control on the molecular weight distribution has been produced with the addition of CuCl₂. In the presence of more polar solvent water, it is observed that there is a rapid increase in the polymerization rate. The effect of initiator on the polymerization is also preliminarily investigated. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of end‐functionalized poly(methyl methacrylate) by ruthenium‐catalyzed living radical polymerization with functionalized initiators

A series of functionalized 2‐bromoisobutyrates and 2‐chloro‐2‐phenylacetates led to α‐end‐functionalized poly(methyl methacrylate)s in Ru(II)‐catalyzed living radical polymerization; the terminal functions included amine, hydroxyl, and amide. These initiators were effective in the presence of additives such as Al(Oi‐Pr)₃ and n‐Bu₃N. The chlorophenylacetate initiators especially coupled with the amine additive gave polymers with well‐controlled molecular weights (M_w/M_n = 1.2–1.3) and high end functionality (F_n ～ 1.0). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1937–1944, 2002     

Syndiospecific living polymerization of 4‐methylstyrene and styrene with (trimethyl)pentamethylcyclopentadienyltitanium/tris(pentafluorophenyl)borane/trioctylaluminum catalytic system

The polymerizations of styrene and 4‐methylstyrene (4MS) with a half‐metallocene type catalytic system composed of (trimethyl)pentamethylcyclopentadienyltitanium (Cp*TiMe₃), trioctylaluminum (AlOct₃), and tris(pentafluorophenyl)borane [B(C₆F₅)₃] were investigated at ?25 °C. The addition of AlOct₃ as a third component of the catalytic system is effective both to promote the syndiospecific polymerization and to inhibit the nonstereospecific polymerization at the low‐temperature region. The use of AlOct₃ was also effective to eliminate the chain transfer reaction to alkylaluminum. The number‐average molecular weights (M_n's) of poly(4MS) or polystyrene increased proportionally with increasing monomer conversion. The molecular weight distribution (MWD) of polymer stayed narrow [M_w/M_n = ～ 1.1 for poly(4MS) and M_w/M_n = ～ 1.5 for polystyrene]. It was thus concluded that the polymerizations of the styrenic monomers with Cp*TiMe₃/B(C₆F₅)₃/AlOct₃ catalytic system proceeded under living fashion at ?25 °C. The living random copolymerization behaviors of styrene and 4MS were also confirmed. The ¹³C NMR analysis clarified that each of the homopolymers and random copolymers obtained in this work had highly syndiotactic structure. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3692–3706, 2001     

Star‐shaped polymers by Ru(II)‐catalyzed living radical polymerization. II. Effective reaction conditions and characterization by multi‐angle laser light scattering/size exclusion chromatography and small‐angle X‐ray scattering

Star poly(methyl methacrylate)s (P*) of various arm lengths and core sizes were synthesized in high yields by the polymer linking reaction in Ru(II)‐catalyzed living radical polymerization. The yields of the star polymers were strongly dependent on the reaction conditions and increased under the following conditions: (1) at a higher overall concentration of arm chains ([P*]), (2) with a larger degree of polymerization (DP) of the arm chains (arm length), and (3) with a larger ratio (r) of linking agents to P* (core size). In particular, the yields sharply increased in a short time at a higher temperature, in a polar solution, and at a higher complex concentration after the addition of linking agents. These star polymers were then analyzed by multi‐angle laser light scattering to determine the weight‐average molecular weight (3.8 × 10³ to 1.5 × 10⁶), the number of arm chains per molecule (f = 4–63), and the radius of gyration (R_z = 2–22 nm), which also depended on the reaction conditions (e.g., f and R_z increased as [P*], DP, and r increased). Small‐angle X‐ray scattering analyses of the star polymers showed that they consisted of spheres for which the radius of the microgel core was 2.7 nm. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2245–2255, 2002     

Fluorocarbon‐ended polymers: Metal catalyzed radical and living radical polymerizations initiated by perfluoroalkylsulfonyl halides

Perfluoroalkylsulfonyl chlorides and bromides initiate metal catalyzed free radical polymerization of both hydrocarbon and fluorocarbon monomers affording polymers with perfluoroalkyl end groups. In the case of styrene (S) and methyl methacrylate (MMA) with Cu‐based catalysts the process affords polymers with a relatively narrow molecular weight distribution and linear dependence of molecular weight on conversion, suggesting that a living radical polymerization mechanism occurs. The orders of reaction in monomer, initiator and catalyst for these polymerizations were determined. In the case of PMMA, the detailed structure of a perfluorobutane chain‐end was determined by NMR analysis. Perfluoroalkylsulfonyl chlorides are stable in neutral aqueous media. This permits their use as initators for fluoroolefin polymerizations in H₂O. Poly(tetrafluoroethylene‐co‐hexafluoropropylene) was obtained in good yield with few ionic end groups. The aqueous fluoroolefin polymerization appears to be catalyzed by metal zero species from the reactor walls. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3313–3335, 2000     

Non‐transition metal‐catalyzed living radical polymerization of vinyl chloride initiated with iodoform in water at 25 °C

Non‐transition metal‐catalyzed living radical polymerization (LRP) of vinyl chloride (VC) in water at 25–35 °C is reported. This polymerization is initiated with iodoform and catalyzed by Na₂S₂O₄. In water, S₂O dissociates into SO that mediates the initiation and reactivation steps via a single electron transfer (SET) mechanism. The exchange between dormant and active propagating species also includes the degenerative chain transfer to dormant species (DT). In addition, the SO₂ released from SO during the SET process can add reversibly to poly(vinyl chloride) (PVC) radicals and provide additional transient dormant ～SO radicals. This novel LRP proceeds mostly by a combination of competitive SET and DT mechanisms and, therefore, it is called SET‐DTLRP. Telechelic PVC with a number‐average molecular weight (M_n) = 2,000–55,000, containing two active ～CH₂? CHClI chain ends and a higher syndiotacticity than the commercial PVC were obtained by SET‐DTLRP. This PVC is free of structural defects and exhibits a higher thermal stability than commercial PVC. SET‐DTLRP of VC is carried out under reaction conditions related to those used for its commercial free‐radical polymerization. Consequently, SET‐DTLRP is of technological interest both as an alternative commercial method for the production of PVC with superior properties as well as for the synthesis of new PVC‐based architectures. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6267–6282, 2004     

A copper‐based reverse atom‐transfer radical polymerization process for the living radical polymerization of polyacrylonitrile

The reverse atom‐transfer radical polymerization (RATRP) technique using CuCl₂/2,2′‐bipyridine (bipy) complex as a catalyst was applied to the living radical polymerization of acrylonitrile (AN). A hexasubstituted ethane thermal iniferter, diethyl 2,3‐dicyano‐2,3‐diphenylsuccinate (DCDPS), was firstly used as the initiator in this copper‐based RATRP initiation system. A CuCl₂ to bipy ratio of 0.5 not only gives the best control of molecular weight and its distribution, but also provides rather rapid reaction rate. The rate of polymerization increases with increasing the polymerization temperature, and the apparent activation energy was calculated to be 57.4 kJ mol^?1. Because the polymers obtained were end‐functionalized by chlorine atoms, they were used as macroinitiators to proceed the chain extension polymerization in the presence of CuCl/bipy catalyst system via a conventional ATRP process. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 226–231, 2006