Regio‐regular structure high molecular weight poly(propylene carbonate) by rare earth ternary catalyst and Lewis base cocatalyst

Lewis base modification strategy on rare earth ternary catalyst was disclosed to enhance nucleophilic ability of active center during copolymerization of carbon dioxide and propylene oxide (PO), poly(propylene carbonate) (PPC) with H‐T linkages over 83%, and number–average molecular weight (M_n) up to 100 kg/mol was synthesized at room temperature using Y(CCl₃OO)₃‐ZnEt₂‐glycerine catalyst and 1,10‐phenanthroline (PHEN) cocatalyst. Coordination of PHEN with active Zinc center enhanced the nucleophilic ability of the metal carbonate, which became more regio‐specific in attacking carbon in PO, leading to PPC with improved H‐T linkages. Moreover, the binding of PHEN to active Zinc center also raised the carbonate content of PPC to over 99%, whereas the PPC from common rare earth ternary catalyst was about 96%. Unlike the highly regio‐regular structure PPC but with relatively low molecular weight recently reported in the literature, our high molecular weight regio‐regular PPC did show significant improvement in thermal and mechanical performances. PPC with H‐T linkages up to 83.2% showed glass transition temperature (T_g) of 43.3 °C, while T_g of PPC with H‐T linkages of 69.7% was only 36.1 °C. When H‐T connectivity was raised from 69.7 to 83.2%, the modulus of PPC showed a 78% increase. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4451–4458, 2008     

Alternating copolymerization of carbon dioxide and propylene oxide catalyzed by (R,R)‐SalenCoIII‐ (2,4‐dinitrophenoxy) and Lewis‐basic cocatalyst

A binary catalyst system of a chiral (R,R)‐SalenCo^III(2,4‐dinitrophenoxy) (salen = N,N‐bis(3,5‐di‐tert‐butylsalicylidene)‐1,2‐diphenylethylenediimine) in conjunction with (4‐dimethylamino)pyridine (DMAP) was developed to generate the copolymerization of carbon dioxide (CO₂) and racemic propylene oxide (rac‐PO). The influence of the molar ratio of catalyst components, the operating temperature, and reaction pressure on the yield as well as the molecular weight of polycarbonate were systematically investigated. High yield of turnover frequency (TOF) 501.2 h^?1 and high molecular weight of 70,400 were achieved at an appropriate combination of all variables. The structures of as‐prepared products were characterized by the IR, ¹H NMR, ¹³C NMR measurements. The linear carbonate linkage, highly regionselectivity and almost 100% carbonate content of the resulting polycarbonate were obtained with the help of these effective catalyst systems under facile conditions. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5050–5056, 2007     

A new copolymerization process leading to poly(propylene carbonate) with a highly enhanced yield from carbon dioxide and propylene oxide

Using excessively loaded propylene oxide (PO) as a solvent, the copolymerization of carbon dioxide (CO₂) and PO was carried out with zinc glutarate catalyst, consequently producing poly(propylene carbonate) of high molecular weight in a high yield (64–70 g polymer per gram of catalyst) never achieved before. Both the PO used as solvent and the excessively loaded CO₂ were fully recoverable, respectively, and reusable for their copolymerization, indicating that this is a clean, green polymerization process to convert CO₂ to its polycarbonate. The polymer yield was further improved by scaling up the copolymerization process. Among zinc glutarate catalysts prepared through several synthetic routes, one from zinc oxide delivered the highest yield in the copolymerization. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1863–1876, 1999     

Double metal cyanide catalyst prepared using H3Co(CN)6 for high carbonate fraction and molecular weight control in carbon dioxide/propylene oxide copolymerization

Simple mixing of H₃Co(CN)₆ and ZnCl₂ in methanol resulted in precipitates of [ZnCl]⁺₂[HCo(CN)₆]^2?, constituting a new type of double metal cyanide (DMC) catalyst exhibiting a high performance in carbon dioxide (CO₂)/propylene oxide (PO) copolymerization. High‐molecular‐weight poly(propylene carbonate‐co‐propylene oxide)s [poly(PC‐co‐PO)s] (M_n～40,000) were consistently obtained with high carbonate fractions (～60 mol %) and a high selectivity (>95%) with the new type of DMC catalyst. Conventional preparation of the DMC catalyst using K₃Co(CN)₆ and ZnCl₂ required removing KCl through thorough washing and resulted in lower carbonate fractions (10–40 mol %), which depended on the washing conditions. Feeding hydrophobic diols such as 1,10‐decanediol as chain transfer agent preserved the high carbonate fraction (～60%) and enabled precise control of the molecular weight, including preparation of a low‐molecular‐weight poly(PC‐co‐PO)‐diol (M_n ～2000), which was a flowing viscous liquid with a low T_g (?30 °C) suitable for polyurethane applications. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4811–4818     

Synthesis of propylene carbonate from carbon dioxide using trans‐dichlorotetrapyridineru‐ thenium(II) as catalyst

trans‐Dichlorotetrapyridineruthenium(II) [trans‐RuCl₂(py)₄] was synthesized and the structure was determined by single crystal X‐ray crystallography. Highly efficient formation of propylene carbonate (PC) from carbon dioxide and propylene oxide was achieved by using a catalyst system composed of trans‐RuCl₂(py)₄ and hexadecyl trimethyl ammonium bromide under mild conditions (4h, 80 °C, 3.0 MPa). PC was obtained in nearly 100% selectivity without the formation of a polymer. The catalyst could be recycled constantly many times without any significant loss of its catalytic activity. On the basis of the results, a mechanism for the reaction was proposed. Copyright © 2010 European Peptide Society and John Wiley & Sons, Ltd.     

High yield synthesis of biodegradable poly(propylene carbonate) from carbon dioxide and propylene oxide

A novel SalenCo^III (2,4‐dinitrophenoxy) (Salen = N,N'‐bis(3,5‐di‐tert‐butylsalicylidene)‐1,2‐cyclohexanediamino) and 1,10‐phenanthroline monohydrate catalyst system was designed and employed for the copolymerization of CO₂ and propylene oxide (PO). The perfectly alternating copolymerization of CO₂ and PO proceeds effectively under middle temperature and pressure to yield poly(propylene carbonate) with a high yield and a high number average molecular weight of polymer. The structure of polymer was characterized by the IR and NMR measurements. The perfectly alternating copolymer was confirmed. The MALDI‐TOF spectrum insinuates that the copolymerization of CO₂ and PO was initiated by H₂O. Copyright © 2016 John Wiley & Sons, Ltd.     

Alternating copolymerization of carbon dioxide and propylene oxide under bifunctional cobalt salen complexes: Role of Lewis base substituent covalent bonded on salen ligand

Alternating copolymerization of propylene oxide (PO) and carbon dioxide (CO₂) was realized under mild conditions with a moderate turnover frequency (TOF), employing sole bifunctional cobalt salen complexes containing Lewis acid metal center and covalent bonded Lewis base on the ligand. Variation of the covalent bonded Lewis base substituents on the salen ligands could tailor the catalytic activity with TOF changing from 19.3 to 34.9 h^?1, polymeric/cyclic carbonate selectivity from 95.3 to 72.8%, and the head‐to‐tail structure in the polymer from 72.2 to 86.0%. The IR analysis confirmed that the Lewis base moiety on one molecule could coordinate with cobalt center of adjacent molecule, playing similar role to the Salen metal complex/Lewis base binary catalytic system. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 359–365, 2010     

Stereoregular polycarbonate synthesis: Alternating copolymerization of CO2 with aliphatic terminal epoxides catalyzed by multichiral cobalt(III) complexes

Completely stereoregular polycarbonate synthesis was achieved with the use of unsymmetric multichiral cobalt‐based complexes bearing a derived chiral BINOL and an appended 1,5,7‐triabicyclo[4.4.0] dec‐5‐ene as catalyst for the copolymerization of CO₂ and aliphatic terminal epoxides at mild conditions. The (S,S,S)‐Co(III) complex 1c with sterically hindered substituent group is more stereoregular catalyst for the copolymerization of CO₂ and racemic propylene oxide to afford a perfectly regioregular poly(propylene carbonate) (PPC), with >99% head‐to‐tail linkages, >99% carbonate linkages, and a K_rel of 24.4 for the enchainment of (R)‐epoxide over (S)‐epoxide. The isotactic PPC exhibits an enhanced glass transition temperature of 47 °C, which is 10–12 °C higher than that of the corresponding irregular polycarbonate. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Highly active bifunctional cobalt‐salen complexes for the synthesis of poly(ester‐block‐carbonate) copolymer via terpolymerization of carbon dioxide,propylene oxide,and norbornene anhydride isomer: Roles of anhydride conformation consideration

This article describes an efficient synthetic route of defined reactive polyester‐block‐polycarbonate copolymers, utilizing a bifunctional SalenCoNO₃ complex as catalyst for the single‐step terpolymerization of norbornene anhydride (NA), propylene oxide, and carbon dioxide. The geometric isomer of NA plays an important role in polymerization efficacy and the resulting polymer microstructure, including carbonate content, sequence isomer of polycarbonate moiety, and molecular weight. A hydroxyl‐functionalized polyester–polycarbonate block copolymer was synthesized by a thiol‐ene reaction. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 789–795     

Copolymerization of propylene oxide with carbon dioxide catalyzed by zinc adipate

Copolymerization of carbon dioxide with propylene oxide in the presence of zinc adipate was studied. The effects of the temperature, nature of the solvent, and catalyst concentration on the molecular weight, molecular-weight distribution, and yields of the copolymer and propylene carbonate were examined. The structure of the polymer obtained was studied by ¹³N and ¹I NMR spectroscopy.     

Crosslinkable poly(propylene carbonate): High‐yield synthesis and performance improvement

A crosslinking strategy was used to improve the thermal and mechanical performance of poly(propylene carbonate) (PPC): PPC bearing a small moiety of pendant C?C groups was synthesized by the terpolymerization of allyl glycidyl ether (AGE), propylene oxide (PO), and carbon dioxide (CO₂). Almost no yield loss was found in comparison with that of the PO and CO₂ copolymer when the concentration of AGE units in the terpolymer was less than 5 mol %. Once subjected to UV‐radiation crosslinking, the crosslinked PPC film showed an elastic modulus 1 order of magnitude higher than that of the uncrosslinked one. Moreover, crosslinked PPC showed hot‐set elongation at 65 °C of 17.2% and permanent deformation approaching 0, whereas they were 35.3 and 17.2% for uncrosslinked PPC, respectively. Therefore, the PPC application window was enlarged to a higher temperature zone by the crosslinking strategy. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5329–5336, 2006     

Copolymerization of carbon dioxide and propylene oxide by several metallosalen‐based bifunctional catalysts

A series of new metallosalen‐based bifunctional catalysts with Co(III), Cr(III), Fe(III), Mn(III), and Ni(III) were synthesized for the first time, and a detailed study on the mechanism of the copolymerization of CO₂ and propylene oxide (PO) was performed. Meanwhile, the impact factors of the reaction conditions (metal cations, temperature, CO₂ pressure, and reaction time) on catalytic activity and selectivity were investigated. The results indicated that, with the increase of temperature, both the catalyst efficiency and the molecular weight of the copolymer decrease for all the five complexes. The salen‐Co(III) complex demonstrated higher activity under mild conditions: reaction temperature at 30 °C, copolymerization time of 24 hr, and 2 MPa of CO₂ pressure. The DSC curve indicated that the PPC by the salen‐Co(III) complex has the highest T_g of 46.19 °C. DTGA curves demonstrated that there were two thermal degradation peaks: the first is for the ester bond, and the second is for the C C bond.     

A one‐step strategy for aliphatic poly(carbonate‐ester)s with high performance derived from CO2, propylene oxide and l‐lactide

To improve the performance of PPC, aliphatic poly(carbonate‐ester)s were prepared in one‐step strategy from the terpolymerization of CO₂, propylene oxide (PO), and l ‐lactide (L ‐LA) catalyzed by zinc glutarate. Consequently giving high‐molecular weight terpolymers (PPCLAs) in a very high yield (8450.8–9435.8 g mol^?1 of Zn). The resulting terpolymers PPCLAs were characterized by ¹H NMR, showing that PPCLAs had an almost alternating structure for the components of CO₂, PO, and L‐LA. The influence of molecular weight and L‐LA content on the properties of PPCLAs was also investigated. Differential scanning calorimetry and thermogravimetric analysis (measurements revealed that the glass transition temperature (T _g) and thermal decomposition temperature (T _d) of PPCLAs are all much higher than those of PPC and increased with increasing molecular weight and L‐LA content. Tensile tests showed that the high mechanical properties of PPCLAs are due to the introduction of L‐LA into the copolymerization of CO₂ and PO. Furthermore, PPCLA4 exhibits high degradability, and after 10 weeks, the weight loss increases up to 6.58%, which is significantly higher than that of PPC of 4.58%. Copyright © 2016 John Wiley & Sons, Ltd.     

Thermal and pH responsive high molecular weight poly(urethane‐amine) with high urethane content

Aliphatic poly(urethane‐amine) (PUA) was synthesized from copolymerization of CO₂ and 2‐methylaziridine (MAZ) using Y(CCl₃COO)₃‐ZnEt₂‐glycerine coordination catalyst, the urethane content of PUA was over 80%, and its yield could reach 90%. PUA with molecular weight as high as 31.0 kg/mol was obtained when the copolymerization reaction was carried out in N,N‐dimethylacetamide (DMAc), mainly due to the good solubility of PUA in DMAc. PUA exhibited reversible thermo‐responsive property in deionized water, and the lower critical solution temperature (LCST) was highly sensitive to its urethane content and molecular weight, which was observed in a broad window from 37 to 90 °C. Furthermore, the phase transition behavior could also be controlled by change of pH value. When the pH value of the PUA aqueous solution changed from 9.2 to 13, the LCST value of the solution decreased from 48.4 °C to 30 °C. Therefore, the PUA showed thermo‐ and pH‐ dual responsive performance in water. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Solid‐phase incorporation of gaseous carbon dioxide into oxirane‐containing copolymers

Carbon dioxide was incorporated into poly(glycidyl methacrylate‐co‐methyl methacrylate) by a solid‐phase reaction, which transformed the pendent oxirane moieties into cyclic carbonate moieties, with quaternary ammonium halide catalysts. The incorporation of carbon dioxide into the copolymer led to soluble carbonate‐containing polymers, whereas the incorporation of carbon dioxide into the glycidyl methacrylate homopolymer produced an insoluble product. The copolymer composition, reaction temperature, and catalyst amount affected the incorporation efficiency and the side reaction that caused crosslinking. Effective incorporation was achieved under the following reaction conditions: the glycidyl methacrylate content was less than approximately 50%, the temperature was greater than the glass‐transition temperature, and the catalyst concentration was 1.5–6 mol %. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3812–3817, 2004     

Alternating copolymerization of propylene oxide and carbon dioxide with highly efficient and selective (salen)Co(III) catalysts: Effect of ligand and cocatalyst variation

Synthetic routes to a series of new (salen)CoX (salen = N,N′-bis(salicylidene)-1,2-diaminoalkane; X = Br or pentafluorobenzoate (OBzF₅)) species are described. Several of these complexes are active for the copolymerization of propylene oxide (PO) and CO₂, yielding regioregular poly(propylene carbonate) (PPC) without the generation of propylene carbonate byproduct. Variation of the salen ligand, as well as the inclusion of organic-based ionic or Lewis basic cocatalysts, has dramatic effects on the resultant (salen) CoX catalytic activity. Highly active (R,R)-(salen- 1 )CoOBzF₅ (salen- 1 = N,N′-bis(3,5- di-tert-butylsalicylidene)-1,2-diaminocyclohexane) catalysts with [Ph₄P]Cl or [PPN]Y ([PPN] = bis(triphenylphosphine)iminium; Y = Cl or OBzF₅) cocatalysts exhibited turnover frequencies up to 720 h⁻¹ for rac-PO/CO₂ copolymerization, yielding PPC with greater than 90% head-to-tail connectivity. Additionally, the (R,R)-(salen- 1 )CoOBzF₅/[PPN]Cl catalyst system demonstrated a k_rel of 9.7 for the enchainment of (S)- over (R)-PO when the copolymerization was carried out at low temperatures. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5182–5191, 2006     

Rare‐earth‐catalyzed alternating copolymerization of carbon monoxide with styrene

Rare‐earth acetates were used to catalyze the copolymerization reaction of carbon monoxide and styrene. Cupric acetate, 1,10‐phenanthroline, p‐toluenesulfonic acid, and 1,4‐benzoquinone were also added to the catalyst system. The structures of the copolymers obtained were characterized with IR, ¹H NMR, ¹³C NMR, wide‐angle X‐ray diffraction, and elemental analysis methods. The relationship between the catalytic activity and the catalyst composition was studied in detail. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 642–649, 2002; DOI 10.1002/pola.10147