Nonisothermal crystallization and melting behavior of mPE/LLDPE/LDPE ternary blends

Nonisothermal crystallization kinetics of ternary blends of the metallocence polyethylene (mPE), low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE) were studied using DSC at various scanning rates. The Ozawa theory and a method developed by Mo were employed to describe the nonisothermal crystallization process of the two selected ternary blends. The results speak that Mo method is successful in describing the nonisothermal crystallization process of mPE/LLDPE/LDPE ternary blends, while Ozawa theory is not accurate to interpret the whole process of nonisothermal crystallization. Each ternary blend in this study shows different crystallization and melting behavior due to its different mPE content. The crystallinity of the ternary blends rises with increasing mPE content, and mPE improve the crystallization of the blends at low temperature. The crystallization activation energy of the five ternary blends that had been calculated from Vyazovkin method was increased with mPE content, indicating that the more mPE in the blends, the easier the nucleus or microcrystallites form at the primary stage of nonisothermal crystallization. LLDPE and mPE may form mixed crystals due to none separated-peaks were observed around the main melting or crystallization peak when the ternary blends were heating or cooling. The fixed small content of LDPE made little influence on the main crystallization behavior of the ternary blends and the crystallization behavior was mainly determined by the content of mPE and LLDPE.     

Effects of the compatibilizer PE‐g‐GMA on the mechanical,thermal and morphological properties of virgin and reprocessed LDPE/corn starch blends

The effects of the compatibilizer polyethylene grafted with glycidyl methacrylate (PE‐g‐GMA) on the properties of low‐density polyethylene (LDPE) (virgin and reprocessed)/corn starch blends were studied. LDPE (virgin and reprocessed)/corn starch blends containing 30, 40 and 50 wt% starch, with or without compatibilizer, were prepared by extrusion and characterized by the melt flow index (MFI), tensile test, dynamic mechanical analysis (DMTA) and light microscopy. The addition of starch to LDPE reduced the MFI values, the tensile strength and the elongation at break, whereas the modulus increased. The decreases in the MFI and tensile properties were most evident when 40 and 50 wt% starch were added. Blends containing 3 wt% PE‐g‐GMA had higher tensile strength values and lower MFI values than blends without compatibilizer. Light microscopy showed that increasing the starch content resulted in a continuous phase of starch. Copyright © 2005 John Wiley & Sons, Ltd.     

Entropically driven phase separation of highly branched/linear polyolefin blends

Small‐angle neutron scattering (SANS) was used to examine the melt phase behavior of a heavily branched comb PEE polymer blended separately with two linear PEE copolymers. In this case, PEE refers to poly(ethylene‐r‐ethylethylene) with 10% ethylene units; therefore, the molecular architecture was the only difference between the two components of the blends. The molecular weights of the two linear random copolymers were 60 and 220 kg/mol, respectively. The comb polymer contained an average of 54 long branches, with a molecular weight of 13.7 kg/mol, attached to a backbone with a molecular weight of 10 kg/mol. Three different volume compositions (25/75, 50/50, and 75/25) were investigated for both types of blends. SANS results indicate that all the blends containing the lower molecular weight linear polymer formed single‐phase mixtures, whereas all the blends containing the high molecular weight linear polymer phase‐separated. These results are discussed in the context of current theories for polymer blend miscibility. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2965–2975, 2000     

Implications of LDPE Branching and Mw on Thermal and Mechanical Properties of PP/LDPE Blends

Summary: The influences of short chain branching (SCB) and molecular (M_w) weight of low density polyethylene (LDPE) on the solid state properties of polypropylene (PP)-LDPE blends were investigated by mechanical and thermal techniques. DSC analysis of all blends exhibit a double melting peak at all compositions studied thus suggesting that both PP and LDPE crystals exist separately in the solid state. It was found that the SCB and Mw of LDPE influenced the modulus and ultimate tensile strength of the blends. However, elongation at break seems to be independent of the molecular characteristics of the pure homopolymer especially at PP blend composition greater than 50%. LDPE with high SCB showed broader melting peaks. Addition of a small amount of a low Mw LDPE (10%) resulted in a higher elongation at break than a high Mw LDPE. There is likely a correlation between the presence of a new peak in the thermograms of PP-rich blends and the observed poor elongation at break.     

Extent of branching from linear viscoelasticity of long‐chain‐branched polymers

We present new results and examine literature data concerning the linear viscoelastic behavior of polyethylene with sparse to intermediate levels of long‐chain branching (LCB). These branched polymers displayed a common rheological signature, namely, a region of frequency‐independent loss tangent along with the corequisite scaling of the storage and loss moduli to the same frequency exponent. This apparent power‐law response occurred within a finite frequency window and bore resemblance to the behavior of physical gels. The appearance of this region, however, was the consequence of the presence of two distinct, yet partially overlapping, terminal relaxation processes. After considering the analogous relaxation behavior of wholly linear polymers with bimodal molecular weight distributions, we considered the polymers with LCB as blends of linear and branched species to develop a simple method of quantifying the extent of LCB. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1671–1684, 2004     

Thermorheological and glass transition properties of PNIPA/PVP and PNIPA/Carbopol blends

The miscibility of poly(N-isopropylacrylamide) (PNIPA) with poly(vinyl pyrrolidone) (PVP) and a cross-linked poly(acrylic acid) (Carbopol^® 971P) was evaluated from the rheological data of aqueous dispersions and the temperature of glass transitions of films made of binary mixtures. PNIPA has a low critical solubility temperature (LCST) of about 33°C, below which 1% dispersion behaves as a viscous system. At temperatures above LCST, the hydrophobic interactions among the isopropyl groups initially provide transient networks of greater elasticity. The LCST of PNIPA as well as its T _g (144°C, estimated by DSC and MTDSC of films) were not modified by the presence of PVP. The immiscibility of PNIPA and PVP was confirmed by the absence of interaction between both polymers as shown by FTIR analysis of the films. In contrast, PNIPA and carbopol were miscible and the behaviour of their mixtures differed significantly from that of the parent polymers; i.e. a strong synergistic effect on the viscoelasticity of the dispersions was observed below the LCST. As temperature increased, the blends showed a decrease in the loss and storage moduli, especially those with greater PNIPA proportions. The fall was smoother as the PNIPA proportion decreased. This behaviour may be explained as the result of the balance between PNIPA/carbopol hydrogen bonding interactions (as shown in the shift of C=O stretch in FTIR spectra) and PNIPA/PNIPA hydrophobic interactions. The T _g values of the films of the blends showed a positive deviation from the additivity rule; the mixtures containing more than 1:1 amide:carboxylic acid groups have a notably high Tg (up to 181°C). This increase is related to the stiffness induced in the films by the PNIPA/carbopol interactions.     

High density polyethylene/hydrogenated oligo(cyclopentadiene) blends: Phase structure,thermal and mechanical properties

The article discusses the influence of an oligomeric resin, hydrogenated oligo (cyclopentadiene) (HOCP), on the morphology and properties of its blends with high density polyethylene (HDPE). HDPE/HOCP blends after solidification contain three phases: the crystalline phase of HDPE and two amorphous phases, one rich in amorphous HDPE and the other in HOCP. DSC thermograms and the loss modulus behaviors show that the γ transition is influenced by HOCP molecules and, in addition to the α_c transition of HDPE, there is another transition that is attributed to the HOCP-rich phase. The hypothesis of the two amorphous phases is confirmed by the optical microscopy observations performed on isothermally crystallized blend films. © 1994 John Wiley & Sons, Inc.     

Morphology and mechanical properties of immiscible polyethylene/polyamide12 blends prepared by high shear processing

In this work,completely immiscible polyethylene/polyamidel2 (PE/PA12) blends were prepared by high shear extruder.The morphology and mechanical properties of the blends were investigated as a function of rotation speed.It wasfound that the high shear processing is an effective method to improve the dispersion of the PAl2 phase in PE matrix whenPAl2 contents are 5 wt％ and 10 wt％,and the dispersed phase particle size is reduced with the increase of rotation speed from 100 r/min to 500 r/min.However,with further increase of PAl2 content to 20 wt％,high shear processing has no effect on the phase morphology of the blends.Accordingly,a largely increased elongation at break and impact strength are observed for PE/PA12/95/5 and PE/PA12/90/10 blends obtained at high rotation speeds but no effect on the property of PE/PA12/80/20.Annealing experiment demonstrated that the obtained phase morphology is not stable thus compatibilizer should be introduced in the future work.This work could provide a guideline for the application of high shear processing in the preparation of polymer blends with huge polarity difference.     

Thermal Stability Evaluation of PA6/LLDPE/SEBS-g-DEM Blends

Summary: The thermal stability of a polyamide-6/low linear density polyethylene blend (PA6/LLDPE) was studied using thermal analysis techniques. The thermogravimetric studies carried out showed that when a diethyl maleate grafted styrene- ethylene/butadiene-styrene terpolymer (SEBS-g-DEM) is added to the PA6/LLDPE blend there is an actual enhancement of the thermal stability due to the increase in the interfacial area within the blend. The Invariant Kinetic Parameter method (IKP) proved to be a qualitative technique unfolding the type of degradation mechanisms taking place in the material vicinity. Nucleation and phase boundary reactions are the kinetic models of thermal decomposition with the most significant probability of occurring.     

Synthesis and Characterization of Long‐Chain‐Branched Polyolefins with Metallocene Catalysts: Copolymerization of Ethylene with Poly(ethylene‐co‐propylene) Macromonomer

Poly(ethylene‐co‐propylene) macromonomer (EPM) was synthesized in a high‐temperature continuous stirred tank reactor (CSTR) with [C₅Me₄(SiMe₂N^tBu)]TiMe₂ (CGC‐Ti) as the catalyst system. PE samples with EPM long chain branching (LCB) were produced by semi‐batch copolymerization of ethylene and EPM with CGC‐Ti. The LCB frequencies were up to 21.8 EPM side chains per PE backbone. The effects of temperature and ethylene pressure on the degree of EPM grafting and catalyst activity were examined.

Incorporation of EPM into a growing PE chain forming an LCB polymer.     

Morphology and physical properties of polyethylene/silicate nanocomposite prepared by melt intercalation

Maleated polyethylene (PEMA)/silicate nanocomposites with a different aspect ratio of silicate and maleated PEMA/SiO₂ composite were prepared by melt intercalation. The nanocomposites with a high aspect ratio silicate (montmorillonite) showed a faster decrease in the terminal slope of the storage modulus and a steeper increase in complex viscosity than those with a low aspect ratio silicate (laponite) and SiO₂. The addition of montmorillonite increases the crystallization and the melting temperature of PEMA but decreases above 3 vol % of the silicate content because of the increased viscosity. The nanocomposite with montmorillonite showed the highest yield strength and secant modulus among the composites because of the highest aspect ratio of the filler. It also revealed strong interfacial adhesion with the matrix and orientation during tensile deformation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1454–1463, 2002     

Transport properties of thermoplastic/thermoset blends

Gas transport properties are reported for two series of films prepared from initially miscible thermoplastic/thermoset blends, respectively, polystyrene PS/thermoset and poly(2,6 dimethyl 1,4 phenylene oxide) PPE/thermoset blends. The thermoplastic contents are such that in both cases, after the phase separation, the continuous phase is the thermoplastic‐rich phase and scanning electron microscopic photomicrographs clearly evidenced the dispersion of thermoset‐rich nodules in the continuous thermoplastic‐rich phase with a more tortuous morphology in the case of PPE based films. Permeability measurements were made for O₂ and CO₂ at 20°C and a reduction in permeability coefficients was observed with increased thermoset content. Analysis using Maxwell law suggests that for all thermoplastic/thermoset blends, the thermoset particles can be considered as impermeable to gas and that the diffusion takes place in the continuous phase. In the case of PPE based films, the higher decrease of permeability than that predicted by the law has been related to the morphology of the blends and thus the tortuosity and to a partial miscibility of the thermoset in the thermoplastic. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 473–483, 1999     

Structure of reactively extruded rigid PVC/PMMA blends

A novel route for producing polymer blends by reactive extrusion is described, starting from poly (vinyl chloride)/methyl methacrylate (PVC/MMA) dry blend and successive polymerization of MMA in an extruder. Small angle X‐ray scattering (SAXS) measurements were applied to study the monomer's mode of penetration into the PVC particles and to characterize the supermolecular structure of the reactive poly(vinyl chloride)/poly(methyl methacrylate) (PVC/PMMA) blends obtained, as compared to the corresponding physical blends of similar composition. These measurements indicate that the monomer molecules can easily penetrate into the PVC sub‐primary particles, separating the PVC chains. Moreover, the increased mobility of the PVC chains enables formation of an ordered lamellar structure, with an average d‐spacing of 4.1 nm. The same characteristic lamellar structure is further detected upon compression molding or extrusion of PVC and PVC/PMMA blends. In this case the mobility of the PVC chains is enabled through thermal energy. Dynamic mechanical thermal analysis (DMTA) and SAXS measurements of reactive and physical PVC/PMMA blends indicate that miscibility occurs between the PVC and PMMA chains. The studied reactive PVC/PMMA blends are found to be miscible, while the physical PVC/PMMA blends are only partially miscible. It can be suggested that the miscible PMMA chains weaken dipole–dipole interactions between the PVC chains, leading to high mobility and resulting in an increased PVC crystallinity degree and decreased PVC glass transition temperature (T_g). These phenomena are shown in the physical PVC/PMMA blends and further emphasized in the reactive PVC/PMMA blends. Copyright © 2005 John Wiley & Sons, Ltd.     

Photocrosslinking and related properties of intumescent flame‐retardant LLDPE/EVA/IFR blends

The photoinitiated crosslinking of halogen‐free flame retarded linear low density polyethylene/poly(ethylene‐co‐vinyl acetate) blends (LLDPE/EVA) with the intumescent flame retardant (IFR) of phosphorous‐nitrogen compound (NP) in the presence of photoinitiator and crosslinker and their characterization of related properties have been investigated by gel determination, heat extension test, cone calorimeter test (CCT), thermogravimetric analysis (TGA), Fourier transfer infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), mechanical properties measurements, limiting oxygen index (LOI), UL‐94, and water resistance test. The data from the gel content and heat extension rate (HER) show that the LLDPE/EVA/IFR blends filled with NP are readily crosslinked to a gel content of above 75% and the HER values reach about 50% by UV‐irradiation of 5 sec under suitable amount of photoinitiator and crosslinker. The data obtained from the CCT and LOI indicate that photocrosslinking can considerably decrease the heat release rates (HRR) by 10–15%, prolongate the combustion time, and increase two LOI values for the LLDPE/EVA/NP blends UV irradiated for 5 sec. The results from TGA and the dynamic FTIR spectra give the evidence that the photocrosslinked LLDPE/EVA/NP samples show slower thermal degradation rate and higher thermo‐oxidative degradation temperature than the uncrosslinked LLDPE/EVA/NP samples. The morphological structures of charred residues observed by SEM give the positive evidence that the compact charred layers formed from the photocrosslinked LLDPE/EVA/NP samples play an important role in the enhancement of flame retardant and thermal properties. The data from the mechanical tests and water‐resistant measurements show that photocrosslinking can considerably improve the mechanical and water‐resistant properties of LLDPE/EVA/NP samples. Copyright © 2011 John Wiley & Sons, Ltd.     

Morphology and mechanical properties of extruded ribbons of LDPE/PA6 blends compatibilized with an ethylene-acrylic acid copolymer

Two grades of low density polyethylene (LDPE) were blended with polyamide-6 (PA) in the 75/25 and 25/75 wt/wt ratios and shaped into ribbons with a Brabender single screw extruder. An ethylene-acrylic acid copolymer (EAA) was used in the 2 phr concentration as a compatibilizer precursor (CP). The morphology of the ribbons and its evolution during high temperature annealing were investigated by scanning electron microscopy (SEM). The results confirmed that EAA does actually behave as a reactive compatibilizer for the LDPE/PA blends. In fact, in the presence of EAA, the interfacial adhesion is improved, the dispersion of the minor phase particles is enhanced and their tendency toward fibrillation is increased, especially for the blends with the higher molar mass LDPE grade. The mechanical properties of the latter blends were found to be considerably enhanced by the addition of EAA, whereas the improvement was relatively modest for the blends with the lower molar mass LDPE. The fracture properties of double end notched samples of the ribbons prepared with the blends containing the lower molar mass LDPE grade were also studied. It was shown that, despite of the increased interfacial adhesion caused by the presence of EAA, the latter plays a measurable positive effect on the fracture properties only for the blends with LDPE as the matrix.     

Performance of the Cr[CH(SiMe3)2]3/SiO2 catalyst for ethylene polymerization compared with the performance of the Phillips catalyst

The catalysis of a silica‐supported chromium system {Cr[CH(SiMe₃)₂]₃/SiO₂} was compared with a silica‐supported chromium oxide catalyst, the Phillips catalyst (CrO₃/SiO₂). This catalyst was prepared by the calcining of the typical silica support used for the Phillips catalyst at 600 °C and by the support of tris[bis(trimethylsilyl)methyl]chromium(III) {Cr[CH(SiMe₃)₂]₃} on the silica. In the slurry‐phase polymerization, this catalyst conducted the polymerization of ethylene at a high activity without organoaluminum compounds as cocatalysts or scavengers. The activity per Cr was about 6–7 times higher than that of the Phillips catalyst. Upon the introduction of hydrogen to the system, the molecular weight of polyethylene did not change with the Phillips catalyst, but it decreased with the Cr[CH(SiMe₃)₂]₃/SiO₂ catalyst. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 413–419, 2003     

Selective localization of organoclay and effects on the morphology and mechanical properties of LDPE/PA11 blends with distributed and co‐continuous morphology

A study was made on the effect of small amounts of organically modified clay on the morphology and mechanical properties of blends of low‐density polyethylene and polyamide 11 at different compositions. The influence of the filler on the blend morphology was investigated using wide angle X‐ray diffractometry, scanning and transmission electron microscopy and selective extraction experiments. The filler was found to locate predominantly in the more hydrophilic polyamide phase. Although such uneven distribution does not have a significant effect on the onset of phase co‐continuity of the polymer components, it brings about a drastic refinement of the microstructure for the blends both with droplets/matrix and co‐continuous morphologies. In addition to the expected reinforcing action of the filler, the resulting fine microstructure plays an important role in enhancing the mechanical properties of the blends. This is essentially because of a good quality of stress transfer across the interface between the constituents, which also seems to benefit for a good interfacial adhesion promoted by the filler. Our results provide the experimental evidence for the capabilities of nanoparticles added to multiphase polymer systems to act selectively as a reinforcing agent for specific domains of the material and as a medium able to assist the refinement of the polymer phases during mixing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 600–609, 2010     

Diffusion and partition coefficients of small organic solvents in molten miscible polymer blends: Correlations with thermodynamic interactions

The transport properties of small organic molecules in molten poly(vinyl chloride) (PVC)/atactic poly(methyl methacrylate) (PMMA) blends and their homopolymers were studied with inverse gas chromatography. The elution profiles resulting from various organic solvents and different experimental conditions were used for measuring diffusion and partition coefficients. With the van Deemter equation and retention volumes at infinite dilution, diffusion coefficients of 10^?7 to 10^?8 cm²/s and partition coefficients of 10–50 were calculated. The dependence of the diffusion and partition coefficients on experimental variables such as the blend concentration, temperature, and solute nature was examined. The presence of PMMA in PVC blends affected the sorption behavior of the PVC matrix up to a certain concentration. Beyond that, it was hard to derive any composition–diffusivity dependence. On the contrary, the diffusion and partition coefficients were greatly influenced by changes in the temperature and by the nature of the solute. For those solutes (e.g., chlorinated hydrocarbons) showing stronger interactions with polymer blends (higher negative values for the Flory–Huggins interaction parameter χ₁₍₂₃₎), higher diffusion and partition coefficients were obtained. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 267–279, 2004     

Structural analysis of polyethene prepared with rac‐dimethylsilylbis(indenyl)zirconium dichloride/methylaluminoxane in a high‐temperature,continuously stirred tank reactor

A study of ethene solution polymerization with the rac‐dimethylsilylbis(indenyl)‐zirconium dichloride/methylaluminoxane catalyst system in a high‐temperature (140 °C), continuously stirred tank reactor system was carried out. ¹³C NMR, gel permeation chromatography, Fourier transform infrared, and rheological measurements were used for polymer analyses. Polyethylenes with low molecular weights (weight‐average molecular weight ≈ 35–55 kg/mol) and small amounts of methyl, ethyl, and long‐chain branching were produced. ¹³C NMR measurements showed that the long‐chain and methyl branches increased and that the ethyl branch contents decreased with decreasing monomer concentrations. At high monomer concentrations, the chain transfer to the coordinated monomer was concluded to be the predominant chain termination mechanism, whereas the chain transfer to aluminum was dominant at low monomer concentrations, which was evidenced by the fact that the selectivity of end groups was reduced to about 50%. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3292–3301, 2002     

Simulation of Polymerization and Long Chain Branch Formation in a Semi‐Batch Reactor Using Two Single‐Site Catalysts

We developed a mathematical model for the solution polymerization of olefins in a semi‐batch reactor with two single‐site catalysts. In the propylene polymerization case, our objective is to study the production of a thermoplastic elastomer using two catalysts, one capable of forming isotactic chains containing terminal vinyl bonds (macromonomers) and the other producing atactic chains while also being able to copolymerize macromonomers to form long chain branches. A similar thermoplastic elastomer can be produced by polymerizing ethylene and α‐olefin comonomers when the α‐olefin reactivity ratios of the two catalysts are significantly different.