Flame retarding polymer nanocomposites: Synergism, cooperation, antagonism

Three systems of FR treatments of polyamide 6 with conventional flame retarding additives in the absence and in the presence of nanoparticles are discussed: I. ammonium sulfamate (AS) and dipentaerythritol (Di) II. melamine cyanurate (MC) III. pentabromobenzyl acrylate in the monomeric (PMA) and the polymeric (PPA) form. Depending on the concentration of the nanoparticles; synergism, antagonism, and cooperation in flame retardancy as well as in mechanical properties are observed. Cooperation between the OMMT in the concentration range of 0.5-1.0 wt% and the FR in all three systems is observed. The decrease in PHRR (ΔPHRR) is different for the three systems. In system III the brominated FR behaves similarly to OMMT with respect to ΔPHRR. The interaction between the molten polymeric matrix and the nanoparticles increases the viscosity in all three systems, which slows down the supply of the flame retarding moieties to the flame and lowers the FR rating, as measured by the UL-94 and OI tests. A new approach for assessing the viscosity of the pyrolyzing nanocomposite is presented by determining the size and mass of the drops formed during the UL-94 test. Dispersion of the nanoparticles in the polymer decreases the HRR and MRR and decreases the UL-94, OI ratings, and the mechanical properties, as evidenced by the different behavior of OMMT and Na⁺MMT. The time of ignition decreases markedly by the addition of the nanoparticles, due to the low thermal conductivity and heat transfer of the protective barrier on the surface of the pyrolyzing nanocomposite in the pre-ignition phase. A possibility of restoring the high FR rating in the presence of higher concentrations of nanoparticles is indicated. The significance of the results obtained for the future of the use of nanoparticles in FR is discussed.     

Polyamide 6 treated with pentabromobenzyl acrylate and layered silicates

A study of the simultaneous application of a brominated flame retardant and an organically layered silicate (OLS) for the flame retarding of polyamide 6 (PA6) is presented. Upon treating PA6 with at least 7 wt% monomeric pentabromobenzyl acrylate (PMA), a UL‐94 V‐0 rating and an oxygen index (OI) value of 29.7 were obtained. By adding 1 wt% organically layered montorillonite (OMMT) and 10 wt% PMA, the V‐0 rating remained, indicating cooperation between PMA and OMMT. Higher concentrations of OMMT result in a decreased UL‐94 rating showing an antagonism. The size and mass of drops formed in the UL‐94 test increased with increasing OMMT, suggesting an increase in the viscosity and density of the pyrolyzing matrix. The effect of the Br additive on the peak heat release rate (PHRR) measured in the cone calorimeter is similar, but smaller, than that of clay. A calculation of the synergistic effectivity related to PHRR enabling a numerical estimate of the extent of synergism or antagonism is presented. When the ill‐dispersed pristine clay (Na⁺MMT) is used, the viscosity does not increase, the PHRR decreases slightly, but the mass loss rate (MLR) is close to that of the matrix. The time of ignition (TOI) decreases upon the addition of PMA, similarly to the addition of OMMT. This is explained by migration of the Br additive to the surface barrier similar to that of clay so that the low thermal conductivity (TC) barrier is formed before the ignition. Accumulation of heat in the barrier decreases the TOI. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation and characterization of rigid poly (vinyl chloride)/MMT nanocomposites

In this article, a Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on the characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. It is observed that the fusion time and temperature of the rigid PVC/Na⁺‐MMT nanocomposites are decreased with increasing the amount of Na⁺‐MMT. On the contrast, the fusion time and temperature of the rigid PVC/O‐MMT nanocomposites are increased with increasing the amount of O‐MMT. Results of X‐ray diffraction (XRD) and transmission electron microscope (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT (including PVC/Na⁺‐MMT and PVC/O‐MMT) nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to those of pristine PVC. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1465–1474, 2005     

Expansion distribution of basal spacing of the silicate layers in polyaniline/Na+‐montmorillonite nanocomposites monitored with X‐ray diffraction

Polyaniline/Na⁺‐montmorillonite (Na⁺‐MMT) nanocomposites synthesized by in‐situ intercalative polymerization of aniline into Na⁺‐MMT are reported. The expansion distribution of basal spacing of the silicate layers upon the increase of the amount of aniline relative to Na⁺‐MMT is, for the first time, estimated from the square of the full‐width at half‐maximum (FWHM²) of XRD patterns. According to the FT‐IR frequency shift of the C‐N stretching vibration, the change in the basal spacing of the silicate layers is closely related to the degree of hydrogen bonding between polyaniline and the silicate basal surface in a confined geometry.     

Characterization of poly(vinylidene fluoride)/Na+‐MMT composites: An investigation into the β‐crystalline nucleation effect of Na+‐MMT

Poly(vinylidene fluoride)(PVDF)/Na⁺‐MMT composites have been successfully prepared utilizing sodium montmorillonite (Na⁺‐MMT) via N,N‐dimethylformamide (DMF) solution mixing. The dispersion of Na⁺‐MMT layers in composites were investigated by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). The effect of adding Na⁺‐MMT on crystallization behavior of PVDF was specifically studied. The β‐crystalline nucleation effect of Na⁺‐MMT was investigated and confirmed by differential scanning calorimetry (DSC), XRD, and Fourier transform infrared (FTIR) results. The interaction between PVDF and the surface of Na⁺‐MMT layers in DMF solution was confirmed by UV‐Vis absorbency. The effect of adding Na⁺‐MMT on rheological and electrical properties of PVDF/Na⁺‐MMT composites were also determined. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 903–911, 2009     

Flammability of carbon nanofiber–clay nanopaper based polymer composites

In this study, a hybrid nanopaper consisting of carbon nanofiber (CNF), and pristine montmorillonite clay (MMT, Cloisite Na⁺) was fabricated through a paper‐making process. The hybrid nanopaper was coated onto the surface of glass fiber (GF) reinforced polymer matrix composites through resin transfer molding process. The characterization results using scanning electron microscopy (SEM) and energy dispersion analysis of X‐ray (EDAX) show that the nanopaper had a porous structure and the polymer resin completely penetrated the hybrid nanopaper. The thermogravimetric analysis (TGA) test results revealed that the addition of MMT clay nanoparticles significantly enhanced the thermal stability of the nanopaper. The flammability of composite samples was evaluated by cone calorimeter test under a radiant heat flux of 50 kW/m². The peak heat release rate (PHRR) was dramatically reduced for the composites coated with the CNF–MMT nanopaper. For comparison, the composites coated with the CNF–organic MMT clay (OMT, Cloisite 20A) nanopaper were also evaluated with cone calorimeter test. The test results showed that the MMT clay was more effective than the OMT in the reduction of the PHRR. The combustion behavior of these samples was also examined by microscale combustion calorimetry (MCC) test. The PHRR obtained from the MCC test decreased with the MMT content in the nanopaper, which was in good agreement with cone calorimeter test results. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation and characterization of rigid poly(vinyl chloride)/MMT nanocomposites. II. XRD,morphological and mechanical characteristics

A Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on X‐ray diffraction (XRD), morphology, and mechanical characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. Results of XRD and transmission electron microscopy (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to that of pristine PVC. However, the addition of Na⁺‐MMT or O‐MMT should be kept as not more than 3 wt % to optimize the mechanical properties and the processing stability of the rigid PVC/MMT nanocomposites. SEM micrographs of the fractured surfaces of the rigid PVC/Na⁺‐MMT and PVC/O‐MMT nanocomposites both before and after tensile tests were also illustrated and compared. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2145–2154, 2006     

Aggregation of clay platelets in nematic liquid crystal, 5CB: microstructure,electrical conductivity and rheological investigations

The microstructure, electrical conductivity and rheological properties of a nematic liquid crystal (5CB) doped at concentrations up to 4.5 wt% of montmorillonite (MMT) or organomontmorillonite (OMMT) clay nanoplatelets, were investigated at temperatures between 293 and 310 K. Microscopy and electrical conductivity assessment revealed noticeable differences in aggregation in MMT and OMMT suspensions, MMT nanoplatelets showing a strong tendency to aggregation. The incubation of 5CB in the presence of MMT initially produced loose aggregation, followed by the formation of compact aggregates. The latter had practically no influence on the surrounding inter-aggregate regions. In the case of OMMT, a greater degree of integration of the nanoplatelets was observed within the liquid crystal structure of 5CB, resulting in a noticeable effect on electrical conductivity and activation energy of the composite material. Thixotropy was observed in suspensions of 5CB composites formed with either MMT or OMMT. A composite of 5CB with OMMT also exhibited anomalous viscous thinning at shear rates below 100 s^?1. A structural model is suggested to explain this behaviour.     

Preparation of thermosetting polyurethane nanocomposites by montmorillonite modified with a novel intercalation agent

A novel thermosetting polyurethane (TSPU)/organic montmorillonite (OMMT) nanocomposite has been synthesized. N‐diamino octadecyl trimethyl ammonium chloride (DODTMAC) was used as an intercalation agent to treat Na⁺‐montmorillonite (MMT) and form a novel kind of OMMT. Fourier transform infrared spectroscopy (FT‐IR), wide angle X‐ray diffraction (WAXD), and thermogravimetric analysis (TGA) data indicated that the MMT was successfully intercalated by this intercalation agent, as evidenced by the fact that the basal spacing of MMT galleries was expanded from 1.5 to 3.2 nm. This OMMT was used to prepare the TSPU nanocomposites. Both the reinforcing and compatibilizing performance of the filler were investigated. Tensile tests showed that the tensile strength of TSPU/OMMT‐4 was the highest, and was about 3.62 times higher than that of the pure TSPU, and also the elongation at break showed an enhancement. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) measurements illustrated that the glass transition temperature of the TSPU/OMMT‐4 nanocomposite was improved from 0.5 to 6.5 °C, which corresponded to the restriction of the soft segments of TSPU. The highest initial and center temperatures of TSPU/OMMT‐4 obtained from TGA were due to the highest retard effect of the TSPU molecular chains. WAXD studies showed that the formation of the nanocomposites in all the cases with the almost disappearance of the peaks corresponding to the basal spacing of MMT. SEM and TEM were used to investigate the morphologies of the TSPU/OMMT‐4 nanocomposite, and demonstrated that the nanocomposite was comprised of a well dispersion of a mixture of intercalated and exfoliated silicate layers throughout the matrix. It was proposed that the nano‐reinforcing effect caused by the well‐dispersed silicate layers might reduce the amount and size of voids and increase the length of the crack‐spreading path during tensile drawing. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 519–531, 2007.     

Dispersibility of clay and crystallization kinetics for in situ polymerized PET/pristine and modified montmorillonite nanocomposites

Nanocomposite materials composed of poly (ethylene terephthalate) (PET) and montmorillonite (MMT) clays were prepared by in situ polymerization. Samples consisted of PET blended with various quantities of either pristine (Na⁺‐MMT) or organically modified MMT (A10‐MMT). The morphology and thermal and mechanical properties were evaluated for each sample. TEM micrographs, acquired at a 20 nm resolution, provide direct evidence of exfoliation of the clay particles into the PET matrix and show the effect of the alkyl‐modifier on clay dispersibility. The dispersion of PET/A10‐MMT was greater than that observed for the PET/Na⁺‐MMT nanocomposites. The greatest degree of exfoliation occurred for PET/A10‐MMT 0.5 wt %. However, PET/Na⁺‐MMT exhibited higher crystallization temperatures and rates suggesting that Na⁺‐MMT is a more efficient nucleating agent. Both mechanically and thermally, PET/A10‐MMT nanocomposites exhibited superior properties over pure PET. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1022–1035, 2008     

Thermotropic liquid crystalline polyester nanocomposites via in situ intercalation polycondensation

A thermotropic liquid crystalline polyester (TLCP)/organoclay nanocomposite was synthesized via in situ intercalation polycondensation of diethyl‐2,5‐dihexyloxyterephthalic acid and 4,4′‐biphenol in the presence of organically modified montmorillonite (MMT). The organoclay, C18‐MMT, was prepared by the ion exchange of Na⁺‐MMT with octadecylamine chloride (C18‐Cl^?). TLCP/C18‐MMT nanocomposites were prepared to examine the variations of the thermal properties, morphology, and liquid crystalline phases of the nanocomposites with clay content in the range of 0–7 wt%. It was found that the addition of only a small amount of organoclay was sufficient to improve the thermal behavior of the TLCP hybrids, with maximum enhancement being observed at 1 wt% C18‐MMT. Copyright © 2008 John Wiley & Sons, Ltd.     

Preparation and properties of organo‐modifier free PET/MMT nanocomposites via monomer intercalation and in situ polymerization

In order to prevent the properties, especially transparency, color and health security, of PET/clay nanocomposites from being deteriorated due to the thermal degradation of clay organo‐modifer, we had directly modified sodium montmorillonite (Na⁺‐MMT) with PET's monomer, bis (hydroxyethyl) terephthalate (BHET) which had a degradation temperature higher than 400°C, and successfully prepared the hybrids via in situ polymerization. Nanodispersion of clay and the intercalated morphology were determined, and compared with PET/Na⁺‐MMT hybirds in which Na⁺‐MMT was directly added without any treatment. Improved mechanical properties and T_g were observed for the prepared PET/ BHET‐modified clay composites. More importantly, the film produced from the composites had the same transparency as that of pure PET even when 2 wt% of clay was added. Non‐isothermal and isothermal crystallization experiments showed a very good neculation capability of the nano‐dispersed clay, particularly at higher crystallization temperatures. Copyright © 2009 John Wiley & Sons, Ltd.     

Structure and properties of poly(ethylene terephthalate)/Na+‐montmorillonite nanocomposites prepared by solid state shear milling (S3M) method

This article reported a novel technology, solid state shear milling (S³M), to prepare poly(ethylene terephthalate)/Na⁺‐montmorillonite nanocomposites using the pristine Na⁺‐MMT without organic modification so as to avoid the problem that the organic modifiers, used for MMT treatment will decompose at high processing temperature of PET, and the structure and properties of the obtained samples were investigated. XRD and TEM analyses showed that Na⁺‐MMT layers were partially delaminated and intercalated, and uniformly dispersed in the PET matrix when suffering from the strong three dimensional shearing forces of pan‐milling. DSC analysis showed that Na⁺‐MMT serves as a nucleating agent, increasing the crystallization rate as well as the crystallization temperature of PET. The properties such as thermal stability and tensile strength of the PET/Na⁺‐MMT nanocomposites prepared by S³M got remarkably improved. Solid state shear milling (S³M) method was a simple and efficient method to get polymer/Na⁺‐MMT nanocomposites with pretty good performances without organic modification of pristine Na⁺‐MMT. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 807–817, 2008     

Gelatin/montmorillonite biohybrid films prepared via a novel photocrosslinking method: structure–properties investigations

Gelatin/sodium montmorillonite (Na⁺MMT) hybrid nanocomposite films were prepared by a new photocrosslinking method using 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone (Irgacure 2959) as a photoactive radical initiator and N,N′-Methylenebisacrylamide (MBA) as a crosslinking agent. The prepared samples were characterized by X-ray diffraction (XRD), differential scanning calorimetry, stress–strain measurements and UV–Vis spectrophotometry. XRD patterns showed the formation of exfoliation structure resulting in considerable improves in mechanical properties of the nanocomposite. Retaining of transparency also suggested that Na⁺MMT nanosheets were uniformly distributed in the gelatin matrix. The tensile strength and Elastic’s modulus of nanocomposites were also improved notably by enhancing amount of Na⁺MMT. Furthermore, gelatin/Na⁺MMT nanocomposites showed a second T _g at a higher temperature in presence of Na⁺MMT.     

The crystalline and mechanical properties of PLA/layered silicate degradable composites

The poly(lactic acid) (PLA)/montmorillonite (MMT) composites were prepared by melt blending in an internal mixer. The effect of MMT and organically modified MMT (OMMT) addition on crystallization and mechanical preferences has been studied. The DSC results show that the crystallization ability of PLA is improved by MMT or OMMT. The addition of MMT and OMMT increase the crystallinity of PLA from 27.3 to 32.8%, and the cold crystallization temperature (T_CC) of PLA decreases from 93.1 to 88.9°C with the MMT. However, the nucleating effect of MMT is better than that of OMMT due to the velvety surface resulted from the organic modification. The average size of the spherulites in PLA/MMT is smaller than that in PLA/OMMT. The addition of MMT or OMMT increases the tensile strength of PLA from 29.6 to 34.7 MPa and decrease the elongation at break of PLA. The modulus of PLA composites is enhanced rapidly from 338 to 660 MPa by the addition of MMT.     

Polypropylene/polystyrene/clay blends prepared by an innovative eccentric rotor extruder based on continuous elongational flow: Analysis of morphology,rheology property,and crystallization behavior

The polypropylene (PP)/polystyrene (PS)/montmorillonite (MMT) blends were prepared by an innovative eccentric rotor extruder based on continuous elongational flow. Addition of MMT nanoparticles was found to reduce the PS droplet size and improve the compatibility of PP/PS. The MMT nanoparticles had clear intercalation and/or exfoliation structures and were located mostly at the interface of PP/PS. It was found that the intercalation and exfoliation of MMT was finished under the synergy of interfacial interaction and tensile deformation so that we called the mechanism as “MMT exfoliation mechanism induced by synergy of interface and tensile deformation”. The rheological analysis showed that incorporation of MMT led to an increase in complex viscosity to an optimum level (5 wt%), after which any further increase in MMT concentration decreased the complex viscosity. Moreover, the degree of crystallinity of blends was controlled by the heterogeneous nucleation effect of MMT and the inhibition effect of PS.     

Synthesis and Rheology of Intercalated Polystyrene/Na+‐Montmorillonite Nanocomposites

Polystyrene (PS)/clay nanocomposites were synthesized by the emulsion polymerization of styrene in the presence of sodium ion‐exchanged montmorillonite (Na⁺‐MMT), demonstrating that the strongly hydrophobic PS was intercalated into the hydrophilic silicate layers. The nanocomposites were examined by means of X‐ray diffraction, transmission electron microscopy, thermogravimetric analysis. The rheological properties of the PS/Na⁺‐MMT nanocomposites were also studied to exhibit more pronounced shear thinning behavior with increasing clay content.     

Properties of Nylon‐6/Na+‐Montmorillonite Nanocomposites Obtained by Hydrolyzed Ring‐Opening Polymerization

Summary: Nylon‐6/Na⁺‐montmorillonite (MMT) nanocomposites (NNNs) are synthesized by a hydrolyzed ring‐opening polymerization. At a loading of only 2 wt.‐% MMT, the tensile modulus, the flexural modulus, and the heat distortion temperature of the NNNs exhibit increases of nearly 20%, 60%, and 63 °C, respectively. Compared with that of neat nylon‐6, the temperature of the main α‐relaxation (T_α) of the NNNs is shifted 3.6 °C toward higher temperatures and two β‐relaxation peaks are observed. Another interesting phenomenon is that there is a new melting peak (at about 206 °C) for the NNNs.

DSC second heating curves of neat nylon‐6 (N6), nylon‐6/Na⁺‐MMT nanocomposites with highly swollen Na⁺‐MMT (NHM), and nylon‐6/Na⁺‐MMT nanocomposites with slightly swollen Na⁺‐MMT (NSM) with various amounts of Na⁺‐MMT.     

Surface properties of chitosan composites with poly(<Emphasis Type="Italic">N</Emphasis>-vinylpyrrolidone) and montmorillonite

Surface properties of composites containing chitosan (Ch) with poly(N-vinylpyrrolidone) (PVP) and montmorillonite (MMT) additives were investigated by contact angle measurements, thermogravimetric analysis (TGA), atomic force microscopy (AFM) and tensile tests. Composites were obtained by drop casting suspensions of montmorillonite (1 wt % relative to chitosan) and polymer (1 wt %) in 0.1 mol/dm³ acetic acid. Contact angle measurements for diiodomethane (D) and glycerol (G) on the surfaces of the chitosan films, PVP and their composite films were made; surface free energies were also calculated. It was found that the PVP/MMT or Ch/PVP/MMT blend surface is enriched with a high surface energy component, i.e., polyvinylpyrrolidone. The roughness of chitosan composites increases after the addition of montmorillonite; this may indicate an increase in the heterogeneity of this composition in comparison to other compositions. The TGA thermograms and mass loss percentages at different decomposition temperatures showed that the thermal stability of the binary composite slightly increases upon the addition of polyvinylpyrrolidone. The mechanical properties such as tensile strength and Young modulus depend on the composition and varied non-uniformly.     

Synthesis and characterization of organosoluble,thermoplastic elastomer/clay nanocomposites

We synthesized organosoluble, thermoplastic elastomer/clay nanocomposites by making a jelly like solution of ethylene vinyl acetate containing 28% vinyl acetate (EVA‐28) and blending it with organomodified montmorillonite. Sodium montmorillonite (Na⁺‐MMT) was made organophilic by the intercalation of dodecyl ammonium ions. X‐ray diffraction patterns of Na⁺‐MMT and its corresponding organomodified dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) showed an increase in the interlayer spacing from 11.94 to 15.78 Å. However, X‐ray diffraction patterns of the thermoplastic elastomer and its hybrids with organomodified clay contents up to 6 wt % exhibited the disappearance of basal reflection peaks within an angle range of 3–10°, supporting the formation of a delaminated configuration. A hybrid containing 8 wt % 12Me‐MMT revealed a small hump within an angle range of 5–6° because of the aggregation of silicate layers in the EVA‐28 matrix. A transmission electron microscopy image of the same hybrid showed 3–5‐nm 12Me‐MMT particles dispersed in the thermoplastic elastomer matrix; that is, it led to the formation of nanocomposites or molecular‐level composites with a delaminated configuration. The formation of nanocomposites was reflected through the unexpected improvement of thermal and mechanical properties; for example, the tensile strength of a nanocomposite containing only 4 wt % organophilic clay was doubled in comparison with that of pure EVA‐28, and the thermal stability of the same nanocomposite was higher by about 34 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2065–2072, 2002