Structural and phenomenological study on the cationic curing of mixtures of epoxy resin and 5,5‐dimethyl‐1,3‐dioxane‐2‐one

Ytterbium and lanthanum triflates were used as initiators to cure a mixture of diglycidylether of bisphenol A (DGEBA) and 5,5‐dimethyl‐1,3‐dioxane‐2‐one (DMTMC). The evolution of the curing was studied by differential scanning calorimetry (DSC) and Fourier transform infrared in the attenuated‐total‐reflection mode (FTIR/ATR). FTIR/ATR was used to monitor the competitive reactive processes and to quantify the evolution of the groups involved in the curing process. We observed the formation of a five‐membered cyclic carbonate, which remains unreacted at the chain ends because of an equilibrium process between the spiroortho carbonates that had formed as intermediate species and also the loss of CO₂, which was quantified by thermogravimetry. The kinetics were studied by DSC and analyzed by isoconversional procedures. Thermogravimetric analysis (TGA) and dynamic mechanical thermal analysis (DMTA) experiments were used to evaluate the properties of the thermosets obtained. The phenomenological changes that take place during curing were studied and represented in a time‐temperature‐transformation (TTT) diagram. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4546–4558, 2006     

Crosslinking study of mixtures of DGEBA and 1,3‐dioxan‐2‐one catalyzed by lanthanide triflates

Ytterbium and lanthanum triflates were used as catalysts to cure diglycidylether of bisphenol A with different proportions of 1,3‐dioxan‐2‐one. The curing was studied by differential scanning calorimetry (DSC) and Fourier transform infrared in the attenuated‐total‐reflection mode (FTIR/ATR). FTIR/ATR was used to monitor the competitive reactive processes and to quantify the evolution of the groups involved in the curing process. We observed the formation of a five‐membered cyclic carbonate that remains unreacted at the chain ends, because of an equilibrium process between the spiroorthocarbonates that had formed as intermediate species. The kinetics were studied by DSC experiments and analyzed with isoconversional procedures. The system catalyzed by ytterbium triflate had a higher curing rate. Thermogravimetric analysis and dynamic mechanical thermal analysis experiments were used to evaluate the properties of the materials obtained. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5799–5813, 2005     

Cationic copolymerization of diglycidyl ether of bisphenol A with phthalide or 3,3′‐diphtalide catalyzed by lanthanide triflates

Mixtures of the diglycidylether of bisphenol A (DGEBA) and phthalide (PT) or 3,3′‐diphthalide (DPT) were cured using ytterbium or lanthanum triflate as catalyst. The curing was studied by differential scanning calorimetry (DSC) and Fourier transform infrared in attenuated‐total‐reflection mode (FTIR/ATR). FTIR/ATR was used to monitor the competitive reactive processes and quantify the evolution of the epoxide and lactone groups. The T_g of the crosslinked materials increased when the proportion of lactone in the curing mixture decreased. The kinetics was studied with DSC experiments and isoconversional procedures. The differences in the reactivity of the systems were related to the Lewis acidity of the lanthanide salt used as initiator. The increase in the proportion of lactone leads to an increase in the reaction rate. The shrinkage was determined from the densities before and after curing and its evolution was studied by thermomechanical analysis. The materials obtained were characterized by thermogravimetry and dynamic mechanical thermal analysis. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1711–1721, 2006     

Reduction of the shrinkage of thermosets by the cationic curing of mixtures of diglycidyl ether of bisphenol A and 6,6‐dimethyl‐(4,8‐dioxaspiro[2.5]octane‐5,7‐dione)

Ytterbium and lanthanum triflates were used as initiators to cure mixtures of diglycidyl ether of bisphenol A and 6,6‐dimethyl‐(4,8‐dioxaspiro[2.5]octane‐5,7‐dione) in several proportions. The evolution of the epoxy and 6,6‐dimethyl‐(4,8‐dioxaspiro[2.5]octane‐5,7‐dione) bands during curing and the linear ester groups in the final materials were evaluated with Fourier transform infrared in the attenuated‐total‐reflection mode. The use of a conventional cationic initiator, boron trifluoride monoethylamine, was also studied to test the advantages of lanthanide triflates. The shrinkage after curing and the thermal degradability of the materials with variations in the comonomer ratio and the initiator were evaluated and related to the chemical structure of the final network. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6869–6879, 2006     

New poly(ether‐ester) thermosets obtained by cationic curing of DGEBA and 7,7‐dimethyl‐6,8‐dioxaspiro[3.5] nonane‐5,9‐dione with several Lewis acids as initiators

Scandium, ytterbium, and lanthanum triflates and boron trifluoride monoethylamine were used as cationic initiators to cure a mixture 2:1 (mol/mol) of diglycidylether of bisphenol A (DGEBA) and 7,7‐dimethyl‐6,8‐dioxaspiro[3.5]nonane‐5,9‐dione (MCB). The evolution of the epoxy and lactone during curing and the linear ester groups in the final materials were evaluated by Fourier Transform Infrared in the attenuated‐total‐reflection mode. The kinetic parameters of the curing process were calculated from DSC analysis applying isoconversional procedures. The shrinkage on curing and the thermal degradability of the materials on varying the initiator used were evaluated. The expandable character of MCB was confirmed. The materials obtained were more degradable than conventional epoxy resins due to the tertiary ester groups incorporated in the network by copolymerization. © 2008 Wiley Periodicals, Inc J Polym Sci Part A: Polym Chem 46: 1229–1239, 2008     

Novel flame‐retardant thermosets: Phosphine oxide‐containing diglycidylether as curing agent of phenolic novolac resins

Phosphorus‐containing novolac–epoxy systems were prepared from novolac resins and isobutyl bis(glycidylpropylether) phosphine oxide (IHPOGly) as crosslinking agent. Their curing behavior was studied and the thermal, thermomechanical, and flame‐retardant properties of the cured materials were measured. The T_g and decomposition temperatures of the resulting thermosets are moderate and decrease when the phosphorous content increases. Whereas the phosphorous species decrease the thermal stability, at higher temperatures the degradation rates are lower than the degradation rate of the phosphorous‐free resin. V‐O materials were obtained when the resins were tested for ignition resistance with the UL‐94 test. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3516–3526, 2004     

Development of novel flame‐retardant thermosets based on benzoxazine–phenolic resins and a glycidyl phosphinate

Modified novolac resins with benzoxazine rings were prepared and copolymerized with a glycidyl phosphinate. Their curing behavior and the thermal properties of the curing resins were studied. Copolymerization was studied with model compounds considering the functionality of the benzoxazine‐based phenolic resins and the easy isomerization of the glycidyl phosphinate. Phenolic novolac resin acts as an initiator but p‐toluensulfonic acid had to be used to decrease the curing temperature and to prevent glycidyl phosphinate from isomerizing. The materials obtained exhibited high glass‐transition temperatures and retardation on thermal degradation rates. V‐0 materials were obtained when the materials were tested for ignition resistance with the UL‐94 test. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 279–289, 2004     

Cationic copolymerization of cycloaliphatic epoxy resin with a spirobislactone with lanthanum triflate as initiator: I. Characterization and shrinkage

3,4‐Epoxycyclohexylmethyl 3,4‐epoxycyclohexane carboxylate (ECH) was cured with different proportions of 1,6‐dioxaspiro [4,4]nonane‐2,7‐dione (s(γ‐BL)) using lanthanum triflate as a catalyst. The shrinkage undergone during curing was monitored by means of thermomechanical analysis (TMA) in isothermal experiments. Fourier transform infrared spectroscopy in attenuated‐total‐reflection mode (FTIR/ATR) was used to study the evolution of lactone, epoxide, and intermediate spiroorthoester (SOE) groups to identify the different reactions that take place during the curing process. DSC was used to study the thermal characteristics of the curing process and to assess the glass‐transition temperature (T_g) of the cured material. The dynamic mechanical properties of the cured material were determined based on the data obtained by DMTA. An increase in the proportion of s(γ‐BL) led to a decrease in the gelation time and the shrinkage after gelation. By combining the data obtained by TMA and FTIR/ATR, it was also possible to identify the reactive processes responsible for the shrinkage. It was observed that an increase in the proportion of s(γ‐BL) also increases the speed of the curing process and modifies the structure of the material, thus giving rise to more flexible materials. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3421–3432, 2005     

Facile preparation of novel epoxy curing agents and their high‐performance thermosets

Two flame‐retardant epoxy curing agents, 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐yl‐tris(4‐hydroxyphenyl)methane (1) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐yl‐ (4‐aminophenyl)‐bis(4‐hydroxyphenyl)methane (2), were prepared by a facile, economic, one‐pot procedure. The structures of the curing agents were confirmed by IR, high‐resolution mass, 1‐D, and 2‐D NMR spectra. A reaction mechanism was proposed for the preparation, and the effect of electron withdrawing/donating effects on the stabilization of the carbocation was discussed. (1‐2) served as curing agents for diglycidyl ether of bisphenol A (DGEBA), dicyclopentadiene epoxy (HP‐7200), and cresol novolac epoxy (CNE). Properties such as glass transition temperature, coefficient of thermal expansion, thermal decomposition temperature, and flame retardancy of the resulting epoxy thermosets were evaluated. The resulting epoxy thermosets show high T_g, low thermal expansion, moderate thermostability, and excellent flame retardancy. The bulky biphenylene phosphinate pendant makes polymer chains difficult to rotate, explaining the high T_g and low thermal expansion characteristic. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7898–7912, 2008     

New thermosets obtained from DGEBA and Meldrum acid with lanthanum and ytterbium triflates as cationic initiators

Ytterbium and lanthanum triflates were used as cationic initiators to cure mixtures of diglycidylether of bisphenol A (DGEBA) and Meldrum acid (MA) in several proportions of comonomers and initiators. The evolution of epoxy and lactone groups during curing, and of linear ester formed in the final materials were evaluated by Fourier transform infrared in the attenuated-total-reflection mode (FTIR/ATR).

The global evolution of the curing process was investigated by calorimetric analysis and the activation energy was calculated by isoconversional procedures.

Shrinkage on curing and thermal degradability of the final materials on varying the initiator and the proportion of Meldrum acid in the mixtures were evaluated. The expandable character of MA was confirmed. The materials obtained were more degradable than conventional epoxy resins due to the tertiary ester groups incorporated into the network by copolymerization, especially those obtained with ytterbium triflate. On increasing the proportion of initiator the degradability was also increased.     

Isothermal cure kinetics of epoxy/phenol‐novolac resin blend system initiated by cationic latent thermal catalyst

The investigation of the cure kinetics of a diglycidyl ether of bisphenol A (DGEBA)/phenol‐novolac blend system with different phenolic contents initiated by a cationic latent thermal catalyst [N‐benzylpyrazinium hexafluoroantimonate (BPH)] was performed by means of the analysis of isothermal experiments using a differential scanning calorimetry (DSC). Latent properties were investigated by measuring the conversion as a function of curing temperature using a dynamic DSC method. The results indicated that the BPH in this system for cure is a significant thermal latent initiator and has good latent thermal properties. The cure reaction of the blend system using BPH as a curing agent was strongly dependent on the cure temperature and proceeded through an autocatalytic kinetic mechanism that was accelerated by the hydroxyl group produced through the reaction between DGEBA and BPH. At a specific conversion region, once vitrification took place, the cure reaction of the epoxy/phenol‐novolac/BPH blend system was controlled by a diffusion‐control cure reaction rather than by an autocatalytic reaction. The kinetic constants k₁ and k₂ and the cure activation energies E₁ and E₂ obtained by the Arrhenius temperature dependence equation of the epoxy/phenol‐novolac/BPH blend system were mainly discussed as increasing the content of the phenol‐novolac resin to the epoxy neat resin. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2945–2956, 2000     

Thermal cured epoxy resins using certain calixarenes and their esterified derivatives as curing agents

The acetyl esterified calixarene (CA) derivatives were prepared from calix[4]resorcinarene (CRA), and p‐tert‐butylcalixarene (BCA[n], n = 4, 6, 8), respectively. Using these CA derivatives as curing agents, the thermal curing reactions of two multifunctional epoxy resins (jER 828, 186 g/equiv., and ESCN, 193.7 g/equiv.) were investigated. The temperatures of glass transition (T_g) and decomposition (T) were measured by DSC and TGA, respectively. Based on the yields, T_gs, and T_ds of the thermal cured jER 828 epoxy resin with CRA‐E100, the curing conditions were optimized to be tetrabutylphosphonium bromide (TBPB) as catalyst in NMP at 160 °C for 15 h. Under this curing condition, the cured materials of jER 828 or ESCN using various CA derivatives as curing agents were prepared. Except for BCA4 derivatives, the yields of thermal curing reaction were higher than 90%. T_gs and Ts of the resultant cured materials were in the range of 113–248 °C and 363–404 °C, respectively. These results mean that the cured epoxy resins with excellent T_gs were successfully formed by using CA derivatives as curing agents. It was also found that the T_gs of cured epoxy resins were strongly affected by the degree of esterification of CA derivatives. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1931–1942, 2010     

Exploitation of introducing of catalytic centers into layer galleries of layered silicates and related epoxy nanocomposites. I. Epoxy nanocomposites derived from montmorillonite modified with catalytic surfactant‐bearing carboxyl groups

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo‐montmorillonite (O‐MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The intercalation and exfoliation behavior of the epoxy nanocomposites were examined by X‐ray diffraction and transmission electron microscopy. The curing behavior and thermal property were investigated by in situ Fourier transform infrared spectroscopy and DSC, respectively. The results showed that MMT could be highly intercalated by acidified CAB, and O‐MMT could be easily dispersed in epoxy resin to form intercalated/exfoliated epoxy nanocomposites. When the O‐MMT loading was lower than 8 phr (relative to 100 phr resin), exfoliated nanocomposites were achieved. The glass‐transition temperatures (T_g's) of the exfoliated nanocomposite were 20 °C higher than that of the neat resin. At higher O‐MMT loading, partial exfoliation was achieved, and those samples possessed moderately higher T_g's as compared with the neat resin. O‐MMT showed an obviously catalytic nature toward the curing of epoxy resin. The curing rate of the epoxy compound increased with O‐MMT loading. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1192–1198, 2004     

Thermally curable polyvinylchloride via click chemistry

Novel side‐chain benzoxazine functional polyvinylchloride (PVC‐Benzoxazine) was synthesized by using “Click Chemistry” strategy. First, approximately 10% of chloro groups of PVC were converted to azido groups by using NaN₃ in N,N‐dimethylformamide. Propargyl benzoxazine was prepared independently by a ring closure reaction between p‐propargyloxy aniline, paraformaldehyde, and phenol. Finally, azidofunctionalized PVC was coupled to propargyl benzoxazine with high efficiency by click chemistry. The spectral and thermal analysis confirmed the presence of benzoxazine functionality in the resulting polymer. It is shown that PVC containing benzoxazine undergoes thermally activated curing in the absence of any catalyst forming PVC thermoset with high thermal stability. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3512–3518, 2008     

Imidazole‐type thermal latent curing agents with high miscibility for one‐component epoxy thermosetting resins

Epoxy resins are important thermosetting resins widely employed in industrial fields. Although the epoxy–imidazole curing system has attracted attention because of its reactivity, solidification of a liquid epoxy resin containing imidazoles proceeds gradually even at room temperature. This makes it difficult to use them for one‐component epoxy resin materials. Though powder‐type latent curing agents have been used for one‐component epoxy resin materials, they are difficult to apply for fabrication of fine industrial products due to their poor miscibility. To overcome this situation and to improve the shelf life of epoxy–imidazole compositions, we have developed a liquid‐type thermal latent curing agent 1 , generating an imidazole with a thermal trigger via a retro‐Michael addition reaction. The latent curing agent 1 has superior miscibility toward epoxy resins; in addition, it was confirmed that the epoxy resin composition has both high reactivity at 150 °C, and long‐term storage stability at room temperature. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2680–2688     

Study on the effect of rare earth metal triflates as initiators in the cationic curing of DGEBA/γ-valerolactone mixtures and characterization of the thermosets obtained

The thermal cationic curing of mixtures in different proportions of diglycidylether of bisphenol A (DGEBA) with γ-valerolactone (γ-VL) initiated by scandium, ytterbium and lanthanum triflates or a conventional BF₃·MEA initiator was investigated. The non-isothermal differential scanning calorimetry (DSC) experiments at a controlled heating rate were used to evaluate the evolution of the reactive systems. BF₃·MEA and rare earth metal triflates initiated curing systems follow a different evolution. Among rare earth metal triflates tested, the scandium was the most active initiator. The phenomenological changes that take place during curing were studied and represented in a time-temperature-transformation (TTT) diagram. Some characteristics of the materials were also evaluated.     

Studies on curing kinetics of a novel combined liquid crystalline epoxy containing tetramethylbiphenyl and aromatic ester‐type mesogenic group with diaminodiphenylsulfone

The curing kinetics of a novel liquid crystalline epoxy resin with combining biphenyl and aromatic ester‐type mesogenic unit, diglycidyl ether of 4,4′‐bis(4‐hydroxybenzoyloxy)‐3,3′,5,5′‐tetramethyl biphenyl (DGE‐BHBTMBP), and the curing agent diaminodiphenylsulfone (DDS) was studied using the advanced isoconvensional method (AICM). DGE‐BHBTMBP/DDS curing system was investigated the curing behavior by means of differential scanning calorimetry (DSC) during isothermal and nonisothermal processes. Only one exothermal peak appeared in isothermal DSC curves. A variation of the effective activation energy with the extent of conversion was obtained by AICM. Three different curing stages were confirmed. In the initial curing stage, the value of E_a is dramatically decreased from ～90 to ～20 kJ/mol in the conversion region 0–0.2 for the formation of LC phase. In the middle stage, the value of E_a keeps about ～80 kJ/mol for cooperative effect of reaction mechanism and diffusion control. In the final stage, a significant increase of E_a from 84 to 136 kJ/mol could be caused by the mobility of longer polymer chains. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3922–3928, 2007     

Curing reaction of biphenyl epoxy resin with different phenolic functional hardeners

The investigation of cure kinetics and relationships between glass transition temperature and conversion of biphenyl epoxy resin (4,4′-diglycidyloxy-3,3′,5,5′-tetramethyl biphenyl) with different phenolic hardeners was performed by differential scanning calorimeter using an isothermal approach over the temperature range 120–150°C. All kinetic parameters of the curing reaction including the reaction order, activation energy, and rate constant were calculated and reported. The results indicate that the curing reaction of formulations using xylok and dicyclopentadiene type phenolic resins (DCPDP) as hardeners proceeds through a first-order kinetic mechanism, whereas the curing reaction of formulations using phenol novolac as a hardener goes through an autocatalytic kinetic mechanism. The differences of curing reaction with the change of hardener in biphenyl epoxy resin systems were explained with the relationships between T_g and reaction conversion using the DiBenedetto equation. A detailed cure mechanism in biphenyl-type epoxy resin with the different hardeners has been suggested. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 773–783, 1998     

Oligomeric aliphatic–aromatic ether containing phthalonitrile resins

A versatile synthetic method has been developed for oligomeric aliphatic–aromatic ether containing phthalonitrile (PN) resins and applied to the preparation of three unique resin systems. The oligomeric PN monomers were prepared from the reaction of an excess amount of bisphenol A with a dihalo‐aliphatic containing compound in the presence of K₂CO₃ in dimethylsulfoxide, followed by end‐capping with 4‐nitrophthalonitrile in a two‐step, one‐pot reaction. These PN resin systems exhibited excellent viscosities for molding various shaped articles after thermal curing to yield crosslinked polymers. These polymers offered more mechanical flexibility, when compared with an all aromatic backbone, while still maintaining good thermal stability, dielectric properties, and low water absorption. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2186–2191     

Syntheses of conductive adhesives based on epoxy resin and polyanilines by using N‐tert‐butyl‐5‐methylisoxazolium perchlorate as a thermally latent curing reagent

Conductive composites consisted of epoxy resin and polyanilines (PANIs) doped with dodecylbenzenesulfonic acid ( 1 ), dodecylsulfonic acid (2), di(2‐ethylhexyl)sulfosuccinic acid (3), and HCl were synthesized by use of N‐tert‐butyl‐5‐methylisoxazolium perchlorate (5) under various reaction conditions. It was found that the composites with PANI doped with acid 2 (PANI‐2) prepared by curing with 10 mol % of reagent 5 at 80 °C for 12 h showed high electroconductivity along with the low conducting percolation threshold (3 wt % of PANI‐2). Furthermore, the composite with even ?10 wt % of PANI‐2 exhibited ?10^?1 S/cm of electroconductivity. The UV–vis and IR measurements indicated that the conductive emeraldine salt form of PANI‐2 in the composite was maintained after the curing reaction. The thermal stability was studied by TGA and DSC measurements, and then, the T_d10 and T_g of the composite with 5 and 10 wt % of PANI‐2 were found to be similar to those with the cured epoxy resin itself. In addition, the similar investigation with an oxetane resin instead of the epoxy resin was also carried out. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 718–726, 2006