Phase morphology development in PP/PA6 blends induced by a maleated thermoplastic elastomer

The effects of maleated thermoplastic elastomer (TPEg) on morphological development of polypropylene (PP)/polyamide 6 (PA6) blends with a fixed PA6 content (30 wt %) were investigated. For purpose of comparison, nonmaleated thermoplastic elastomer (TPE) was also added to the above binary blends. A comparative study of FTIR spectroscopy in above both ternary blends confirmed the formation of in situ graft copolymer in the PP/PA6/TPEg blend. Dynamic mechanical analysis (DMA) indicated that un‐like TPE, the incorporation of TPEg remarkably affected both intensity and position of loss peaks of blend components. Scanning electron microscopy (SEM) demonstrated that PP/PA6/TPE blends still exhibited poor interfacial adhesion between the dispersed phase and matrix. However, the use of TPEg induced a finer dispersion and promoted interfacial adhesion. Transmission electron microscopy (TEM) for PP/PA6/TPEg blends showed that a core‐shell structure consisting of PA6 particles encapsulated by an interlayer was formed in PP matrix. With the concentration of TPEg increasing, the dispersed core‐shell particles morphology was found to transform from discrete acorn‐type particles to agglomerate with increasing degree of encapsulation. The modified Harkin's equation was applied to illustrate the evolution of morphology with TPEg concentration. “Droplet‐sandwiched experiments” further confirmed the encapsulation morphology in PP/PA6/TPEg blends. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1050–1061, 2006     

Preparation of polyimide/silica hybrid material by sol–gel process under basic catalysis: Comparison with acid conditions

Hybrid polyimide/silica materials were prepared from polyimides bearing reactive functions along the polymer backbone, which can react with. The silica phase was formed by sol–gel process using ammonium hydroxide catalyst. Silica fillers prepared under basic conditions were compared with materials prepared using chlorhydric acid. The synthesized hybrid materials were characterized by TGA, IRTF, and NMR. The density of the different systems was also measured. The morphology of these hybrid systems were investigated by both scanning and transmission electron microscope. Thermal properties of the composites were also evaluated by DSC and DMA. The morphology of silica fillers highly depends on the catalyst, on the reaction conditions of the sol–gel process, and the linking formation with the polyimide. It results that optimized conditions lead to homogeneous hybrid films containing 12 wt % of silica particles of about 20 nm. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1891–1902, 2008     

Preparation and characterization of vinylidene chloride‐co‐vinyl chloride copolymer/fluorinated synthetic mica nanocomposites I thermal and mechanical properties studies

Poly(vinylidene chloride‐co‐vinylchloride)/organically modified fluorinated synthetic mica (MEE) (VDC‐VC/MEE) nanocomposites were prepared by melt blending of VDC‐VC copolymer with MEE, in the presence of dioctyl phthalate (DOP) which acted as a plasticizer and a cointercalating agent. The nanostructure, thermal, and dynamic mechanical properties of the VDC‐VC/MEE nanocomposites were studied by wide angle X‐ray diffractometer (WAXD), scanning electron microscope (SEM), transmission electron microscope (TEM), thermogravimetric analyzer (TGA), and dynamic mechanical analyzer (DMA). It was found that partially intercalated and partially exfoliated structures coexisted in VDC‐VC/MEE nanocomposities. Below 8 wt % MEE content, the intercalation effect of nanocomposites decreased with increasing the MEE content. Under a nitrogen atmosphere, VDC‐VC/MEE nanocomposites exhibited a single step thermal degradation behavior. The nanostructure of VDC‐VC/MEE can effectively prevent volatile gases from being released, and thus enhances its thermal stability. The thermal stability of VDC‐VC/MEE nanocomposites is strongly related to the morphology of nanocomposites and the degraded composites structure. DMA revealed a significant improvement in the storage modulus within the testing temperature range. The increase in storage modulus depends on the MEE content, which is attributed to the dispersed phase morphology. The glass transition temperature of VDC‐VC/MEE nanocomposites is affected by the chain mobility in the nanocomposites rather than the aggregative morphology. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1214–1225, 2008     

Preparation and properties of graphene oxide nanosheets/cyanate ester resin composites

Graphene oxide nanosheets (GONSs)/cyanate ester (CE) resin composites were prepared via a solution intercalation method. The structures of the GONSs and the composites were studied using Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The mechanical and tribological properties of the composites were investigated. In addition, the thermal behavior of the composites was characterized by thermogravimetric analysis (TGA). Results show that the GONSs/CE resin composites were successfully prepared. The addition of GONSs is beneficial to improve the mechanical and tribological properties of the composites. Moreover, the composites exhibit better thermal stability in comparison with the CE resin matrix.     

Effect of kinetics on morphology and mechanical properties of poly(allyl diglycol carbonate)-poly(urethane) interpenetrating polymer networks

Simultaneous interpenetrating polymer networks (SINs) of polyallyl diglycol carbonate (ADC) and polyurethane (PU) were prepared by differing modes of synthesis. The kinetics of the network formation of each constituent component was investigated by gel time studies and infra-red spectroscopy. The effect of different rates of network formation of each component on the morphology and mechanical properties were studied by transmission electron microscopy (TEM) and scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), stress-strain, and single edge notch tension. TEM and DMA studies showed a two-phase separated morphology. The extent of phase eparation was dependent on the relative rate of formation of component networks. Thus, simultaneous gelation of both networks showed a fine morphology and exhibited improved toughness over neat ADC resin.     

Synthesis and characterization of positively charged,alumina‐coated silica/polystyrene hybrid nanoparticles via pickering miniemulsion polymerization

Positively charged, raspberry‐like hybrid nanoparticles, consisting of a polystyrene core and an alumina‐coated silica shell were successfully prepared in a surfactant free system via the radical copolymerization of styrene (St) and different comonomers (acrylic acid, methacrylic acid, and acrylamide) by using a cationic silica sol as the sole emulsifier in Pickering miniemulsion polymerization. The influence of different parameters like pH of the dispersion, comonomer content, and the amount and size of silica nanoparticles on the colloidal stability of the systems, prepared with different comonomers, was examined. The particles' morphology was observed via high‐resolution scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The removal of free silica particles via centrifugation was proved by TEM and SEM, and the content of free and adsorbed silica was quantified via thermogravimetric analysis (TGA). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Study on mechanical properties and phase morphology of polypropylene/polyolefin elastomer/magnesium hydroxide ternary composites

In this work, elastomer‐toughened polypropylene (PP)/magnesium hydroxide (MH) composites with ethylene–octene copolymer (POE) were prepared in a twin‐screw extruder and then injection‐molded. The structure, mechanical properties, phase morphology, and rheological behaviors of PP/POE/MH ternary composites were studied. The mechanical properties and fracture behaviors of PP/POE/MH ternary composites are strongly influenced by the incorporation of POE copolymer. The addition of POE causes a significant improvement in the impact strength of the composites, from 3.6 kJ/m² in untoughened composites to 47.4 kJ/m² in PP composites containing 30 phr POE. This indicates that POE is very effective in converting brittle PP composites into tough composites. Conversely, the tensile strength and the Young's modulus of the composites decrease with respect to the PP composites, as the weight fraction of POE is increased to 40 phr. Scanning electron microscopy (SEM) study shows a two‐phase morphology where POE, as droplets, is dispersed finely and uniformly in the PP matrix. The rheological behaviors show that the interfacial interaction in the composites is enhanced with increase in POE content. Interparticle interactions give rise to the formation of interparticle network. Copyright © 2009 John Wiley & Sons, Ltd.     

Effects of thermal annealing on the viscoelastic properties and morphology of bimodal hard/soft latex blends

The effects of thermal annealing on the viscoelastic properties and morphology of films prepared from bimodal latex blends containing equal weight fractions of soft and hard latex particles with controlled sizes were investigated. The thermal and viscoelastic properties of as‐dried and annealed samples were investigated with differential scanning calorimetry and dynamic mechanical analysis (DMA). Throughout the thermal annealing, the latex blend morphologies were also followed with atomic force microscopy and transmission electron microscopy (TEM). A particulate morphology, consisting of hard particles evenly dispersed in a continuous soft phase, was observed in the TEM micrographs of the as‐dried latex blends and resulted in an enhancement of the mechanical film properties at temperatures between the α relaxations of the soft and hard phases in the DMA thermograms. As soon as the thermal annealing involved temperatures higher than the glass‐transition temperature of the hard phase, the hard particles progressively lost their initial spherical shape and formed a more or less continuous phase in the latex blends. This induced coalescence of the hard particles was confirmed by the association of the experimental viscoelastic data with theoretical predictions, based on self‐consistent mechanical models, which were performed by the consideration of either a particulate or cocontinuous morphology for the bimodal latex blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2289–2306, 2005     

Imidazolium‐modified clay‐based ABS nanocomposites: a comparison between melt‐blending and solution‐sonication processes

Acrylonitrile–butadiene–styrene (ABS) nanocomposites containing imidazolium‐modified montmorillonite have been prepared by melt‐blending (MB) and solution‐sonication in order to study the effects of processing on the morphology and properties of the polymer/clay composites. The structure‐property relationships of the prepared composites have been studied by means of X‐ray diffraction (XRD), transmission electron microscopy (TEM), mechanical testing, dynamic‐mechanical analyses (DMA), thermal gravimetrical analyses (TGA), fluorescence probe confocal microscopy, and fluorescence spectroscopy (FS). X‐Ray and TEM show that both nanocomposites have a mixed intercalated/exfoliated structure. Fluorescence probe confocal microscopy reveals that the sonicated sample has a more homogeneous dispersion: this result is confirmed by the values of elongation at break and flexural elastic modulus measured for the composites. Fluorescence spectroscopy has also been used to investigate the distribution of clay in the composites and results indicate that clay layers in ABS are preferentially located in the styrene‐acrylonitrile (SAN) phase, independent of the dispersion process used. Published in 2008 by John Wiley & Sons, Ltd.     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

EFFECT OF PROCESSING METHOD ON THE IMPACT STRENGTH OF POM/TPU/CaCO3 TERNARY COMPOSITES

Polyoxymethylene （POM）/elastomer/filler ternary composites were prepared, in which thermoplastic polyurethane （TPU） and inorganic filler, namely, CaCO3, were used to achieve balanced mechanical properties of POM. The dispersion and phase morphology of POM/elastomer/filler composites were found to depend largely on processing method, CaCO3 content in masterbatch and the filler size. Two processing methods were employed to prepare POM/elastomer/filler ternary composites. One is called the one-step method, in which elastomer and the filler directly melt blended with POM matrix. The other is called the two-step method, in which the elastomer and the filler were mixed to get masterbatch first, which was then melt blended with pure POM of different content. The effect of phase morphology and processing method on impact strength was investigated. It was found that the two-step method results in an increase in impact strength but not for the one-step method. Additionally, the impact strength of POM ternary composites decreases with the increase in the size of CaCO3 particles.     

Impact‐modified polypropylene/vermiculite nanocomposites

Impact‐modified polypropylene (PP)/vermiculite (VMT) nanocomposites toughened with maleated styrene–ethylene butylene–styrene (SEBS‐g‐MA) were compounded in a twin‐screw extruder and injection‐molded. VMT was treated with maleic anhydride, which acted both as a compatibilizer for the polymeric matrices and as a swelling agent for VMT in the nanocomposites. The effects of the impact modifier on the morphology and the impact, static, and dynamic mechanical properties of the PP/VMT nanocomposites were investigated. Transmission electron microscopy revealed that an exfoliated VMT silicate layer structure was formed in ternary (PP–SEBS‐g‐MA)/VMT nanocomposites. Tensile tests showed that the styrene–ethylene butylene–styrene additions improved the tensile ductility of the (PP–SEBS‐g‐MA)/VMT ternary nanocomposites at the expense of their tensile stiffness and strength. Moreover, Izod impact measurements indicated that the SEBS‐g‐MA addition led to a significant improvement in the impact strength of the nanocomposites. The SEBS‐g‐MA elastomer was found to be very effective at converting brittle PP/VMT organoclay composites into tough nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2332–2341, 2003     

Morphology and properties of ternary polyamide 6/polyamide 66/elastomer blends

The aim of the work presented is to evaluate the mechanisms and phase interactions in ternary blends based on different polyamides and functionalised elastomers, and to establish a correlation between the morphology controlled by the specific binary interactions, and physical and technological properties, respectively. The properties of the ternary system polyamide 6/polyamide 66/ elastomer depend on the specific blend morphology which is determined mainly by the differences of the surface tension of the components. A phase‐in‐phase structure was observed by microscopic study (AFM) in the ternary polyamide 6/polyamide 66/elastomer blends with maleic anhydride grafted ethene‐octene copolymer, and a “quasi” phase‐in‐phase structure in blends with maleic anhydride grafted ethene‐propene‐diene copolymer as the elastomer phase. An incorporation of polyamide inside of the elastomer particles was observed in the first case due to the difunctionality of polyamide 66. This type of morphology causes an increased elongation at break and toughness of these blends. In comparison to the binary polyamide based blends the ternary blends show an increased elastic modulus, elongation at break and yield stress as well as a high impact strength at low temperatures up to ?20 °C. Copyright © 2003 John Wiley & Sons, Ltd.     

Morphological and mechanical properties of carbon nanotube/polymer composites via melt compounding

The mechanical properties and morphology of multiwall carbon nanotube (MWNT)/polypropylene (PP) nanocomposites were studied as a function of nanotube orientation and concentration. Through melt mixing followed by melt drawing, using a twin screw mini‐extruder with a specially designed winding apparatus, the dispersion and orientation of MWNTs was optimized in PP. Tensile tests showed a 32% increase in toughness for a 0.25 wt % MWNT in PP (over pure PP). Moreover, modulus increased by 138% with 0.25 wt % MWNTs. Transmission electron microscopy and scanning electron microscopy demonstrated qualitative nanotube dispersion and orientation. Wide angle X‐ray diffraction was used to study crystal morphology and orientation by calculating the Herman's orientation factor for the composites as function of nanotube loading and orientation. The addition of nanotubes to oriented samples causes the crystalline morphology to shift from α and mesophase to only α phase. Furthermore, the addition of nanotubes (without orientation) was found to cause isotropization of the PP crystal, and drawing was shown to improve crystal orientation through the orientation factor. In addition, differential scanning caloriometry qualitatively revealed little change in overall crystallinity. In conclusion, this work has shown that melt mixing coupled with melt drawing has yielded MWNT/PP composites with a unique combination of strength and toughness suitable for advanced fiber applications, such as smart fibers and high‐performance fabrics. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 864–878, 2006     

超细全硫化粉末丁腈橡胶对聚氯乙烯性能的影响

制备了PVC/超细全硫化粉末丁腈橡胶(NBR-UFPR)二元、PVC/NBR-UFPR/纳米CaCO3三元复合材料,研究了3种NBR-UFPR(平均粒径分别为150nm、90nm和70nm)对硬质PVC性能的影响.测试结果表明,3种NBR-UFPR均可同时提高硬质PVC的热稳定性、耐热性和韧性.透射电镜(TEM)照片显示,3种NBR-UFPR均能以单个粒子均匀分散在PVC基体中,NBR-UFPR与PVC相间的界面积大于传统的PVC/弹性体共混物.PVC/NBR-UFPR/纳米CaCO3三元复合材料具有更高的热稳定性、耐热性和韧性,TEM照片显示,在三元复合材料中,分散相粒子间的平均距离进一步减小.     

New (PP/EPR)/nano‐CaCO3 based formulations in the perspective of polymer recycling. Effect of nanoparticles properties and compatibilizers

Phase structure of composite polypropylene (PP)/ethylene–propylene–rubber (EPR)/coated nano‐CaCO₃ composites, used in the manufacture of bumpers, with and without compatibilizers has been investigated using scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) mechanical tests, and differential scanning calorimetry (DSC). Blends of various compositions were prepared using a corotating twin‐screw extruder. The experimental results indicated that the dispersion of nanoparticles in (PP/EPR) depends on their surface (stearic acid and fatty acid coatings). In both cases, the final morphology is the core–shell structure in which EPR acts as the shell part encapsulating coated nano‐CaCO₃. In this case, EPR‐g‐MAH copolymer does not improve the interface between (PP/EPR) and nanoparticles but PEP propylene ethylene copolymer should be preferentially localized at the interface of PP and (EPR/nano‐CaCO₃) phases generating an improved adherence, which will ensure a better cohesion of the whole material. According to the nature of the compatibilizers and surface treatment, it is believed that the synergistic effect of both the EPR elastomer and CaCO₃ nanoparticles should account for the balanced performance of the ternary composites. Copyright © 2009 John Wiley & Sons, Ltd.     

PVC/ACR共混物微观结构与性能

本文研究了聚氯乙烯/丙烯酸酯类共聚物(PVC/ACR)共混物的应力-应变行为和冲击强度对ACR 用量的依赖关系。ACR对 PVC有良好的增韧作用,提高了PVC抗冲击性能。考察了三盐基性硫酸铅和硬脂酸钡-硬脂酸镉稳定剂对共混体系的影响,实验结果说明不同的热稳定体系对ACR改性PVC的效果有差别。动态力学性能测定结果表明PVC/ACR共混物存在两个玻璃化转变温度,证明PVC与ACR不相容性;而两个转变温度随共混物组成改变而变化,说明PVC与ACR之间存在着相互作用,PVC/ACR为部分相容体系。通过透射电子显微镜观察PVC/ACR共混物的微观结构形态表明:PVC与 ACR为两相体系,ACR呈粒状分布在PVC连续相中。但是,采用硬脂酸钡-硬脂酸镉稳定体系时,随着ACR用量增加,ACR的分散形态由粒状分散逐渐形成网络结构形态,与此相对应的共混物具有更好的抗冲击性能。     

界面作用对HDPE/POEg/CaCO_3三元复合材料韧性的影响

通过界面改性,制备了以CaCO3为核,马来酸酐接枝乙烯-辛烯共聚物弹性体(POEg)为壳的高密度聚乙烯(HDPEg)/弹性体(POE)/CaCO3的三元复合材料.由于“核-壳”结构的形成,弹性体和CaCO3表现出协同的增韧作用.同未经表面处理的CaCO3复合材料相比,在相同的CaCO3含量的情况下,表面处理的CaCO3由于与弹性体形成更强的界面粘结,使得三元复合材料的“脆-韧”转变发生在较低的弹性体含量.     

Divinylsiloxane‐bisbenzocyclobutene‐based polymer modified with polystyrene–polybutadiene–polystyrene triblock copolymers

Divinylsiloxane‐bisbenzocyclobutene (DVS‐bisBCB) polymer has very low dielectric constant and dissipation factor, good thermal stability, and high chemical resistance. The fracture toughness of the thermoset polymer is moderate due to its high crosslink density. A thermoplastic elastomer, polystyrene–polybutadiene–polystyrene triblock copolymer, was incorporated into the matrix to enhance its toughness. The cured thermoset matrix showed different morphology when the elastomer was added to the B‐staged prepolymer or when the elastomer was B‐staged with the DVS‐bisBCB monomer. Small and uniformly distributed elastomer domains were detected by transmission electron micrographs (TEM) in the former case, but TEM did not detect a separate domain in the latter case. A high percentage of the polystyrene–polybutadiene–polystyrene triblock copolymer could be incorporated into the DVS‐bisBCB thermoset matrix by B‐staging the triblock copolymer with the BCB monomer. The elastomer increased the fracture toughness of DVS‐bisBCB polymer as indicated by enhanced elongation at break and increased K1c values obtained by the modified edge‐lift‐off test. Elastomer modified DVS‐bisBCB maintained excellent electrical properties, high T_g and good thermal stability, but showed higher coefficient of linear thermal expansion values. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1591–1599, 2006     

The effect of silica morphology on properties of PVA/silica nano-composites

Two kinds of poly(vinyl alcohol)(PVA)-silica composites were prepared with different methods. One composite was prepared by directly mixing PVA with 80 nm silica nano-particles which were made from tetraethoxysilane(TEOS). The another was obtained by the mixing PVA and hydrolyzed TEOS in the presence of acid-catalyst. The properties of the two PVA/silica hybrids were characterized by means of scanning electron microscopy(SEM), UV-Visible spectroscopy,solubility tests, limiting oxygen index(LOI) test, tensile test and dynamical mechanical analysis(DMA), respectively. The results indicate that PVA-TEOS composites(PT for short) display more transparency than PVA-silica nano-particles hybrids(PS for short). At the same time, The PT composites presented more excellent performance than PS in water resistance, fire resistance and mechanical properties. Moreover, the Tg of PT increased with increasing TEOS content, while that of PS decreased.