Synthesis,characterization, and polymerization of brominated benzoxazine monomers and thermal stability/flame retardance of the polymers generated

Novel monofunctional brominated benzoxazine 3‐(2,4,6‐tribromophenyl)‐3,4‐dihydro‐2H‐1,3‐benzoxazine (P‐bra) and bifunctional brominated benzoxazine 6,6′‐bis(3‐(2,4,6‐tribromophenyl)‐3,4‐dihydro‐2H‐1,3‐benzoxazinyl) isopropane (B‐bra) were prepared and highly thermally stable polybenzoxazines were obtained by the thermal cure of the corresponding benzoxazines monomers. The chemical structures of these novel monomers were confirmed by FITR, ¹H‐NMR and elemental analysis. FTIR spectra and differential scanning calorimetry (DSC) suggested that the polymerization was thermally initiated and occurred via ring‐opening of the monomer in each case. Thermogravimetric analysis (TGA) indicated that brominatation could have a profound effect on increasing char yield and on thermal degradation temperatures. The results of UL‐94 burn test showed that the polybenzoxazines prepared from P‐bra and B‐bra had good flame retardance. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis and properties of flame‐retardant benzoxazines by three approaches

We propose three approaches to obtain flame‐retardant benzoxazines. In the first approach, we synthesize a novel benzoxazine (dopot‐m) from a phosphorus‐containing triphenol (dopotriol), formaldehyde, and methyl amine. Dopot‐m is copolymerized with a commercial benzoxazine [6′,6‐bis(3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazineyl)methane (F‐a)] or diglycidyl ether of bisphenol A (DGEBA). The thermal properties and flame retardancy of the F‐a/dopot‐m copolymers increase with the content of dopot‐m. As for the dopot‐m/DGEBA curing system, the glass‐transition temperature of the dopot‐m/DGEBA copolymer is 252 °C, which is higher than that of poly(dopot‐m). The 5% decomposition temperature of the dopot‐m/DGEBA copolymer increases from 323 to 351 °C because of the higher crosslinking density caused by the reaction of phenolic OH and epoxy. In the second approach, we incorporate the element phosphorus into benzoxazine via the curing reaction of dopotriol and F‐a. After the curing, the thermal properties of the F‐a/dopotriol copolymers are almost the same as those of neat poly(F‐a), and this implies that we can incorporate the flame‐retardant element phosphorus into the polybenzoxazine without sacrificing any thermal properties. In the third approach, we react dopo with electron‐deficient benzoxazine to incorporate the element phosphorus. After the curing, the glass‐transition temperatures of polybenzoxazines decrease slightly with the content of dopo, mainly because of the smaller crosslinking density of the resultant polybenzoxazines. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3454–3468, 2006     

Synthesis of polymers bearing 1,3‐benzoxazine moiety in the side chains from poly(allylamine) and their crosslinking behaviors

A polymer bearing 1,3‐benzoxazine moiety in the side chain was synthesized successfully from poly(allylamine) based on a stepwise strategy consisted of three steps: (1) treatment of poly(allylamine) with salicylaldehyde to convert the amino group in the side chain into the corresponding o‐(iminomethyl)phenol moiety, (2) reduction of the o‐(iminomethyl)phenol to obtain the corresponding o‐(aminomethyl)phenol moiety, and (3) formation of 1,3‐benzoxazine moiety by the reaction of the o‐(aminomethyl)phenol with formaldehyde. The content ratio of benzoxazine moieties and o‐(aminomethyl)phenol moieties in the polymer were tunable by varying amount of formaldehyde. The presence of o‐(aminomethyl)phenol moieties exhibited a significant promoting effect on the crosslinking reaction. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and crosslinking behavior of a novel linear polymer bearing 1,2,3‐triazol and benzoxazine groups in the main chain by a step‐growth click‐coupling reaction

The click‐coupling reaction was applied to polycondensation, to synthesize a high‐molecular weight prepolymer having benzoxazine moieties in the main chain. For the polycondensation, a bifunctional N‐propargyl benzoxazine was synthesized from bisphenol A, propargylamine, and formaldehyde. The propargyl group was efficiently used for the copper(I)‐catalyzed alkyne‐azide “click” reaction with p‐xylene‐α,α′‐diazide, to give the corresponding linear polycondensate having 1,2,3‐triazole junctions. The polycondensation proceeded in N,N‐dimethylformamide (DMF) at room temperature. By this highly efficient “click‐” polycondensation reaction, the benzoxazine ring in the monomer was successfully introduced into the polymer main chain without any side reaction. The obtained polymer (=prepolymer) underwent thermal crosslinking to afford the corresponding product, which was insoluble in a wide range of organic solvents and exhibited higher thermal stability than the polymer before crosslinking. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2316–2325, 2008     

Deprotection‐free preparation of propargyl ether‐containing phosphinated benzoxazine and the structure–property relationship of the resulting thermosets

Generally, protection and deprotection procedures of amino groups are required in preparing propargyl ether‐containing benzoxazines. In this study, we report a facile, deprotection‐free preparation of a propargyl ether‐containing phosphinated benzoxazine (2) from the nucleophilic substitution of a phenolic OH‐containing phosphinated benzoxazine (1) and propargyl bromide in the catalysis of potassium carbonate. The structure of (2) was characterized and confirmed by a high‐resolution mass spectrum, ¹H, ¹³C, ¹H‐¹H, ¹H‐¹³C nuclear magnetic resonance (NMR) spectra, and X‐ray single crystal diffractogram. infrared (IR) and differential scanning calorimetry were used to monitor the ring‐opening of benzoxazine and crosslinking of propargyl ether. The microstructure and the structure–property relationship of the resulting homopolymers and copolymers are discussed. The T_g of homopolymer of (2) is 208 °C by dynamic mechanical analysis, the coefficient of thermal expansion is 43 ppm/°C, and T_d 5% (N₂) is 393 °C, respectively, which are higher than those of the homopolymer of (1) . Similar trends were observed in the copolymerization system. The results demonstrate the beneficial effect of crosslinking afforded by the propargyl ether group is higher than that by the phenolic OH group. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis and thermal crosslinking of benzophenone‐modified poly(dimethylsiloxane)s

Dihydridocarbonyltris(triphenylphosphine)ruthenium catalyzes the regiospecific anti‐Markovnikov addition of an ortho C? H bond of benzophenone across the C? C double bonds of α,ω‐bis(trimethylsilyloxy)copoly(dimethylsiloxane/vinylmethylsiloxane) (99:1), α,ω‐bis(vinyldimethylsilyloxy)poly(dimethylsiloxane), and 1,3‐divinyltetramethyldisiloxane to yield α,ω‐bis(trimethylsilyloxy)copoly[dimethylsiloxane/2‐(2′‐benzophenonyl)ethylmethylsiloxane]), α,ω‐bis[2‐(2′‐benzophenonyl)ethyldimethylsilyloxy]poly(dimethylsiloxane), and 1,3‐bis[2‐(2′‐benzophenonyl)ethyl]tetramethyldisiloxane, respectively. These materials have been characterized with ¹H, ¹³C, and ²⁹Si NMR and IR spectroscopy. Their molecular weight distributions have been determined by gel permeation chromatography. The thermal stability of the polymers has been measured by thermogravimetric analysis, and their glass‐transition temperatures (T_g's) have been determined by differential scanning calorimetry. The molecular weight distribution, thermal stability, and T_g's of the modified polysiloxanes are similar to those of the precursor polymers. The molecular weights of these materials can be significantly increased via heating to 300 °C for 1 h. This may be due to crosslinking, by pyrocondensation, of pendant anthracene groups, which are produced by the pyrolysis of the attached ortho‐alkyl benzophenones. UV spectroscopy of the pyrolysate of 1,3‐bis[2‐(2′‐benzophenonyl)ethyl]tetramethyldisiloxane has confirmed the presence of pendant anthracene groups. Thermal crosslinking by the pyrocondensation of pendant anthracene groups has been verified by the pyrolysis of α,ω‐bis(trimethylsilyloxy)copoly[dimethylsiloxane/2‐(9′‐anthracenyl)ethylmethylsiloxane] (97:3). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5514–5522, 2004     

Phosphorus‐containing renewable polyester‐polyols via ADMET polymerization: Synthesis,functionalization, and radical crosslinking

An α,ω‐diene containing hydroxyl groups was prepared from plant oil‐derived platform chemicals. The acyclic diene metathesis copolymerization (ADMET) of this monomer with a phosphorus‐containing α,ω‐diene (DOPO II), also plant oil derived, afforded a series of phosphorus containing linear polyesters, which have been fully characterized. The backbone hydroxyls of these polyesters have been acrylated and radically polymerized to produce crosslinked polymers. The thermomechanical and mechanical properties, the thermal stability, and the flame retardancy of these phosphorus‐based thermosets have been studied. Moreover, methyl 10‐undecenoate has been used as chain stopper in selected ADMET polymerizations to study the effect of the prepolymers' molecular weights on the different properties of the final materials. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1649–1660, 2010     

Studies on thermal and flame retardant behaviour of mixtures of bis(m-aminophenyl)methylphosphine oxide based benzoxazine and glycidylether or benzoxazine of Bisphenol A

The curing of mixtures of bis(m-aminophenyl)methylphosphine oxide based benzoxazine and glycidylether or benzoxazine of Bisphenol A has been studied. In all samples the molar ratio of benzoxazine monomers or the benzoxazine-epoxy system was varied to achieve different phosphorus content. The phosphorus-containing polybenzoxazines have been characterized by dynamic mechanical and thermogravimetric analysis. Limiting oxygen index values indicate good flame retardant properties.     

Development of novel flame‐retardant thermosets based on benzoxazine–phenolic resins and a glycidyl phosphinate

Modified novolac resins with benzoxazine rings were prepared and copolymerized with a glycidyl phosphinate. Their curing behavior and the thermal properties of the curing resins were studied. Copolymerization was studied with model compounds considering the functionality of the benzoxazine‐based phenolic resins and the easy isomerization of the glycidyl phosphinate. Phenolic novolac resin acts as an initiator but p‐toluensulfonic acid had to be used to decrease the curing temperature and to prevent glycidyl phosphinate from isomerizing. The materials obtained exhibited high glass‐transition temperatures and retardation on thermal degradation rates. V‐0 materials were obtained when the materials were tested for ignition resistance with the UL‐94 test. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 279–289, 2004     

Synthesis of 9,9‐bis(4‐aminophenyl)fluorene‐based benzoxazine and properties of its high‐performance thermoset

A benzoxazine ( P‐bapf ) based on 9,9‐bis(4‐aminophenyl)fluorene (BAPF), phenol, and formaldehyde was successfully prepared using two‐pot and one‐pot procedures. In the two‐pot approach, BAPF initially reacted with 2‐hydroxybenzaldehyde, leading to 9,9‐bis(4‐(2‐hydroxybenzylideneimino)phenyl)fluorene. The imine linkages of 9,9‐bis(4‐(2‐hydroxybenzylideneimino)phenyl)fluorene were then reduced by sodium borohydride, forming 9,9‐bis(4‐(2‐hydroxybenzylamino)phenyl)fluorene. Finally, paraformaldehyde was added to induce ring closure condensation, forming benzoxazine ( P‐bapf ). In the one‐pot approach, P‐bapf was obtained directly by reacting BAPF, phenol, and paraformaldehyde in various solvents. Among the solvents, we found that using toluene/ethanol (2/1, v/v) as a solvent leads to the best purity and yield. No gelation was observed in the preparation. The structure of the resulting benzoxazine was confirmed by ¹H, ¹³C, ¹H? ¹H and ¹H? ¹³C NMR spectra. P‐bapf exhibits a photoluminescent emission at 395 nm under an excitation of 275 nm. After curing, the resulting P‐bapf thermoset exhibits T_g as high as 236 °C, and the T_g can be further increased to 260 °C by copolymerization with an equal equivalent of cresol novolac epoxy. The 5% degradation temperature of the P‐bapf thermoset reaches as high as 413 °C (N₂) and 431 °C (air). The refractive index at 589 nm is as high as 1.70, demonstrating a high refractive index characteristic of fluorene linkage. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of siloxane‐containing benzoxazine and its synergistic effect on flame retardancy of polyoxymethylene

A type of trialkoxysilane‐containing naphtholoxazine compound (Naph‐boz) was successfully synthesized and combined with ammonium polyphosphate/melamine (APP/ME) as an intumescent flame retardant (IFR) to improve the flame‐retardant efficiency of polyoxymethylene (POM). The Underwriters Laboratories 94 (UL94) vertical burning test, limiting oxygen index (LOI), cone calorimeter, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and Raman spectral analysis were used to study the flame‐retardant properties and related mechanism. The results showed that the formulation with 20 wt.% of APP, 6 wt.% of ME, and 4 wt.% of Naph‐boz passed UL94 V‐1 rating, and the LOI value was improved to 40.3%. Compared with pure POM, the IFR with Naph‐boz had greater reduction in peak heat release rate (lower 74.9%) and total heat release (lower 40.2%). SEM images showed that compact and reinforcing charred layer was formed during the POM/IFR/4Naph‐boz samples combustion, which was beneficial at reducing and maintaining low combustion parameters throughout the cone calorimeter test. The synergistic flame‐retardant effect between Naph‐boz and APP/ME was considered as the reason for the improvement in flame retardancy POM. Furthermore, because of the Naph‐boz was conducive to the compatibility between the flame retardants and matrix, the notched Izod impact strength of POM/IFR/4Naph‐boz composite was higher than that of POM/IFR system.     

Synthesis,polymerization, and thermal properties of benzoxazine based on bisphenol‐S and allylamine

A bifunctional benzoxazine monomer, 6,6′‐bis(3‐allyl‐3,4‐dihydro‐2H‐benzo[e][1,3]oxazinyl) sulfone (BS‐ala), was synthesized from bisphenol‐S, allylamine and formaldehyde via a solution method. The chemical structure of BS‐ala was confirmed by ¹H and ¹³C nuclear magnetic resonance (NMR) spectroscopy, Fourier transform infrared (FTIR) spectroscopy, and elemental analysis. The polymerization behavior of BS‐ala was investigated by FTIR, solid‐state ¹³C NMR, and differential scanning calorimetry (DSC). The oxazine ring opening polymerization is prior to the addition polymerization of allyl group, and the exothermic peaks corresponding to the two reactions appear partially overlapped in the DSC curve. The storage modulus of the resultant polybenzoxazine at 25°C is about 3.9 GPa, and the glass transition temperature is 254°C. The 5% and 10% weight loss temperatures of the polybenzoxazine are about 335°C and 361°C in both air and nitrogen, respectively. The char yield is about 58% at 800°C in nitrogen, whereas almost no residue is remained at 700°C in air. Copyright © 2012 John Wiley & Sons, Ltd.     

Single‐chain nanoparticles with well‐defined structure via intramolecular crosslinking of linear polymers with pendant benzoxazine groups

Controlled intramolecular collapse of linear polymer chains with crosslinkable groups is an efficient way to prepare single‐chain nanoparticles in the size range of 5–20 nm. However, the nature of the crosslinking group is critical. In present study, poly(styrene‐co‐chloromethyl styrene) [P(St‐co‐CMS)] was synthesized via reversible addition‐fragmentation chain transfer (RAFT) polymerization and then was converted into polystyrene azide (PS? N₃). Polystyrene containing benzoxazine side groups [P(St‐co‐BS)], which can be used as the precusor for the later intramolecular collapse, was obtained from PS? N₃ and 3‐(4‐(prop‐2‐ynyloxy)phenyl)‐3,4‐dihydro‐2H‐benzo[e][1,3]oxazine (P‐APPE) via the method of click chemistry. The sub‐20 nm polymeric nanoparticles with well‐defined structure via thermally intramolecular crosslinking of P(St‐co‐BS) were prepared. The structure change from the linear polymers to the single‐chain nanoparticles was confirmed by nuclear magnetic resonance (NMR), Fourier transform infrared (FTIR), and gel permeation chromatography (GPC). The morphology and the dimension of the nanoparticles were characterized by using transmission electron microscope (TEM), atomic force microscopy (AFM), as well as dynamic light scattering (DLS). The results reveal that the size of the nanoparticles can be regulated by changing the molecular weight of the precursors and the amount of pendant benzoxazine groups by the use of controlled polymerization techniques. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and characterization of fluid 1,3‐benzoxazine monomers and their thermally activated curing

Novel mono‐ and difunctional aliphatic oxyalcohol‐based benzoxazines have been synthesized and characterized in detail. Molecular structures of the monomers were investigated by spectral analysis. The obtained benzoxazine monomers exhibit fluidic behavior, which makes them particularly useful for many applications compared to other traditional benzoxazines. Differential scanning calorimetry was used to monitor the thermal crosslinking behavior of synthesized monomers. Mono‐ and bifunctional benzoxazine monomers exhibited low curing exhothermic peak with the onset around 173 and 180 °C, respectively. Relatively, low ring‐opening polymerization temperature was due to the hydroxyl groups present in the structure of the monomers. The hydrogen bonding of hydroxyl groups may cause alignment of the monomers in the liquid state. Thermal stabilty of the polybenzoxazines was studied by thermogravimetric analysis. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Synthesis and thermal crosslinking of oxazolidine‐functionalized polyurethanes

A new oxazolidine derivative was obtained from phenol, 2‐amino‐2‐methylpropane‐1,3‐diol and paraformaldehyde. The reaction of this novel oxazolidine diol with phenylisocyanate lead to a urethane model compound which can be polymerized thermally by oxazolidine ring opening to give a Mannich bridge structure. Linear segmented polyurethanes were prepared by reaction of different ratios of oxazolidine diol and commercial polyethylenglycol (M_w ～ 400) with 4,4′‐methylenbis (cyclohexylisocyanate) (HMDI, 90% isomers mixture). The polyurethanes were thermally characterized and crosslinked by oxazolidine ring opening to obtain materials which showed improved thermal stability. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4965–4973, 2007     

Synthesis of networked polymer based on ring‐opening addition reaction of 1,3‐benzoxazine with resorcinol

A highly efficient ring‐opening addition reaction of benzoxazine at ambient temperature has been developed with 2‐methylresorcinol as a nucleophilic reagent. In this reaction, 2‐methylresorcinol reacted with two equivalent amount of benzoxazine to give the corresponding 1:2 adduct, demonstrating its potential as a bifunctional nucleophile. Based on this reaction, a new crosslinking system consisting of a polymer bearing benzoxazine moieties in the side chains and 2‐methylresorcinol as a crosslinker has been performed to obtain the corresponding networked polymer. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of high thermal stability polybenzoxazoles via ortho‐imide‐functional benzoxazine monomers

We report our work for preparing cross‐linked polyimide via a series of imide functional benzoxazine resins as precursors. The structures of synthesized monomers have been confirmed by ¹H NMR and FT‐IR. Among this class of benzoxazine monomers, the ortho‐imide functional benzoxazine resins show useful features both in the synthesis of benzoxazine monomers and the properties of the corresponding thermosets. For the cross‐linked polyimides based on ortho‐imide functional benzoxazine, an additional route is adopted to form a more thermally stable cross‐linked polybenzoxazole with the release of carbon dioxide. The ortho‐imide functional benzoxazine resins show the possibility to form high performance and even super high performance thermosets with low cost and easy processability. The thermal properties are evaluated by DSC and TGA. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1330–1338     

Flame retardant high oleic sunflower oil‐based thermosetting resins through aza‐ and phospha‐michael additions

Phosphorus‐containing thermosetting resins derived from high oleic sunflower oil were prepared through phospha‐Michael addition of a difunctional secondary phosphine oxide, the 1,3‐bis(phenylphosphino)propane dioxide on the α,β‐unsaturated ketone derived from high oleic acid (ETR). The aim of this approach was to introduce phosphorus and to crosslink the material in one single step. Materials with increasing aromatic content were also prepared by addition 4,4′‐diaminodiphenylmethane and co‐crosslinking through aza‐Michael addition. The kinetics of the phospha and aza‐Michael additions was investigated using the enone derivative of methyl oleate (EO) in presence of BF₃·Et₂O as catalyst and in absence of catalyst at different temperatures. Competitive experiments showed that phospha‐Michael addition proceeds faster than the aza‐Michael addition. The new triglyceride‐based thermosets containing up to 4.2% of P, were characterized and their thermal and flame retardant properties evaluated. Limiting oxygen index values increase from 21.5 for the phosphorus free material up to 38.0 for the final material with 4.2% P content. These results demonstrate that the flame retardant properties of vegetable oil‐based thermosets can be significantly improved by adding covalently bonded phosphorus to the polymer. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Synthesis and thermal properties of the thermosetting resin based on cyano functionalized benzoxazine

A novel thermosetting resin based on cyano functionalized benzoxazine (BZCN) has been synthesized from 2,6-bis(4-diaminobenzoxy)benzonitrile phenol and formaldehyde by solution reaction. The structure of the monomer is supported by FTIR, ¹H NMR and ¹³C NMR spectra, which have exhibited that the reactive benzoxazine rings and cyano group exist in the molecular structure of BZCN. The curing reactions of BZCN are monitored by the disappearance of the nitrile peak and the tri-substituted benzene ring that is attached with oxazine ring peak at 2231 and 930 cm⁻¹, respectively. The complete cured materials could achieve char yields up to 70% at 800 °C in nitrogen atmosphere, above 64% at 600 °C in air (20% oxygen) environments and the glass transition temperature up to 250 °C. The thermally activated curing polymerization reaction of BZCN follows multiple polymerization mechanisms via the ring-opening polymerization of oxazine rings and the triazine ring-formation of cyano groups, which contribute to the stability of the polymer.