The outstanding ability of nanosilica to stabilize dispersions of Nylon 6 droplets in a polypropylene matrix

The effectiveness of hydrophobically modified nanosilica (NS) as interfacial modifying agent for immiscible polymer blends is evaluated. Blends of polypropylene (PP) with 20% of polyamide 6 (PA) and 5% hydrophobic NS were prepared by melt mixing. Compression molded sheets and extruded films were evaluated by scanning electron microscopy, transmission electron microscopy, tensile testing, and rheological measurements. Hydrophobic NS particles strongly reduce the polydispersity and droplet size of the dispersed phase, as a result of their preferential location at the interface. NS promotes outstanding stability of blend dispersion regardless of the processing or post‐processing technique employed. The viscoelastic terminal zone shows a plateau for PP/PA/NS, which corresponds to a suspension‐like behavior. Under large amplitude oscillatory shear, the increment in the non‐linearity parameter Q evidences the interactions between NS and blend components. Therefore, NS is an excellent morphological stabilizer that prevents coalescence, but cannot promote interfacial adhesion between immiscible PP and PA phases. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1567–1579     

Mechanical properties of emulsion polymer blends

Polymer blend technology has been one of the most investigated areas in polymer science in the past 3 decades. The one area of polymer blends that has been virtually ignored involves simple emulsion blends, although several articles have recently appeared that address film formation and mechanical characteristics. In this study, we investigated the mechanical property behavior of emulsion blends composed of low/high‐glass‐transition‐temperature polymers (where low and high mean below and above the test temperature, respectively). The emulsions chosen for this study had similar particle sizes, and the mixtures were rheologically stable. Two conditions were chosen, a binary combination of polymers that were thermodynamically immiscible and another system that was thermodynamically miscible. The mechanical property results over the entire composition range were compared with the predictions of the equivalent box model (EBM) with the universal parameters predicted by percolation theory. An array of randomly mixed and equal‐size particles of differing moduli was expected to show excellent agreement with theory, and the emulsion blends provided an excellent experimental basis for testing the theory. For the immiscible blend, the EBM prediction for the modulus showed excellent agreement with experimental results. With tensile strength, the agreement between the modulus and theory was good if the yield strength for the higher glass‐transition‐temperature polymer was employed in comparison with the actual tensile strength. The phase inversion point (where both phases were equally continuous) was at a 0.50 volume fraction of each component (based on an analysis employing Kerner's equation), just as expected for a random mixture of equal‐size particles. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1093–1106, 2001     

Studies on droplet size distributions during coalescence in immiscible polymer blends filled with silica nanoparticles

The effect of silica nanoparticles on the morphology of （10/90 wt%） PDMS/PBD blends during the shear induced coalescence of droplets of the minor phase at low shear rate was investigated systematically in situ by using an optical shear technique. Two blending procedures were used： silica nanoparticles were introduced to the blends by pre-blending silica particles first in PDMS dispersed phase （procedure 1） or in PBD matrix phase （procedure 2）. Bimodal or unimodal droplet size distributions were observed for the filled blends during coalescence, which depend not so much on the surface characteristics of silica but mainly on blending procedure. For pure （10/90 wt%） PDMS/PBD blend, the droplet size distribution exhibits bimodality during the early coalescence. When silica nanoparticles （hydrophobic and hydrophilic） were added to the blends with procedure l, bimodal droplet size distributions disappear and unimodal droplet size distributions can be maintained during coalescence; the shape of the different peaks is invariably Gaussian. Simultaneously, coalescence of the PDMS droplets was suppressed efficiently by the silica nanoparticles. It was proposed that with this blending procedure the nanoparticles should be mainly kinetically trapped at the interface or in the PDMS dispersed phase, which provides an efficient steric barrier against coalescence of the PDMS dispersed phase. However, bimodal droplet size distributions in the early stage of coalescence still occur when incorporating silica nanoparticles into the blends with procedure 2, and then coalescence of the PDMS droplets cannot be suppressed efficiently by the silica nanoparticles. It was proposed that with this blending protocol the nanoparticles should be mainly located in the PBD matrix phase, which leads to an inefficient steric barrier against coalescence of the PDMS dispersed phase; thus the morphology evolution in these filled blends is similar to that in pure blend and bimodal droplet size distributions can be observed during the early coalescence. These results imply that exploiting non-equilibrium processes by varying preparation protocol may provide an elegant route to regulate the temporal morphology of the filled blends during coalescence.     

Creation of crosslinkable interphases in polymer blends

A new type of bi- and trifunctional coupling agents containing 2-oxazoline and/or 2-oxazinone as well as hydrosilane moieties has been prepared by hydrosilylation of the corresponding allyl ether containing precursors with poly(methylhydro)siloxanes. In heterogeneous model blends based on mono-carboxylic acid terminated polystyrene (PS) and mono-amine terminated polyamide 12 (PA), the oxazoline and oxazinone units can selectively react with the carboxylic groups or amino groups, respectively. Under this mixing conditions the hydrosilane partially crosslinks. The morphology development of the three-component blends under melt mixing conditions is a rather complex process. We have shown that the coupling agents are immiscible with the polymers and form their own phase. Under proper processing conditions they locate at least partially at the PS/PA interface and can be used for further modification of the blend interphase, e.g. for crosslinking by hydrolysis. This crosslinking can be accelerated by the addition of a Pt-catalyst during the melt mixing.     

Particulate growth in phase-separated polymer blends

Particle coarsening was investigated in polymer blends containing a minor phase volume of 23% produced by compositional quenching. The scaling exponents for three binary blends (polystyrene/polybutadiene, polystyrene/polyisoprene, and polystyrene/S-B random copolymer) were in reasonable agreement with the expected value of 0.33. The scaling exponent for a ternary blend containing an amphiphile (polystyrene/polybutadiene/S-B block copolymer) was substantially lower at 0.14. The particle size distributions for all the blends were broader than the self-similar distribution expected for Ostwald ripening and became increasingly broad with time. These distributions fit a two parameter coalescence model in which the probability of coalescence is proportional to the particle diameter. However, Ostwald ripening appears to make some contribution, particularly at early times. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2191–2196, 1998     

Equilibrium structure of hydrogen-bonded polymer blends

Deuterium-labeled polystyrene modified by random distributions of the comonomer p-(1,1,1,3,3,3-hexaflouro-2-hydroxyisopropyl)-α-methyl-styrene [DPS(OH)] has been blended with poly(butyl methacrylate) (PBMA) and studied with small-angle neutron scattering (SANS). Miscibility is induced via hydrogen bonding between the DPS(OH) hydroxyl group and PBMA carbonyl groups. The data suggest that the nature of the miscible-phase structure in these blends differs from that of the usual homopolymer blends at small scattering angles, which we attribute to the short-range site specific nature of the hydrogen bond interaction. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2745–2750, 1998     

Glass transition temperatures in binary polymer blends

Knowledge of the glass transition temperatures (T_gs) as function of composition reflects miscibility (or lack of it) and is decisive for virtually all properties of polymer‐based materials. In this article, we analyze single blend‐average and effective T_gs of miscible polymer blends in full concentration ranges. Shortcomings of the extant equations are discussed to support the need for an alternative. Focusing on the deviation from a linear relationship, defined as ΔT_g = T_g ? φ₁T_g,1 ? φ₂T_g,2 (where φ_i and T_g,i are, respectively, the weight fraction and the T_g of the i‐th component), a recently proposed equation for the blend T_g as a function of composition is tested extensively. This equation is simple; a quadratic polynomial centered around 2φ₁ ? 1 = 0 is defined to represent deviations from linearity, and up to three parameters are used. The number of parameters needed to describe the experimental data, along with their magnitude and sign, provide a measure of the system complexity. For most binary polymer systems tested, the results obtained with the new equation are better than those attained from existing T_g equations. The key parameter of the equation a₀ is related to parameters commonly used to represent intersegmental interactions and miscibility in binary polymer blends. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 80–95, 2008     

环氧树脂在热塑性树脂改性中的应用

本文综述了国内外有关利用环氧树脂改性热塑性树脂共混体系研究的最新进展。着重阐述了环氧树脂在热塑性树脂之间的增容作用,如尼龙6(PA6)合金体系,改性聚苯乙烯塑料(ABS)合金体系,以及聚对苯二甲酸丙二醇酯(PTT)合金体系等。同时,介绍了利用环氧树脂的反应活性提高无机填料在聚合物中分散性研究的情况,如二氧化硅纳米粒子在聚醚砜(PES)中,以及滑石粉在聚丙烯(PP)中分散性的提高。最后,简介了环氧树脂改性热塑性树脂提高热塑性树脂物理机械性能方面的研究方向和成果并展望了环氧树脂在热塑性树脂改性研究中的前景。     

Modelling segmental dynamics in miscible polymer blends

The complex thermorheological behaviour observed in miscible polymer blends is modelled by combining two existing theoretical approaches: The Thermal Concentration Fluctuation model (A. Zetsche, E.W. Fischer, Acta Polymer. 1994 , 45, 168) and the Effective Concentration model (T.P. Lodge, T.C.B. McLeish, Macromolecules 2000 , 33, 5278), giving rise to a simple model with only one adjustable parameter. This model is then tested in the case of two model blends allowing to show its abilities and limitations to describe how the respective segmental dynamics of lowest or highest T_g component are affected by blending.     

Silicone-based polymer blends: Enhancing properties through compatibilization

Polymer blending is a cost-effective way to control the properties of soft materials, but the propensity for blends to macrophase separate motivates the development of efficient compatibilization strategies. Across this broad area, compatibilization is particularly important for polysiloxanes, which exhibit strong repulsive interactions with most organic polymers. This review analyzes state-of-the-art polysiloxane compatibilization strategies for silicone–organic polymer blends. Emphasis is placed on chemical innovation in the design of compatibilization agents that may expedite the commercialization of new silicone–organic materials. We anticipate that hybrid silicone blends will continue to play an important role in fundamental and applied materials science across industry and academia.     

Reactive processing with difunctional oligomers to compatibilize polymer blends

The addition of telechelic reactive oligomers to a polymer blend as a compatibilization process is investigated. The results presented in this paper suggest that this process provides a mechanism by which blocky copolymeric compatibilizers can be formed during processing, as demonstrated by the changes in the mechanical and optical properties of the phase separated polymer blends. The results also show, however, that the presence of unreacted smaller oligomers can act as a plasticizer in the blend and can thus detrimentally affect the mechanical properties of the blend if any remains after processing. Careful control of the mixing conditions or post processing thermal annealing may be required to minimize this potentially deleterious effect. However, the data suggest that this optimization is possible.     

Eutectic crystallization and hydrogen bonding interactions in polymer/surfactant blends

The unusual eutectic crystallization behavior in the poly(ε‐caprolactone) (PCL) and 3‐pentadecylphonel (PDP) binary blends was investigated by differential scanning calorimetry and Fourier transform infrared (FTIR) spectroscopy. A eutectic system was found with the eutectic composition at 60 wt % PDP and the eutectic melting temperature at 35 °C. The melting process of the blend at the eutectic composition was studied by in situ FTIR. The concurrence of the melting of PCL and PDP crystallites and the sequential formation of hydrogen bonding interaction between PDP molecules and PCL chains were traced. It was also found that a further increase in temperature above the eutectic melting temperature would impair the hydrogen bonding and increase the content of nonassociated phenol hydroxyl group. The semicrystalline morphology of blends affected by the composition was also investigated. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1015–1023, 2009     

具有特殊相互作用的聚合物共混物在选择性溶剂中的自组装行为

研究了磺化聚苯乙烯(SPS)/聚4-乙烯基吡啶(P4VP)在选择性溶剂甲醇中的自组装行为。用动态光散射的方法考察了P4VP/甲醇初始浓度以及Cu^2^+的加入对溶液中粒子尺寸的影响,并研究了Cu^2^+的加入对聚合物溶液粘度的影响。     

Plasma polymerization of acetylene onto silica: an approach to control the distribution of silica in single elastomers and immiscible blends

Surface modification of silica by acetylene plasma polymerization is applied in order to improve the dispersion in and compatibility with single rubbers and their blends. Silica, used as a reinforcing filler for elastomers, is coated with a polyacetylene (PA) film under vacuum conditions. Water penetration measurements show a change in surface energy due to the PA‐film deposition. The weight loss measured by thermo‐gravimetric analysis (TGA) is higher for the PA‐coated silica compared to the untreated filler, confirming the deposition of the PA film on the silica surface. Time of flight‐secondary ion mass spectrometry (ToF‐SIMS) shows the well‐defined PA cluster peaks in the high mass region. Scanning electron microscopy (SEM) measurements show silica aggregates, coalesced by the coating with smooth and uniform surfaces, but without significant change in specific surface area. Elemental analysis by energy dispersive X‐ray spectroscopy (EDX) measurements also confirms the deposition of the polymeric film on the silica surface, as the carbon content is increased. The performance of single polymers and their incompatible blends based on S‐SBR and EPDM, filled with untreated, PA‐ and silane‐treated silica, is investigated by measurements of the bound rubber content, weight loss related to bound rubber, cure kinetics, reinforcement parameter, Payne effect, and mechanical properties. The PA‐ and silane‐modified silica‐filled pure S‐SBR and EPDM samples show a lower filler–filler networking compared to the unmodified silica‐filled elastomers. Decrease in the reinforcement parameter (α_F) for the plasma‐polymerized silica‐filled samples also proves a better dispersion compared to silane‐modified and untreated silica‐filled samples. On the other hand, the PA‐silica‐filled samples show a higher bound rubber content due to stronger filler–polymer interactions. Finally, the PA‐silica‐filled pure EPDM and S‐SBR/EPDM blends show high tensile strength and elongation at break values, considered to be the result of best dispersion and compatibilization with EPDM. Copyright © 2008 John Wiley & Sons, Ltd.     

Fabrication of helical microfibers from melt blown polymer blends

Helical fibers in micro/nanoscale resembling plant tendrils have been of increasing interest due to their unique characteristics. Fabrication of helical microfibers from polymer blends using melt blowing technique is reported in this study. An elastomeric and a stiff polymer are chosen as the raw materials, and a designed swirl‐die melt‐blowing device is used to prepare the microfibrous nonwovens. Focusing on the interfacial interaction between the polymer components induced by the polymer structure and intrinsic properties, airflow field characteristics, and processing parameters, we explore the effects of various parameters on helical fiber formation. Differential scanning calorimeter is employed to examine the rigidity of polymer chains, and the three‐dimensional airflow field simulation is carried out to reveal the airflow field characteristics. This work can provide a promising technique for producing stretchable microfibrous materials which have potential applications in field such as filtration materials and oil sorbents. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 970–977     

An analysis of the origin of coalescence suppression in compatibilized polymer blends

The course of the flow-induced coalescence and the effects of the Marangoni force and steric repulsion on the coalescence suppression in polymer blends containing a compatibilizer were analysed. The expression for coalescence probability of deformable droplets, reliably describing its dependence on the droplet size, was proposed. It was shown that a strong negative correlation exists between the Marangoni force and steric repulsion contributions and the decisive mechanism of the coalescence suppression cannot be determined from the dependence of coalescence on the shear rate. For prediction of the magnitude of the Marangoni force, the knowledge of the rate of copolymer diffusion along the interface is necessary. The influence of simultaneous collisions of three and more droplets and of droplet deformation in flow, which are not included in available theories, is discussed.     

High temperature polymer blends: an overview of the literature

A review of work which has been performed on high temperature polymer blends is presented. The discussion is divided into miscible and immiscible blends. It is pointed out that one problem with miscible polymer blends is that of processing in the miscible state. In the case of immiscible blends, particularly ones containing liquid crystal polymers, the issue of adhesion of the two phases is discussed. Finally, the need for better theoretical models for predicting miscibility in polymer blends is highlighted.     

Rheological properties of immiscible polymer blends under parallel superposition shear flow

The small amplitude oscillations can be superimposed parallelly on steady shear flows. The resulting moduli provide information about time‐ and shear‐dependent microstructure. For this purpose, model blends composed of polydimethylsiloxane and polyisobutylene with the viscosity ratio of 7.9 and 0.25 are investigated. The resulting moduli are compared with the results derived from numerical calculation as well as analytical solutions, developed here by introducing the conditions under parallel superposition flow field into MM model. Good agreement is found in the interfacial contribution of the storage moduli for blend with low volume fraction. Moreover, detailed analysis on hydrodynamic interaction between droplets is given to explain the discrepancies. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 431–440, 2008     

The role of thiophosphoryl disulfide on the co‐cure of CR‐EPDM blends: effect of white fillers

Bis(diisopropyl) thiophosphoryl disulfide (DIPDIS) being a rubber accelerator has a definite role as a coupling agent in the silica filled polychloroprene rubber with ethylene propylene diene rubber (CR‐EPDM) blends. Diethylene glycol can further improve the beneficial effect of DIPDIS in silica filled CR‐EPDM blends. Two‐stage vulcanization technique further improves the physical properties of silica filled CR‐EPDM blends. The results have been compared with non‐reinforcing calcium carbonate filled systems. Scanning electron microscopy (SEM) studies further indicate the coherency and homogeneity in the silica filled CR‐EPDM blend vulcanizates obtained from this two‐stage process. Copyright © 2004 John Wiley & Sons, Ltd.