UV‐cured polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles

UV‐curing technique was employed in this study to prepare polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles. Methacryloxypropyl trimethoxysilane was grafted to the surfaces of silica nanoparticles to improve dispersion of silica nanoparticles as well as interfacial adhesion between the resin matrix and silica nanoparticles. The silane‐grafting was confirmed by nuclear magnetic resonance and infrared spectroscopy. The effects of the silane‐grafting on the mechanical and optical properties as well as UV‐curing behavior of the nanocomposite films were investigated. The tensile strength, transmittance, UV‐curing rate, and final chemical conversion of the nanocomposite films were increased by use of the grafted silica nanoparticles as compared to the use of neat silica nanoparticles. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of polymerically‐modified clay structure on the morphology and properties of UV‐cured polyurethane acrylate/clay nanocomposites

Polyurethane acrylate (PUA)/clay nanocomposites were prepared by UV‐curing from a series of styrene‐based polymerically‐modified clays and PUA resin. Effect of the chemical structure of the polymeric surfactants on the morphology and tensile properties of nanocomposites has been explored. X‐ray diffraction (XRD) and transmission electron microscopy (TEM) experimental results indicated that surfactants having hydroxyl or amino groups show better dispersion and some of the clay platelets were fully exfoliated. However, the composites formed from pristine clay and other polymerically‐modified clays without hydroxyl or amino groups typically contained both tactoids and intercalated structure. The mechanical properties of PUA composites were greatly improved where the organoclays dispersed well. Thermogravimetric analysis (TGA) and differential scanning calorimeter (DSC) were carried out to examine the thermal properties of the composites. The results showed that the loading of polymerically‐modified clays do not effect the thermal stability, but increased the Tgs of PUA/clay composites. Copyright © 2010 John Wiley & Sons, Ltd.     

UV‐curable acrylate‐based nanocomposites: effect of polyaniline additives on the curing performance

Composites of nanostructured polyaniline (PANI) conducting polymer in a polyester acrylate (PEA) formulation were made to provide conductive organic coatings. The effect of the presence and amount of PANI on the photocuring performance of the ultraviolet (UV)‐curable acrylate system has been investigated employing real‐time Fourier transform infrared spectroscopy as the main technique. Longer initial retardation of the radical polymerization and lower rates of cross‐linking reactions were observed for dispersions containing PANI of higher than 3wt.%. The PEA/PANI samples were more affected than the neat PEA resin by the changes in UV light intensity and oxygen accessibility during UV curing. Samples with higher PANI content, of up to 10wt.%, were tested and could be partially cured even at UV light intensities as low as 2 mW cm^?2 when the oxygen replenishment into the system was inhibited. Thermal analysis revealed that the presence of PANI did not induce any significant change in Tg of the cured system, meaning that early decrease in mobility and vitrification is not the reason for lower ultimate conversion of the dispersions with higher PANI content compared with the neat PEA resin. Curing under strong UV lamps, of 1.5 W cm^?2 intensity, made it possible to reach high degrees of conversion on films with similar mechanical properties independent of the PANI content. Copyright © 2013 John Wiley & Sons, Ltd.     

Barrier property of clay/Acrylonitrile‐butadiene copolymer nanocomposite

The resistance to air permeation was investigated for ­an intercalated clay/acrylonitrile‐butadiene copolymer ­nanocomposite. The nanocomposite is prepared by melt mixing the organo‐treated montmorillonite into a rubber matrix, together with peroxide curative, and crosslinked by conventional compression molding for typical rubbers. In the case of intercalated nanocomposite, the air permeability decreases considerably with increasing clay content, and the decreasing trend agrees reasonably with the Neilson's tortuous model. No considerable improvement is found when the pure montmorillonite is added. Copyright © 2002 John Wiley & Sons, Ltd.     

Photoinitiating behavior of benzophenone derivatives covalently bonded tertiary amine group for UV‐curing acrylate systems

A series of benzophenone derivatives (N‐BPs) containing tertiary amine group used as hydrogen abstraction‐type (type II) photoinitiators were synthesized through the addition reaction of secondary amines with 4‐(2,3‐epoxypropyloxy) benzophenone. The chemical structures were characterized with ¹H NMR, FTIR spectroscopy, and UV spectrum measurements. The N‐BPs showed the higher absorption in 300–400 nm than benzophenone (BP). The photoinitiating activity was examined based on the photopolymerization of 1,6‐hexanediol diacrylate using photo‐DSC method. The results showed that the photoinitiating efficiency was negatively affected by the molecular structure of alkyl group connected to the tertiary amine with the order of isopropyl (N‐BPI) < methyl (N‐BPM) < ethyl (N‐BPE) < propyl (N‐BPP). Moreover, the diethanolamine‐modified benzophenone derivative (N‐BPOH) had the highest‐photoinitiating efficiency for free radical polymerization systems among the N‐BPs. Copyright © 2011 John Wiley & Sons, Ltd.     

Efficacy of clay content and microstructure of curing agents on the structure–property relationship of new‐generation polyurethane nanocomposites

The physicomechanical properties of new polyurethanes (PUs) derived from toluene diisocyanate, poly(propylene glycol), and cured by third‐generation hyperbranched polyester polyol (HB3), trimethylolpropane (TMP), or glycerol and their nanocomposites have been investigated. An apparent microphase‐segregated morphology of PU nanocomposites cured by HB3 has been observed by transmission electron microscopy and atomic force microscopy. Morphological studies reveal regions of mostly exfoliated and some intercalated morphology in the case of the nanocomposites, which have been further ascertained by X‐ray diffraction analysis. The HB3‐cured PU nanocomposite containing 8 wt% of modified montmorillonite (Cloisite 30B) clay shows approximately 140% increase in tensile strength along with improvement in thermal and dynamic mechanical properties in comparison with the control hyperbranched PU. It has also been found from Fourier transform infrared spectroscopy analysis that the extent of tethering reactions between the polymer chains carrying residual –NCO groups and the reactive hydroxyl (?OH) groups of HB3 is significant, and the nanofiller has been found to preferentially react with the –NCO group of the prepolymer. Furthermore, the properties of HB3‐cured PU have been compared with the glycerol and TMP‐cured PUs and their nanocomposites. The physicomechanical and thermal properties for nanocomposites of HB3‐cured PUs are superior to those of the conventionally cured PUs. Copyright © 2011 John Wiley & Sons, Ltd.     

Differential scanning calorimetric study on the curing behavior of epoxy resin/diethylenetriamine/organic montmorillonite nanocomposite

The curing mechanisms and kinetics of diglycidyl ether of bisphenol A with diethylenetriamine as the curing agent and different amounts of organic montmorillonite were examined with isothermal and dynamic scanning calorimetry. The modified Avrami equation was used to calculate the activation energy and reaction orders in the isothermal experiment. A single peak was observed in each dynamic scan. The curing mechanism and kinetics of the curing reaction were also analyzed by two kinds of methods—Kissinger and Flynn–Wall–Ozawa. The results obtained from those methods under dynamic measurement agreed with those obtained from the modified Avrami equation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 378–386, 2003     

Thermal degradation and combustion behavior of the polyethylene/clay nanocomposite prepared by melt intercalation

Studies of thermal and fire-resistant properties of the polyethylene/organically modified montmorillonite (PE/MMT) nanocomposites prepared by means of melt intercalation are discussed. The sets of the data acquired with the aid of non-isothermal TG experiments have been treated by the model kinetic analysis. The extra acceleration of thermal-oxidative degradation of the nanocomposite which has been observed at the first stage of the overall process has been analyzed and is explained by the catalytic effect of the clay nanoparticles. The results of cone calorimetric tests lead to the conclusion that char formation plays a key role in the mechanism of flame retardation for nanocomposites.     

Surface modification of clay and its effect on the intercalation behavior of the polymer/clay nanocomposites

Melt intercalation of the methylsilylated organoclays with polar polymers such as SAN was examined to verify the adhesive role of guest polymeric chains between hydrophilic clay layers, so-called “glue effect” on intercalation behavior. Once methylsilylated organoclay was melt-blended with SAN, it was found that the mixture presented significant retardation of increase of interlayer spacing, d₀₀₁ with heating time, and a noticeable decrease of d₀₀₁ after the methylsilylation of organoclay, implying that the diffusion of SAN was highly suppressed by the decrease of polar interaction force caused by conversion of OH to methylsiloxyl groups. However, when applying shear force for the methylsilylated organoclay/SAN nanocomposites during melt intercalation, a noticeable increase of d₀₀₁ was observed, expressing that intercalation of clay by SAN occurred much more effectively because of the reduction of gluing force between host clay and guest polymers, which was well supported by dramatic improvements of mechanical properties after methylsilylation of organoclays. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2367–2372, 2004     

Synthesis and characterization of poly(styrene‐maleic anhydride)‐montmorillonite nanocomposite

Poly(styrene‐maleic anhydride)‐montmorillonite nanocomposites were prepared by intercalation of layered montmorillonite with the polymer ions. Synthetic approaches including polymerization and phosphonium salt formation have been used for polymer intercalation and dispersion of the host layers in the polymer matrix. The ratio of the mineral in the composites ranged 30–50%. Wide‐angle X‐ray diffraction (WAXD) disclosed that the d₍₀₀₁₎ spacing between the internal lamellar surface were only expanding to about 13 and 15 Å according to the type of phosphonium salt suggesting packing of polymer molecules between the layers. Examination of these materials by scanning and transmission electron microscopy showed spherical nano size particles of average diameter, 350 nm. Copyright © 2002 John Wiley & Sons, Ltd.     

Synthesis and characterization of novel segmented polyurethane/clay nanocomposite via poly(ε-caprolactone)/clay

A novel segmented polyurethane/clay (PU/clay) nanocomposite based on poly(caprolactone), diphenylmethane diisocyanate, butanediol, and poly(caprolactone)/clay prepolymer was synthesized as evidenced by FTIR and X-ray diffraction studies. Poly(caprolactone)/clay (PCL/clay) prepolymer was first synthesized in a nanocomposite form as confirmed by X-ray diffraction. X-ray diffraction study showed that PU/clay contained crystalline structure due to the presence of PCL/clay. In mechanical properties, about 1.4% PCL/clay in PU/clay resulted in a large increase in the elongation of PU/clay. However, when the amount of PCL/clay was 4.2%, the elongation of PU/clay was reduced drastically. This behavior indicated that PU/clay can be transformed from an elastomer to a thermoplastic material as the amount of PCL/clay in PU/clay increased. Additionally, the lap shear stress of PU/clay was at least three times that of neat PU as a result of the PCL/clay component. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2225–2233, 1999     

pH/temperature double responsive behaviors and mechanical strength of laponite‐crosslinked poly(DEA‐co‐DMAEMA) nanocomposite hydrogels

A nanocomposite (NC) hydrogel crosslinked by inorganic Laponite XLG was successfully synthesized via in situ free radical polymerization of monomers N,N‐diethylacrylamide and (2‐dimethylamino) ethyl methacrylate (DMAEMA). Polymerization was carried out at room temperature due to the accelerating effect of DMAEMA. The as‐prepared hydrogels displayed controlled transformation in optical transmittance and volume in response to small diversification of environmental factors, such as temperature and pH. The compressive strength of swollen D_6:1G₆ hydrogels was as high as 2219 kPa while compressive strain was 95%. Cyclic compression measurement exhibited good elastic properties of NC hydrogels. This work provides a facile method for fabricating stimuli‐responsive hydrogels with superior mechanical property. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 876–884     

Structure–property relationships of polymer blend/clay nanocomposites: Compatibilized and noncompatibilized polystyrene/propylene/clay

Polymer blends represent an important class of materials in engineering applications. The incorporation of clay nanofiller may provide new opportunities for this type of materials to enhance their applications. This article reports on the effects of clay on the structure and properties of compatibilized and noncompatibilized polymer blends and presents a detailed process for quantitative analysis of the elastic moduli of polymer blend/clay nanocomposites, based on immiscible polystyrene/polypropylene (PS/PP) blends with or without maleated PP as the compatibilizer. The results show that in the noncompatibilized PS/PP/clay nanocomposite clay locates solely in the PS phase, whereas in the compatibilized nanocomposite clay disperses in both phases. The addition of clay to both polymer blends reduces the domain size significantly, modifies the crystallinity and improves the stiffness. The Mori–Tanaka and Christensen's models offer a reasonably good prediction of the elastic moduli of both types of nanocomposites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Flame retardancy and charring behavior of polystyrene‐organic montmorillonite nanocomposites

The fire performance of polystyrene‐organic montmorillonite (OMMT) nanocomposite was investigated by limiting oxygen index (LOI) and cone calorimetry. Scanning electron microscopy, electron dispersive spectroscopy and attenuated total reflection Fourier transform infrared spectroscopy were employed to study the charring process of the nanocomposite. The residue collected upon thermal degradation was analyzed by various means to determine its composition and to understand the flame‐retardant mechanism of the nanocomposite. It has been shown that the introduction of OMMT does not have much influence on LOI of the nanocomposite, but can greatly decrease the heat release rate (HRR) and mass loss rate (MLR) and enhance the flame retardancy of the material. The flame‐retardant mechanism is due to charring in the condensed phase. The intercalated nanostructure is destroyed, and the silicate nanolayers in the nanocomposite rearrange and accumulate on the material surface during pyrolysis. The charred residue has a honeycomb‐like porous structure, which covers on the material surface and serves as a protection barrier against heat transfer and mass exchange, leading to enhanced flame retardancy. The charred residue is composed of pyrolyzed silicate layers and graphitic char. The char is highly stable in nitrogen even at 800 °C, but thermo‐oxidative decomposition is allowed, and it can be removed completely in the presence of air. Due to the porous structure of the charred residue, the protection from it is mainly to reduce the HRR and MLR and retard burning of the material. It is not enough to make the nanocomposite self‐extinguish. Copyright © 2012 John Wiley & Sons, Ltd.     

Free radical and thermal curing of terpyridine‐modified terpolymers

Terpolymers bearing terpyridine as well as (meth)acrylates as free radical curable groups (UV‐curing) or hydroxyl groups (thermal curing with bis‐isocyanates) were synthesized and characterized using ¹H NMR, IR and UV‐vis spectroscopy as well as GPC. Subsequently, the ability of covalent crosslinking via the UV‐initiated polymerization of the acrylate groups was investigated. Moreover, the thermal covalent crosslinking via the reaction of hydroxyl functionalized terpolymer and bis‐isocyanate compounds could be successfully achieved. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4028–4035, 2004     

Polystyrene‐modified novolac epoxy resin/clay nanocomposite: Synthesis,and characterization

A polystyrene‐modified epoxidized novolac resin/montmorillonite nanocomposite was fabricated and characterized successfully. For this purpose, novolac resin (NR) was epoxidized through the reaction of phenolic hydroxyl group with epichlorohydrin in super basic medium to produce epoxidized novolac resin (ENR). Afterward, a polystyrene was synthesized by atom transfer radical polymerization (ATRP) technique, and then brominated at the benzylic positions using N‐bromosuccinimide (NBS). The brominated polystyrene (PSt‐Br) was reacted with ethanolamine in basic medium in order to afford an amine‐functionalized polystyrene (PSt‐NH₂). An organo‐modified montmorillonite (O‐MMT) was synthesized through the treatment of MMT with hexadecyl trimethyl ammonium chloride salt. Finally, ENR‐PSt/MMT nanocomposite was fabricated through curing a mixture of ENR (70 wt.%) and O‐MMT (5 wt.%) with PSt‐NH₂ (25 wt.%). Transition electron microscopy (TEM) and powder X‐ray diffraction (XRD) analysis revealed that the fabricated nanocomposite has an exfoliated structure. Thermal property studies using thermogravimetric analysis (TGA) showed that the curing of ENR by PSt‐NH₂, as well as incorporation of a small amount of MMT have synergistic effect on the thermal stability of the ENR resin.     

The effect of the curing agent content on the curing and liquid‐crystalline phase of liquid‐crystalline epoxy resin

The effect of the curing agent content on the curing behavior and liquid‐crystalline (LC) phase of the liquid‐crystalline epoxy (LCE) resin 4,4′‐di(2,3‐epoxypropyloxy)phenyl benzoate was studied. Diaminodiphenylester (DDE) was used as a curing agent. The curing behavior was observed via differential scanning calorimetry, and the LC phase was investigated with a polarized optical microscopy. The LC phase in the LCE/DDE mixture with a high DDE content was developed during curing. The onset time was inversely proportional to the DDE content. The mesophase stability of LCE/DDE was enhanced by the addition of large amounts of DDE. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 374–379, 2001     

Synthesis of poly(2‐ethylhexyl acrylate)/clay nanocomposite by in situ living radical polymerization

This investigation reports the preparation of tailor‐made poly(2‐ethylhexyl acrylate) (PEHA) prepared via in situ living radical polymerization in the presence of layered silicates and characterization of this polymer/clay nanocomposite. Being a low T_g (?65 °C) material, PEHA has very good film formation property for which it is used in paints, adhesives, and coating applications. 2‐Ethylhexyl acrylate was polymerized at 90 °C using CuBr and Cu(0) as catalyst in combination with N,N,N′,N″,N″‐pentamethyl diethylenetriamine (PMDETA) as ligand. A tremendous enhancement in reaction rate and polymerization data was achieved when acetone was added as additive to increase the efficiency of the catalyst system. PEHA/clay nanocomposite was prepared at 90 °C using CuBr as catalyst in combination with PMDETA as ligand. Different types of clay with same loading were also used to study the effect on reaction rate. The molecular weight (M_n) and polydispersity index of the prepared nanocomposites were characterized by size exclusion chromatography. The active end group of the polymer chain was analyzed by ¹H NMR analysis and by chain extension experiment. Polymer/clay interaction was studied by Fourier Transform Infrared spectrometry and wide‐angle X‐ray diffraction analyses. Distribution of clay in the polymer matrix was studied by the transmission electron microscopy. Thermogravimetric analysis showed that thermal stability of PEHA/clay nanocomposite increases on addition of nanoclay. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis,polymerization, and curing of N‐substituted citraconimidyl acrylate

Several N‐(substituted phenyl) citraconimides containing phenolic hydroxyl groups (I) were prepared. I were esterified with acryloyl chloride producing the corresponding acrylate esters (II). II were free radically polymerized yielding linear polyacrylates (III). The citraconimidyl vinyls did not participate in the polymerization. The resulting polymers (III) were cured thermally or through the crosslinking agent N,N‐(p‐phenylene)dimaleimide. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 427–433, 1999     

Combined effects of clay modifications and compatibilizers on the formation and physical properties of melt‐mixed polypropylene/clay nanocomposites

The melt mixing technique was used to prepare various polypropylene (PP)‐based (nano)composites. Two commercial organoclays (denoted 20A and 30B) served as the fillers for the PP matrix, and two different maleated (so‐called) compatibilizers (denoted PP‐MA and SMA) were employed as the third component. The results from X‐ray diffraction (XRD) and transmission electron microscope (TEM) experiments revealed that 190 °C was an adequate temperature for preparing the nanocomposites. Nanocomposites were achieved only if specific pairs of organoclay and compatibilizer were simultaneously incorporated in the PP matrix. For example, PP/20A(5 wt %)/PP‐MA(10 wt %) and PP/30B(5 wt %)/SMA(5 wt %) composites exhibited nanoscaled dispersion of 20A or 30B in the PP matrix. Differential scanning calorimetry (DSC) results indicated that the organoclays served as nucleation agents for the PP matrix. Generally, their nucleation effectiveness increased with the addition of compatibilizers. The thermal stability enhancement of PP after adding 20A was confirmed with thermogravimetric analysis (TGA). The enhancement became more evident as a suitable compatibilizer was further added. However, for the 30B‐included composites, thermal stability enhancement was not evident. The dynamic mechanical properties (i.e., storage modulus and loss modulus) of PP increased as the nanocomposites were formed; the properties increment corresponded to the organoclay dispersion status in the matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4139–4150, 2004