A novel preparation of surface-modified paramagnetic magnetite/polystyrene nanocomposite microspheres by radiation-induced miniemulsion polymerization

A novel and facile approach to the preparation of paramagnetic magnetite/polystyrene nanocomposite microspheres by 60Co gamma-ray radiation-induced miniemulsion polymerization is reported. First, we modified the magnetite nanoparticles (MPs) with a Y-shaped surfactant: 12-hexanoyloxy-9-octadecenoic acid (HOA). Nanocomposite microspheres consisting of polystyrene-iron oxide nanoparticles then were prepared by the radiation-induced miniemulsion polymerization of styrene in the presence of HOA-modified MPs using HOA as stabilizer. The final products were characterized by X-ray powder diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), field-emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), and X-ray photoelectron spectroscopy (XPS). The effects of the dose rate, the amounts of added hexadecane (HD) and MPs, and the morphology of the final products were studied. We have also studied the polymerization kinetics to prove the miniemulsion polymerization mechanism of the nanocomposite microspheres.     

Polymer encapsulation of yttrium oxysulfide phosphorescent particles via miniemulsion polymerization

Yttrium oxysulfide upconverting phosphor particles can absorb infrared light and emit dopant‐dependent visible phosphorescence. This unique optical property has been used for particle‐based immunoassay applications. In this study, upconverting phosphor particles were encapsulated with a functionalized polymer (carboxylated polystyrene) shell layer via several approaches, which included the following: (1) the physical adsorption of the carboxylated polystyrene polymer onto the phosphor surfaces, (2) the miniemulsification of the preformed carboxylated polystyrene in a solvent in the presence of the phosphor particles and the subsequent stripping off of the solvent, and (3) the miniemulsification and miniemulsion copolymerization of styrene and methacrylic acid in the presence of the phosphor particles with hexadecane as a costabilizer in combination with a surfactant (sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, or sodium dihexyl sulfosuccinate). Miniemulsion technology proved to be the most effective method for forming a functionalized polymeric nanoshell surrounding the phosphor particles. The morphology of the encapsulated phosphor particles was found to vary from symmetric core–shell (i.e., a uniform nanoshell layer with varying shell thicknesses), asymmetric core–shell, dumbbell‐like, or raspberry‐like partial encapsulation to multiparticle encapsulation. The amount of multiparticle encapsulation could be reduced by the postaddition of a surfactant, but it could not be eliminated completely. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1038–1054, 2007     

Fabrication of novel multihollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via water-in-oil-in-water double emulsions

We herein present a novel and simple synthetic strategy for fabricating multihollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via water-in-oil-in-water double emulsions. Amphipathic magnetite nanoparticles surface-modified with oleic acid act as an oil-soluble emulsifier and sodium dodecyl sulfate acts as a water-soluble surfactant in the system. The final products were thoroughly characterized by X-ray powder diffraction, Fourier transform infrared spectroscopy, transmission electron microscopy, and field-emission scanning electron microscopy, which showed the formation of multihollow magnetite/polystyrene nanocomposite microspheres. Preliminary results of magnetic properties of multihollow magnetite/polystyrene microspheres were reported. The effect of the content of amphipathic magnetite nanoparticles on the morphology of nanocomposite microspheres was studied. Furthermore, the mechanism of formation of multihollow magnetic nanocomposite microspheres was also discussed.     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Synthesis of polyaniline/multiwall carbon nanotube composite via inverse emulsion polymerization

The composite of polyaniline (PANI) and multiwall carbon nanotube carboxylated through acid treatment (c‐MWCNT) was synthesized by chemical oxidative polymerization in an inverse emulsion system. The resultant composites were compared with products from aqueous emulsion polymerization to observe the improvements in electrical conductivity, structural properties, and thermal stability obtained by this synthetic method. Prior to the inverse emulsion polymerization, MWCNT was treated with a strong acid mixture to be functionalized with carboxylic acid groups. Carboxylic acid groups on surfaces induced selective dispersibility between polar and nonpolar solvents because of the increase of hydrophilicity. As the content of c‐MWCNT was increased, the electrical conductivity was increased by a charge transport function from the intrinsic electrical conductivity of MWCNT and the formation of a highly ordered dense structure of PANI molecules on the surface of c‐MWCNT. The images observed with electron spectroscopy showed the capping of c‐MWCNT with PANI. The growth of additional ordered structures of PANI/c‐MWCNT composite, which was observed through wide‐angle X‐ray diffraction patterns, supported the capping by PANI. It was observed that the doping of the composite had a significant relationship with the concentration of dodecylbenzenesulfonic acid (DBSA). The thermal stability of PANI composite was improved by the addition of c‐MWCNT; this was thought to be related with structure ordering by inverse emulsion polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2255–2266, 2008     

Preparation of magnetic polystyrene latex via the miniemulsion polymerization technique

Magnetic iron oxide (magnetite, Fe₃O₄) nanoparticles were encapsulated with polystyrene to give a stable water‐based magnetic polymer latex, using the miniemulsion polymerization technique. The resulting magnetic latexes were characterized with transmission electron microscopy (TEM), dynamic light scattering (DLS), vibrating sample magnetometer measurements (VSM), and ⁵⁷Fe Mössbauer spectroscopy measurements. TEM revealed that all magnetite nanoparticles were embedded in the polymer spheres, leaving no empty polystyrene particles. The distribution of magnetite particles within the polystyrene spheres was inhomogeneous, showing an uneven polar appearance. The DLS measurements indicated a bimodal size distribution for the particles in the latexes. According to our magnetometry and Mössbauer spectroscopy data, the encapsulated magnetite particles conserve their superparamagnetic feature when they are separated in the polymer matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4802–4808, 2004     

Preparation of monodispersed polystyrene microspheres uniformly coated by magnetite via heterogeneous polymerization

Composite microspheres of core-shell type were prepared by a seeded polymerization using monodispersed polystyrene seed latex (Ps) combined with an in situ dispersion of magnetite (Fe₃O₄) fine particles. The heterogeneous polymerization was carried out in aqueous dispersions of the Fe₃O₄ particles modified with sodium oleate. All the synthetic processes were carried out in a wet state to avoid serious agglomeration. The morphology of the composite particle and the size distribution were examined to discuss the effects on the polymerization parameters, such as monomer concentration, type and concentration of an initiator, magnetite particle concentration and the method of surface modification of Fe₃O₄.     

Synthesis of SiO2/polystyrene nanocomposite particles via miniemulsion polymerization

The SiO(2)/polystyrene nanocomposite particles were synthesized through miniemulsion polymerization by using sodium lauryl sulfate surfactant (SLS), hexadecane costabilizer in the presence of silica particles coated with methacryloxy(propyl)trimethoxysilane. Core-shell or other interesting morphology composite particles were obtained depending on the size of the silica particles and the surfactant concentration employed. By adjusting these parameters, it was possible to control the size and morphology of the composite particles.     

Polystyrene/Fe3O4 composite latex via miniemulsion polymerization‐nucleation mechanism and morphology

In this research, oil‐based Fe₃O₄ nanoparticles were prepared by means of coprecipitation method followed by a surface modification using lauric acid. Oil‐based Fe₃O₄ could disperse in styrene, and polystyrene/Fe₃O₄ (PS/Fe₃O₄) composite particles were prepared via miniemulsion polymerization in the presence of potassium peroxide (KPS) as an initiator, sodium dodecyl sulphate as a surfactant, hexadecane or sorbitan monolaurate(Span 20) as a costabilizer. The effects of Fe₃O₄ content, homogenization energy, amount of initiator, amount of surfactant and costabilizer on the conversion, size distributions of droplets and latex particles, nucleation mechanism and morphology of composite latex particles were investigated. The results showed that different nucleation mechanisms dominated during the course of reaction when polymerization conditions changed. The most important two key factors to influence the nucleation mechanism were homogenization energy and initiator. High homogenization energy provided critically stabilized size of droplets. Otherwise, secondary nucleation, including micellar and/or homogeneous nucleation, would take place rather than droplet nucleation when a water‐soluble initiator, KPS, was used. It resulted in two populations of latex particles, pure PS particles in smaller size and PS/Fe₃O₄ composite particles in larger size. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1014–1024, 2008     

Synthesis of raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization

Organic–inorganic hybrid particles have many potential applications, but almost all research has been focused on hybrid particles with one kind of inorganic nanoparticle. This article presents a novel and facile preparation approach for raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization. In this method, larger, surface‐modified silica particles are first dispersed into monomer droplets to form a miniemulsion, and then raspberry‐like silica/polystyrene/silica multilayer hybrid particles are directly obtained when miniemulsion polymerization is performed in the presence of smaller, unmodified silica particles with 4‐vinylpyridine as an auxiliary monomer. Influential parameters such as the amount of 4‐vinylpyridine, the surfactant concentration, and the pH value of the system have been investigated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1028–1037, 2007     

Encapsulation of silica nanoparticles by miniemulsion polymerization

Hybrid silica/polystyrene nanoparticles were synthesized by miniemulsion polymerization. With the objective to prepare core‐shell hybrid nanoparticles having narrow particle size distributions (PSDs) as well as a high degree of silica encapsulation, the effect of adding surface modifiers, the size of silica nanoparticles, the ratio styrene/silica, the surfactant concentration, and the presence of ethanol in the reaction mixture were studied. A synergistic effect was observed using oleic acid (OA) together with 3‐(trimethoxysilyl)propyl methacrylate (TPM) in the compatibilization step between the organic phase (monomer) and inorganic nanoparticles (silica). Mono and multinuclear eccentric core‐shell hybrid nanoparticles were obtained. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 935–948, 2009     

Hydrophilic dual‐responsive magnetite/PMAA core/shell microspheres with high magnetic susceptibility and ph sensitivity via distillation‐precipitation polymerization

A facile and effective approach to preparation of dual‐responsive magnetic core/shell composite microspheres is reported. The magnetite(Fe₃O₄)/poly(methacrylic acid) (PMAA) composite microspheres were synthesized through encapsulating γ‐methacryloxypropyltrimethoxysilane (MPS)‐modified magnetite colloid nanocrystal clusters (MCNCs) with crosslinked PMAA shell. First, the 200‐nm‐sized MCNCs were fabricated through solvothermal reaction, and then the MCNCs were modified with MPS to form active vinyl groups on the surface of MCNCs, and finally, a pH‐responsive shell of PMAA was coated onto the surface of MCNCs by distillation‐precipitation polymerization. The transmission electron microscopy (TEM) and vibrating sample magnetometer characterization showed that the obtained composite microspheres had well‐defined core/shell structure and high saturation magnetization value (35 emu/g). The experimental results indicated that the thickness and degree of crosslinking of PMAA shell could be well‐controlled. The pH‐induced change in size exhibited by the core/shell microspheres reflected the PMAA shell contained large amount of carboxyl groups. The carboxyl groups and high saturation magnetization make these microspheres have a great potential in biomolecule separation and drug carriers. Moreover, we also demonstrated that other magnetic polymeric microspheres, such as Fe₃O₄/PAA, Fe₃O₄/PAM, and Fe₃O₄/PNIPAM, could be synthesized by this approach. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Synthesis of SiO2/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres via miniemulsion polymerization

A series of SiO₂/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres with various morphologies (e.g., multicore–shell, normal core–shell, and raspberry‐like) were synthesized via miniemulsion polymerization. The results showed that the morphology of the composite latex particles was strongly influenced by the presence or absence of the soft monomer (butyl acrylate), the particle sizes of the silica, and the emulsifier concentrations. The incorporation of the soft monomer helped in forming the multicore–shell structure. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3202–3209, 2006     

Nanoencapsulation of a hydrophobic compound by a miniemulsion polymerization process

The nanoencapsulation of hydrophobic compounds by miniemulsion polymerization, a convenient one‐step encapsulation technique for nanocapsules, was investigated in terms of the thermodynamics and kinetics. The encapsulation was achieved by polymerization inducing phase separation within minidroplets dispersed in an aqueous phase. Thermodynamic factors (the level and type of surfactant, the level of the hydrophilic comonomer, and the monomer/paraffin ratio), kinetic factors (the level of the crosslinking agent or chain‐transfer agent), and nucleation modes were all found to have a great influence on the latex morphology. Specifically, for a styrene/paraffin system, there were optimum levels of sodium dodecyl sulfate (1.0 wt %), the hydrophilic comonomer (1.0 wt % methyl acrylate acid), and the chain‐transfer agent (0.2 wt % n‐dodecanethiol) for obtaining well‐defined nanocapsules of paraffin with a styrene/paraffin ratio of 1:1. When the styrene/paraffin ratio was reduced, however, it was more difficult to achieve a fully encapsulated particle morphology. Homogeneous nucleation could compete with encapsulation, and this resulted in a pure polymer particle and a half‐moon morphology. Conditions were also found under which complete encapsulation could be observed with a water‐soluble initiator (potassium persulfate), contrary to certain reports. Replacing potassium persulfate with an oil‐soluble initiator (2,2‐azobisisobutyronitrile) had little influence on the morphology under those conditions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2145–2154, 2004     

Influence of monomer type on miniemulsion polymerization systems stabilized by graphene oxide as sole surfactant

Based on a recent report [J. Polym. Sci. Part A. Polym. Chem. 2013 , 51, 47–58] whereby we demonstrated the synthesis of polystyrene nanoparticles by miniemulsion polymerization stabilized by graphene oxide (GO) nanosheets as sole surfactant, we hereby report the synthesis of hybrid polymer nanoparticles of several members of the (meth)acrylate family as well as the cross‐linker divinylbenzene via the same approach. The nature of the resultant emulsion is strongly linked to the polarity of the monomer used; monomers with a relatively small polar component (based on Hansen solubility parameters) such as lauryl methacrylate and benzyl methacrylate, in addition to styrene, generate stable emulsions that can be effectively polymerized. Particularly polar monomers (e.g., methyl acrylate and methyl methacrylate) formed kinetically stable emulsions in the presence of GO, however rapid coagulation occurred during polymerization. Electron microscopy analysis reveals the formation of polymer nanoparticles with size distribution between 200 and 1000 nm with roughened surface morphologies, indicative of GO sheets adsorbed at the interface. The results of this work demonstrate the applicability of this synthetic route for specific monomers in the preparation of novel graphene‐based polymeric materials. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5153–5162     

Preparation of polymer hollow microspheres covered by polymer solid particles via two polymerization steps

A novel surface modification method for titania nanoparticles is provided via the surface‐initiated photocatalytic polymerization with the aid of acrylic acid (AA) or sodium styrene sulfonate (NaSS). The properties of modified titania nanoparticles are investigated with aqueous electrophoresis measurements, dynamic light scattering (DLS), and transmission electron microscopy (TEM). Then the modified titania is used as Pickering stabilizer for further polymerization and the morphology of the resulted polymer microspheres is characterized by TEM and field‐emission scanning electron microscopy. It is proven that the addition of AA or NaSS for the surface‐initiated polymerization can obviously affect the structure and morphology of the final polymer composite microspheres. The formation mechanism of several kinds of polymer particles is also proposed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Novel preparation of magnetite/polystyrene composite particles via inverse emulsion polymerization

In this paper, super-paramagnetic magnetite/polystyrene (PSt) composite particles were prepared by inverse emulsion polymerization with water-based magnetic ferro-fluid as dispersing phase and organic solvent and styrene (St) as continuous phase. And the mechanism of the nucleation was discussed. The influence of factors, such as the monomer content, the amount of the ferro-fluid and the different continuous phases on the morphology of the magnetite/polystyrene composite particles was studied. The final products were characterized by X-ray powder diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). Magnetic hysteresis loop measurements revealed that the composite particles were super-paramagnetic.     

Preparation and characterization of magnetic polymeric composite particles by miniemulsion polymerization

A water‐based magnetite ferrofluid, with an average size of about 10 nm, was prepared in a first step by the chemical coprecipitation of ferrous and ferric salts. Oil‐based styrene (St) magnetite ferrofluid was obtained by the acidification of the water‐based magnetite ferrofluid and the dispersion of the acidified magnetite in St. Magnetic polymeric composite particles (MPCPs) were prepared by miniemulsion polymerization in the presence of the oil‐based St magnetite ferrofluid with hexadecane as a hydrophobe, 2,2′‐azobisisobutyronitrile as an initiator, and sodium dodecyl sulfate as an emulsifier. Methacrylic acid was used as a comonomer, and hydroxyethyl cellulose and polyvinylpyrrolidone were used as aid stabilizers subsequently. With the aim of improving the encapsulation degree of magnetite, avoiding pure polymer particles and exposed magnetite particles, and obtaining the narrowest particle size distributions, the encapsulation conditions of magnetite were investigated in detail. The results show that miniemulsion polymerization is an effective method for encapsulating magnetite into a hydrophobic polymer successfully. Exposed magnetite particles and pure polymer particles can be avoided completely by the selection of the appropriate preparation conditions. All the resulting MPCPs exhibited superparamagnetism and possessed some magnetic response. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4187–4203, 2006     

Synthesis of P(AA‐SA)/ZnO composite latex particles via inverse miniemulsion polymerization and its application in pH regulation and UV shielding

Poly(acrylic acid‐co‐sodium acrylate)/zinc oxide, P(AA‐SA)/ZnO, composite latex particles were synthesized by inverse miniemulsion polymerization. The ZnO nanoparticles were prepared by hydrothermal synthesis and undergone oleic acid (OA) surface treatment. The X‐ray diffraction pattern and FT‐IR spectra characterized the crystal structure and functional groups of OA‐ZnO nanoparticles. An appropriate formulation in preparing P(AA‐SA) latex particles, ensuring the dominant in situ particle nucleation and growth, was developed in our experiment first. Sodium hydroxide was chosen as a costabilizer, because of its ability to increase the deprotonation of acylic acid and enhance the hydrophilicity of monomer, acrylic acid besides providing osmotic pressure. The growth mechanism of P(AA‐SA)/ZnO composite particles was proposed. The OA‐ZnO nanoparticles were adsorbed on or around the surface of P(AA‐SA) latex particles by hydrophobic interaction, thus enhanced the interfacial tension over latex particles. The P(AA‐SA)/ZnO composite latex particles owned better thermal stability than pure latex particles. The pH regulation capacity was excellent for both ZnO and P(AA‐SA) particles. Combining P(AA‐SA) and ZnO nanoparticles into composite particles, the performance in pH regulation and UV shielding was discussed from our experimental results. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8081–8090, 2008     

Magnetic poly(N‐isopropylacrylamide) microspheres by dispersion and inverse emulsion polymerization

The aim of this study was to develop novel thermally responsive polymer microspheres with magnetic properties. Dispersion and inverse emulsion copolymerization of N‐isopropylacrylamide (NIPAAm) and N,N′‐methylenebisacrylamide (MBAAm) was investigated in the presence of γ‐Fe₂O₃ nanoparticles. The resulting microspheres were characterized in terms of morphology, size, polydispersity, iron content, and temperature‐dependent swelling using optical microscopy, transmission electron microscopy, scanning electron microscopy, QELS, and AAS. The effects of several variables, such as the concentration of γ‐Fe₂O₃, MBAAm crosslinking agent, Span 80 surfactant, 2,2′‐azobis(2‐methyloctanenitrile) (AMON) initiator, and polymerization temperature on the properties of the microspheres were studied. Swelling and thermoresponsive behavior of the microspheres containing γ‐Fe₂O₃ nanoparticles were also investigated. The microspheres contained about 8 wt % of iron. The presence of magnetic nanoparticles and their concentration changes did not have any significant effect on the temperature sensitivity of the composites. The particles gradually shrink into an increasingly collapsed state when the temperature is raised to 40 °C since the increase in temperature weakens the hydration and PNIPAAm chains gradually become more hydrophobic, which leads to the collapse of the particles. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5884–5898, 2007