Controlling polymer structures by atom transfer radical polymerization and other controlled/living radical polymerizations

Fundamentals of controlled/living radical polymerization (CRP) and Atom Transfer Radical Polymerization (ATRP), relevant to the synthesis of controlled polymer structures are described. Macromolecular brushes with star like structure are used as an example to illustrate synthetic power of ATRP.     

Modification of graphene/graphene oxide with polymer brushes using controlled/living radical polymerization

Graphene nanosheets possess a range of extraordinary physical and electrical properties with enormous potential for applications in microelectronics, photonic devices, and nanocomposite materials. However, single graphene platelets tend to undergo agglomeration due to strong π–π and Van der Waals interactions, which significantly compromises the final material properties. One of the strategies to overcome this problem, and to increase graphene compatibility with a receiving polymer host matrix, is to modify graphene (or graphene oxide (GO)) with polymer brushes. The research to date can be grouped into approaches involving grafting‐from and grafting‐to techniques, and further into approaches relying on covalent or noncovalent attachment of polymer chains to the suitably modified graphene/GO. The present Highlight article describes research efforts to date in this area, focusing on the use of controlled/living radical polymerization techniques. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Living radical emulsion polymerization using the nanoprecipitation technique: An extension to atom transfer radical polymerization

Living radical polymerizations of styrene were performed under emulsion atom transfer radical polymerization conditions with latexes prepared by a nanoprecipitation technique recently developed for the stable free‐radical polymerization process. Latexes were prepared by the precipitation of a solution of low‐molecular‐weight polystyrene in acetone into a solution of a surfactant in water. The resulting particles were swollen with styrene and then heated. The effects of various surfactants and hydrophobic ligands, the reaction temperature, and the ligand/copper(I) bromide ratio were studied. The best results were obtained with the nonionic surfactant Brij 98 in combination with the hydrophobic ligand N,N‐bis(2‐pyridylmethyl)octadecylamine and a ligand/copper(I) bromide ratio of 1.5 at a reaction temperature of 85–90 °C. Under these conditions, latexes with good colloidal stability with average particle diameters of 200 nm were obtained. The molecular weight distributions of the polystyrenes were narrow, although the experimental molecular weights were slightly larger than the theoretical ones because not all the macroinitiator appeared to reinitiate. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4027–4038, 2006     

Block copolymer preparation by atom transfer radical polymerization under emulsion conditions using a nanoprecipitation technique

Living‐radical polymerization of acrylates were performed under emulsion atom transfer radical polymerization (ATRP) conditions using latexes prepared by a nanoprecipitation technique previously employed and optimized for the polymerization of styrene. A macroinitiator of poly(n‐butyl acrylate) prepared under bulk ATRP was dissolved in acetone and precipitated in an aqueous solution of Brij 98 to preform latex particles, which were then swollen with monomer and heated. Various monomers (i.e. n‐butyl acrylate, styrene, and tert‐butyl acrylate) were used to swell the particles to prepare homo‐ and block copolymers from the poly(n‐butyl acrylate) macroinitiator. Under these conditions latexes with a relatively good colloidal stability were obtained. Furthermore, amphiphilic block copolymers were prepared by hydrolysis of the tert‐butyl groups and the resulting block copolymers were characterized by dynamic light scattering (DLS) and transmission electron microscopy (TEM). The bulk morphologies of the polystyrene‐b‐poly(n‐butyl acrylate) and poly(n‐butyl acrylate)‐b‐poly(acrylic acid) copolymers were investigated by atomic force microscopy (AFM) and small angle X‐ray scattering (SAXS). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 625–635, 2008     

Recent progress in controlled radical polymerization of N-vinyl monomers

This review summarizes recent advances in the controlled radical polymerization of N-vinyl monomers, such as N-vinylcarbazole, N-vinylindole derivatives, N-vinylpyrrolidone, N-vinylcaprolactam, N-vinylformamide, N-vinylacetoamide derivatives, N-vinyl(na)phthalimides, N-vinylimidazolium salts, and N-vinyltriazoles. Recent significant progress of controlled radical polymerization of these N-vinyl monomers has allowed for the synthesis of well-defined functional polymers having various architectures, including block copolymers, branched polymers (stars, star block copolymers, miktoarm star copolymers, and graft copolymers), and hybrids. Characteristic properties, assembled structures, and three-dimensional architectures of these functional polymers derived from N-vinyl monomers are briefly introduced.     

Reversible‐addition fragmentation chain transfer radical emulsion polymerization by a nanoprecipitation process

Polymerizations of styrene under emulsion reversible‐addition fragmentation chain transfer polymerization conditions are reported. Using a recently developed nanoprecipitaiton process, emulsion particles were formed by the precipitation of an acetone solution of a macroRAFT agent into an aqueous solution of poly(vinyl alcohol). The particles were then swollen with monomer and subsequently polymerized. Emulsion polymerizations were performed at 65 and 75 °C in which either KPS, BPO, or a combination of both was used as an initiating source. Reactions were also performed at temperatures over 100 °C in which the thermal initiation of styrene was used as an initiating source. In all cases, the polymerizations proceeded in a living manner, yielding polymers that showed an incremental increase in molecular weight with time and had narrow molecular weight distributions. Plots of number‐ average molecular weight versus conversion were linear, indicating a controlled polymerization. The resulting latices were colloidally stable and gave particle size distributions with a typical average particle diameter in the 150 nm range. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5708–5718, 2006     

Synthesis of diblock copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with an initiating group for atom transfer radical polymerization (ATRP), 4‐(2‐bromo‐2‐methylpropionyloxy)‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy (Br‐TEMPO), was synthesized by the reaction of 4‐hydroxyl‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy with 2‐bromo‐2‐methylpropionyl bromide. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br‐TEMPO. The obtained polystyrene had an active bromine atom for ATRP at the ω‐end of the chain and was used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare block copolymers. The molecular weights of the resulting block copolymers at different monomer conversions shifted to higher molecular weights and increased with monomer conversion. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2468–2475, 2006     

Achieving high conversions in nitroxide-mediated living styrene miniemulsion polymerization

Nitroxide-mediated living radical polymerizations of styrene were run in miniemulsion. Using a modified miniemulsion process that does not require the use of a volatile costabilizer, near complete conversions could be achieved in 2-3 hours while preserving narrow molecular weight distributions and a high degree of chain livingness. Increased rates and final conversions were achieved by semi-batch addition of the nitroxide scavenger ascorbic acid.     

Effect of DMSO used as solvent in copper mediated living radical polymerization

The use of DMSO as solvent for transition metal mediated living radical polymerization was investigated using copper (I) bromide/N‐(n‐propyl)‐2‐pyridyl‐methanimine catalyst system and ethyl‐2‐bromoisobutyrate as initiator. The best conditions for polymerization in DMSO of different methacrylates (MMA, BMA, DMAEMA, HEMA) were determined. In all cases, the measured number‐average molar mass of the product increased linearly with monomer conversion in agreement with the theoretical M_n with low polydispersity products (1.16 < PDI < 1.4) achieved. Solvent was found to play a crucial role in the process. The effect of the polar solvent has been investigated and it was shown that DMSO could coordinate copper (II), increasing the activation process, or copper (I), changing the nature of the copper catalyst by competitive complexation of ligand and DMSO. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6299–6308, 2004     

In situ Fourier transform near infrared spectroscopy monitoring of copper mediated living radical polymerization

In situ Fourier transform near infrared (FTNIR) spectroscopy was successfully used to monitor monomer conversion during copper mediated living radical polymerization with N‐(n‐propyl)‐2‐pyridylmethanimine as a ligand. The conversion of vinyl protons in methacrylic monomers (methyl methacrylate, butyl methacrylate, and N‐hydroxysuccinimide methacrylate) to methylene protons in the polymer was monitored with an inert fiber‐optic probe. The monitoring of a poly(butyl methacrylate‐b‐methyl methacrylate‐b‐butyl methacrylate) triblock copolymer has also been reported with difunctional poly(methyl methacrylate) as a macroinitiator. In all cases FTNIR results correlated excellently with those obtained by ¹H NMR. On‐line near infrared (NIR) measurement was found to be more accurate because it provided many more data points and avoided sampling during the polymerization reaction. It also allowed the determination of kinetic parameters with, for example, the calculation of an apparent first‐order rate constant. All the results suggest that FTNIR spectroscopy is a valuable tool to assess kinetic data. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4933–4940, 2004     

Synthesis of AB2 miktoarm star-shaped copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with two initiating groups for atom transfer radical polymerization (ATRP), 4-(2,2-bis-(methyl 2-bromo isobutyrate)-propionyloxy)-2,2,6,6-tetramethyl-1-piperidinyloxy (Br₂-TEMPO), was synthesized by reacting 4-hydroxyl-2,2,6,6-tetramethyl-1-piperidinyloxy with 2,2-bis-(methyl 2-bromo isobutyrate) propanoic acid. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br₂-TEMPO. The obtained polystyrene had two active bromine atoms for ATRP at the ω-end of the chain and was further used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare AB₂-type miktoarm star-shaped copolymers. The molecular weights of the resulting miktoarm star-shaped copolymers at different monomer conversions shifted to higher molecular weights without any trace of the macroinitiator, and increased with monomer conversion.     

Controlled/living radical polymerization of isoprene and butadiene in emulsion

A process for RAFT-controlled radical polymerization in emulsion [36] has been applied to the polymerizations of isoprene and of butadiene in emulsion systems, with the goal of producing latex particles containing block copolymers of acrylic acid (stabilizer and starting polymer), styrene (second polymer) and isoprene or butadiene (third polymer). The microstructure of the polymer chains was examined using dual-detection size-exclusion chromatography, and the nanostructure of the materials was investigated by differential scanning calorimetry and solid-state nuclear magnetic resonance. Reactions were always slow (although faster than the corresponding processes in solution), and exhibited limited reinitiation by isoprene when in emulsion. The materials containing isoprene exhibit a nanostructure with a phase separation into high-T_g polystyrene-rich domains and low-T_g polyisoprene-rich domains, revealed by DSC and NMR. This has the potential to lead to barrier materials with novel physical properties.     

Controlled/living heterogeneous radical polymerization in supercritical carbon dioxide

Supercritical carbon dioxide (scCO₂) is an inexpensive and environmentally friendly medium for radical polymerizations. ScCO₂ is suited for heterogeneous controlled/living radical polymerizations (CLRPs), since the monomer, initiator, and control reagents (nitroxide, etc.) are soluble, but the polymer formed is insoluble beyond a critical degree of polymerization (J_crit). The precipitated polymer can continue growing in (only) the particle phase giving living polymer of controlled well‐defined microstructure. The addition of a colloidal stabilizer gives a dispersion polymerization with well‐defined colloidal particles being formed. In recent years, nitroxide‐mediated polymerization (NMP), atom transfer radical polymerization (ATRP), and reversible addition fragmentation chain transfer (RAFT) polymerization have all been conducted as heterogeneous polymerizations in scCO₂. This Highlight reviews this recent body of work, and describes the unique characteristics of scCO₂ that allows composite particle formation of unique morphology to be achieved. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3711–3728, 2009     

Kinetic study of the nitroxide‐mediated controlled free‐radical polymerization of n‐butyl acrylate in aqueous miniemulsions

The controlled free‐radical homopolymerization of n‐butyl acrylate was studied in aqueous miniemulsions at 112 and 125 °C with a low molar mass alkoxyamine unimolecular initiator and an acyclic β‐phosphonylated nitroxide mediator, N‐tert‐butyl‐N‐(1‐diethylphosphono‐2,2‐dimethylpropyl) nitroxide, also called SG1. The polymerizations led to stable latices with 20 wt % solids and were obtained with neither coagulation during synthesis nor destabilization over time. However, in contrast to latices obtained via classical free‐radical polymerization, the average particle size of the final latices was large, with broad particle size distributions. The initial [SG1]₀/[alkoxyamine]₀ molar ratio was shown to control the rate of polymerization. The fraction of SG1 released upon macroradical self‐termination was small with respect to the initial alkoxyamine concentration, indicating a very low fraction of dead chains. Average molar masses were controlled by the initial concentration of alkoxyamine and increased linearly with monomer conversion. The molar mass distribution was narrow, depending on the initial concentration of free nitroxide in the system. The initiator efficiency was lower than 1 at 112 °C but was very significantly improved when either a macroinitiator was used at 112 °C or the polymerization temperature was raised to 125 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4410–4420, 2002     

Emulsifier‐free,organotellurium‐mediated living radical emulsion polymerization (emulsion TERP): Effect of monomer hydrophilicity

Emulsifier‐free, organotellurium‐mediated living radical emulsion polymerizations (emulsion TERPs) of methyl methacrylate (MMA) and n‐butyl methacrylate (BMA) with dimethyl ditelluride were carried out at two different stirring rates (220 rpm and 1000 rpm). In the emulsion TERP of MMA as a hydrophilic monomer, the molecular weight distribution (MWD) controls with both stirring rates were good with high polymerization rate (100% conversion at 1.5 h). On the other hand, in the emulsion TERP of BMA as a hydrophobic monomer, at 220 rpm the polymerization rate was much slow (～50% conversion at 22 h) and the MWD control was bad, but at 1000 rpm the polymerization was completed within 7 h and MWD control was good. These results suggest that monomer transportation from droplets to polymerizing particles via aqueous medium is important for good MWD control and steady polymerization in the emulsion TERP. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Synthesis and characterization of well‐defined ABC‐type triblock copolymers via atom transfer radical polymerization and stable free‐radical polymerization

An asymmetric difunctional initiator 2‐phenyl‐2‐[(2,2,6,6 tetramethylpiperidino)oxy] ethyl 2‐bromo propanoate ( 1 ) was used for the synthesis of ABC‐type methyl methacrylate (MMA)‐tert‐butylacrylate (tBA)‐styrene (St) triblock copolymers via a combination of atom transfer radical polymerization (ATRP) and stable free‐radical polymerization (SFRP). The ATRP‐ATRP‐SFRP or SFRP‐ATRP‐ATRP route led to ABC‐type triblock copolymers with controlled molecular weight and moderate polydispersity (M_w/M_n < 1.35). The block copolymers were characterized by gel permeation chromatography and ¹H NMR. The retaining chain‐end functionality and the applying halide exchange afforded high blocking efficiency as well as maintained control over entire routes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2025–2032, 2002     

The combination of living radical polymerization and click chemistry for the synthesis of advanced macromolecular architectures

Since its introduction, click chemistry has received a considerable amount of interest. In this contribution, the term click chemistry and the reactions that fall under this term are briefly explained. The main focus of this review is on the application of click chemistry in conjunction with living radical polymerization for the synthesis of advanced macromolecular architectures. Therefore the most powerful living radical polymerization (LRP) techniques are discussed and an overview of click chemistry in the different synthetic schemes is given. A large number of examples are shown that include the synthesis of block copolymers, star-shaped polymers, surface modified particles, and polymer-protein conjugates. The enormous potential of LRP/click chemistry is probably best exemplified by the synthesis of different miktoarm star copolymers, to which a separate section is dedicated.     

A new photoiniferter/RAFT agent for ambient temperature rapid and well‐controlled radical polymerization

Phenacyl morpholine‐4‐dithiocarbamate is synthesized and characterized. Its capability to act as both a photoiniferter and reversible addition fragmentation chain transfer agent for the polymerization of styrene is examined. Polymerization carried out in bulk under ultra violet irradiation at above 300 nm at room temperature shows controlled free radical polymerization characteristics up to 50% conversions and produces well‐defined polymers with molecular weights close to those predicted from theory and relatively narrow poyldispersities (M_w/M_n ～ 1.30). End group determination and block copolymerization with methyl acrylate suggest that morpholino dithiocarbamate groups were attained at the end of the polymer. Photolysis and polymerization studies revealed that polymerization proceeds via both reversible termination and RAFT mechanisms. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3387–3395, 2008