The triple melting behavior of poly(ethylene terephthalate): Molecular weight effects

The melting behavior of isothermally crystallized PET has been studied using linear heating in a differential scanning calorimeter (DSC). Variables such as crystallization temperature, crystallization time, heating rate, and average molecular weight are the main focus of the study. On the basis of several experimental techniques, a correlation of the melting behavior of PET with the amount of secondary crystallization was found to exist. It was observed that the triple melting of PET is a function of programmable DSC variables such as crystallization temperature, crystallization time, and heating rate. However, in testing the hypothesis that there was a correlation between melting endotherms and secondary crystallization inside spherulites, it was found necessary to use a DSC-independent variable in order to enhance the observed effects. Therefore, on the basis of a crystallization model that involves secondary branching along the edges of parent lamellar structures, it was speculated that an increase in the average molecular weight could affect the triple melting of PET due to an increase of rejected portions of the macromolecules. It was found that the second melting endotherm increased, apparently, at the expense of the third one as the average molecular weight was increased. The second melting endotherm was also found to correlate proportionally with the amount of secondary crystallization inside spherulites. The results support a model of crystallization which basically consists of parent crystals and at least one population of secondary, probably metastable, crystals. This latter structural component must involve excluded portions of the macromolecules that did not crystallize during the isothermal crystallization period of the parent crystals. An increase of molecular weight gives rise to a higher entanglement density which in turn increases the fraction of initially rejected chain sections and therefore the amount of secondary crystallization. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 1757–1774, 1997     

Thermal memory of poly(3‐hydroxybutyrate) using temperature‐modulated differential scanning calorimetry

The influence of thermal history on morphology, melting, and crystallization behavior of bacterial poly(3‐hydroxybutyrate) (PHB) has been investigated using temperature‐modulated DSC (TMDSC), wide‐angle X‐ray diffraction (WAXRD) and polarized optical microscopy (POM). Various thermal histories were imparted by crystallization with continuous and different modulated cooling programs that involved isoscan and cool–heat segments. The subsequent melting behavior revealed that PHB experienced secondary crystallization during heating and the extent of secondary crystallization varied with the cooling treatment. PHB crystallized under slow, continuous, and moderate cooling rates were found to exhibit double melting behavior due to melting of TMDSC scan‐induced secondary crystals. PHB underwent considerable secondary crystallization/annealing that took place under modulated cooling conditions. The overall melting behavior was interpreted in terms of recrystallization and/or annealing of crystals. Interestingly, the PHB analyzed by temperature modulation programs showed a broad exotherm before the melting peak in the nonreversing heat capacity curve and a multiple melting reversing curve, verifying that the melting–recrystallization and remelting process was operative. WAXRD and POM studies supported the correlations from DSC and TMDSC results. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 70–78, 2006     

茂金属聚乙烯的非等温结晶行为及其动力学研究

为探索分子量和支链含量对聚乙烯非等温结晶过程的影响,选用3组样品:(1)不同分子量的无支链线形聚乙烯;(2)低分子量的支链含量不同的试样;(3)高分子量的支链含量不同的试样.用DSC研究了这3组样品的非等温结晶动力学.结果表明:(1)与支链含量相比,分子量大小对结晶的影响是次要的,但高分子量样品的结晶度比低分子量样品低;(2)支链对聚乙烯的非等温结晶有重要影响,在支化聚乙烯中起决定作用;(3)无论是高分子量试样还是低分子量试样,支化含量增加,聚乙烯的结晶温度、结晶度、结晶动力学以及晶体的熔点等显著降低.     

Multiple melting endotherms in isothermally melt-crystallized poly(butylene terephthalate)

The melting behavior of poly(butylene terephthalate) crystallized isothermally for various times was examined using differential scanning calorimetry. After short crystallization times, the DSC analysis gave two melting peaks, but after longer times, the analysis gave three peaks. The latter triplet of DSC peaks can be denoted as low, middle, and high, starting with the lowest temperature endotherm. The DSC peaks were simulated using a measured recrystallization rate and behavior for PBT and an assumed initial melting point distribution. The low and middle peaks represent the original melting peaks arising from isothermal crystallization. The high melting peak arises from recrystallization during the DSC heating scan. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1757–1767, 1998     

Thermal analysis of the multiple melting behavior of poly(butylene succinate‐co‐adipate)

The melting behavior of poly(butylene succinate‐co‐adipate) (PBSA) isothermally crystallized from the melt was investigated by differential scanning calorimetry. Triple, double, or single melting endotherms were observed in subsequent heating scan for the samples isothermally crystallized at different temperatures. These endothermic peaks were labeled as I, II, and III for low‐, middle‐, and high‐temperature melting endotherms, respectively. The independence of endotherm III to the crystallization temperature, the existence of an exothermic crystallization peak just below the endotherm III, and the heating rate dependence of endotherm III indicated that endotherm III was due to the remelting of recrystallized lamellar during a heating scan. The influence of crystallization time on the melting behavior of PBSA showed that endotherms II and III developed prior to endotherm I; endotherm III developed rather simultaneously with endotherm II. Further investigation showed that the peak temperature of endotherm I increased linearly with the logarithm of the crystallization time. It suggested that endotherm II was attributed to the melting of the primary lamellae, while endotherm I was due to the melting of secondary lamellae. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3077–3082, 2005     

Characterization,crystallization kinetics,and melting behavior of poly(ethylene succinate) copolyester containing 10 mol % butylene succinate

Copolyester was synthesized and characterized as having 89.9 mol % ethylene succinate units and 10.1 mol % butylene succinate units in a random sequence, as revealed by NMR. Isothermal crystallization kinetics was studied in the temperature range (T_c) from 30 to 73 °C using differential scanning calorimetry (DSC). The melting behavior after isothermal crystallization was investigated using DSC by varying the T_c, the heating rate and the crystallization time. DSC curves showed triple melting peaks. The melting behavior indicates that the upper melting peaks are associated primarily with the melting of lamellar crystals with various stabilities. As the T_c increases, the contribution of recrystallization slowly decreases and finally disappears. A Hoffman‐Weeks linear plot gives an equilibrium melting temperature of 107.0 °C. The spherulite growth of this copolyester from 80 to 20 °C at a cooling rate of 2 or 4 °C/min was monitored and recorded using an optical microscope equipped with a CCD camera. Continuous growth rates between melting and glass transition temperatures can be obtained after curve‐fitting procedures. These data fit well with those data points measured in the isothermal experiments. These data were analyzed with the Hoffman and Lauritzen theory. A regime II → III transition was detected at around 52 °C. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2431–2442, 2008     

Step-scan TMDSC and high rate DSC study of the multiple melting behavior of poly(1,3-propylene terephthalate)

The multiple melting behavior of poly(1,3-propylene terephthalate) (PPT) samples after isothermal crystallization from the melt was studied. The step-scan temperature-modulated differential scanning calorimetry (TMDSC) and high rate DSC were used to investigate this behavior in conjunction with standard DSC, wide-angle X-ray diffraction (WAXD) and polarizing light microscopy (PLM). The effect of PPT average molecular weight on the melting was also examined. In general multiple endotherms after isothermal crystallization of PPT were attributed to a continuous crystal perfection process during the subsequent heating scan via melting-recrystallization-remelting. Multiple melting behavior was more pronounced for the low molecular weight PPT. Step-scan TMDSC showed that extensive recrystallization occurs in PPT samples, especially after rapid isothermal crystallization. In fact two recrystallization exothermic peaks were observed. High rate DSC revealed the initial morphology generated during the isothermal step and showed that the low and middle peaks are associated with melting of primary crystals while the high temperature peak should be attributed to melting of recrystallized material.     

Crystallization kinetics and melting behavior of syndiotactic 1,2‐polybutadiene

Differential scanning calorimetry was used to investigate the isothermal crystallization, subsequent melting behavior, and nonisothermal crystallization of syndiotactic 1,2‐polybutadiene (st‐1,2‐PB) produced with an iron‐based catalyst system. The isothermal crystallization of two fractions was analyzed according to the Avrami equation. The morphology of the crystallite was observed with polarized optical microscopy. Double melting peaks were observed for the samples isothermally crystallized at 125–155 °C. The low‐temperature melting peak, which appeared approximately 5 °C above the crystallization temperature, was attributed to the melting of imperfect crystals formed by the less stereoregular fraction. The high‐temperature melting peak was associated with the melting of perfect crystals formed by the stereoregular fraction. With the Hoffman–Weeks approach, the value of the equilibrium melting temperature was derived. During the nonisothermal crystallization, the Ozawa method was limited in obtaining the kinetic parameters of st‐1,2‐PB. A new method that combined the Ozawa method and the Avrami method was employed to analyze the nonisothermal crystallization of st‐1,2‐PB. The activation energies of crystallization under nonisothermal conditions were calculated. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 553–561, 2005     

Multiple melting behavior of poly(lactic acid) filled with modified carbon black

Two melting peaks are generally observed in a heating scan for isothermally crystallized poly(lactic acid) (PLA)/carbon black (CB) and PLA/modified carbon black (MCB) composites. To investigate the origin of the above double melting behavior, the melting behavior after isothermal crystallization was analyzed with differential scanning calorimetry, wide‐angle X‐ray diffraction, and small angel X‐ray scattering techniques. The double melting of the crystallized samples can be explained by the model of two populations of lamellae, the double peaks of low and high temperatures are contributed to the melting of the small lamellae produced by secondary crystallization and that of the major crystals formed in the primary crystallization process, respectively. Spherulitic growth rates of the neat PLA and PLA/MCB composite were analyzed and the occurrence of a regime transition was demonstrated. For the PLA, a clear regime transition was observed at around 125 °C. For the PLA/MCB, it occurred at 130 °C. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1971–1980, 2009     

Recent developments in thermal analysis of polymers: Calorimetry in the limit of slow and fast heating rates

This review focuses on new insights into the crystal melting transition and the amorphous glass transition of polymers that have been gained through recent advances in thermoanalytical methods. The specific heat capacity can now be studied under two extreme limits, that is, under quasi‐isothermal conditions (limit of zero heating rate) and, at the other end of the scale, under rapid heating conditions (heating rates on the order of thousands of degrees per second), made possible through nanocalorimetry. The reversible melting, and multiple reversible melting, of semicrystalline polymers is explored using quasi‐isothermal temperature modulated differential scanning calorimetry, TMDSC. The excess reversing heat capacity, above the baseline, measured under nearly isothermal conditions is attributed to locally reversible surface melting and crystallization processes that do not require molecular nucleation. Observations of double reversible melting endotherms in isotactic polystyrene suggest existence of two distinct populations of crystals, each showing locally reversible surface melting. The second subject of the review, nanocalorimetry, is utilized to study samples of small mass under conditions of very fast heating and cooling. The glass transition properties of thin amorphous polymer films are observed under adiabatic conditions. The glass transition temperature appears to be independent of film thickness, and is observed even in ultra‐thin films. Recrystallization and reorganization during rapid heating are studied by nanocalorimetry of semicrystalline polymers. The uppermost endotherm seen under normal DSC scanning of poly(ethylene terephthalate) is caused by reorganization, and vanishes under the rapid heating conditions (3000K/s) provided by nanocalorimetry. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 629–636, 2005     

Crystallization and melting of narrow composition distribution polyethylenes: Investigation and implications of crystal thickening

The crystal structure produced during the isothermal crystallization of polyethylene (PE) copolymers with a broad range of comonomer concentrations was determined by the measurement of the melting endotherms directly after crystallization. PE copolymers with higher concentrations of short‐chain branches (≥10 branches per 1000 total carbon atoms) exhibited strong resistance to crystal thickening during isothermal crystallization. Negligible thickening, estimated to be only about 0.1 nm in 10 min of isothermal crystallization, was observed. The side‐chain branches apparently acted as limiting points of chain incorporation into the crystals, which exhibited great resistance to the modification of their position, that is, crystal thickening. Even with long periods (up to 8 h) of isothermal storage, crystal thickening was very small or negligible, about 0.3 nm. The crystal thickness was calculated from differential scanning calorimetry data. The behavior of copolymers with lower branching concentrations and the unbranched PE homopolymer was quite different from that of the copolymers with higher branching. Polymers with low or no branching exhibited the initial crystallization of a thinner crystal population, which thickened substantially with increasing time. The thickening observed for these lower or unbranched polymers was an order of magnitude larger, that is, 1.6–2.0 nm in 10 min of isothermal crystallization. Copolymers with higher concentrations of branching had relatively short sequence lengths of ethylene units between branch points, and this resulted in strong control over the crystal thickness by the branch points and great resistance to crystal thickening, even with long times of isothermal crystallization. Copolymers with low concentrations of branching had relatively long sequence lengths of ethylene units between branch points, and this resulted in little control over the crystal thickness by the branch points and rapid crystal thickening upon isothermal crystallization. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 235–246, 2003     

Multiple melting behavior of isotactic polypropylene and poly(propylene-co-ethylene) after stepwise isothermal crystallization

The multiple melting behavior of several commercial resins of isotactic polypropylene (iPP) and random copolymer, poly(propylene-co-ethylene) (PPE), after stepwise isothermal crystallization (SIC) were studied by differential scanning calorimeter and wide-angle X-ray diffraction (WAXD). For iPP samples, three typical melting endotherms appeared after SIC process when heating rate was lower than 10 °C/min. The WAXD experiments proved that only α-form crystal was formed during SIC process and no transition from α1- to α2-form occurred during heating process. Heating rate dependence for each endotherm was discussed and it was concluded that there were only two major crystals with different thermal stability. For the PPE sample, more melting endotherms appeared after stepwise isothermal crystallization. The introduction of ethylene comonomer in isotactic propylene backbone further decreased the regularity of molecular chain, and the short isotactic propylene sequences could crystallize into γ-form crystal having a low melting temperature whereas the long sequences crystallized into α-form crystal having high melting temperature.     

Crystallization and melting of a branched polyethylene with precisely controlled chemical structure

The heat capacity of a linear polyethylene with dimethyl branches, at every 21st backbone atom was analyzed by differential scanning calorimetry (DSC) and quasi-isothermal temperature-modulated DSC. This novel copolyethylene (PE2M) is relatively difficult to crystallize from the melt. On subsequent heating, a first, sharp melting peak is followed by a sharp cold-crystallization and crystal perfection and a smaller endotherm, before reaching the main melting at 315–320 K, close to the melting temperatures of eicosane and tetracontane. The low-temperature melting is sensitive to the cooling rate and disappears below 1.0 K min⁻¹. The cold crystallization can be avoided by heating with rates faster than 80 K min⁻¹. The PE2M exhibits some reversing and reversible melting, which is typical for chain-folded polymers. The glass transition of semicrystalline PE2M is broadened and reaches its upper limit at about 260 K (midpoint at about 0.355 K). Above this temperature, the crystals seem to have a heat capacity similar to that of the liquid. A hypothesis is that the melting transition can be explained by changes in crystal perfection without major alteration of the crystal structure and the lamellar morphology. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3461–3474, 2006     

Effect of molecular structure on rheological and crystallization properties of polyethylenes

This article describes the development of reliable techniques to measure the isothermal crystallization rates (ICR) under quiescent as well as under small amplitude, oscillatory shear conditions. Quiescent crystallization rates were obtained using a differential scanning calorimeter. Those under small amplitude shear were obtained using Rheometrics rheometers. It is shown how a small amount of long-chain branching in high-density polyethylene homopolymer (HDPE) dramatically influences rheological properties and enhances ICR. For these HDPEs, the rate increases with the increase in long-chain branching. The general application of isothermal crystallization studies, however, should be done with great caution. This is because the fundamentals of isothermal crystallization require that it be done on the basis of a fixed undercooling with respect to the equilibrium melting temperature. Such a temperature is ill-defined for the commercial polymers having broad molecular weight distribution (MWD). Nonetheless, a practical procedure is outlined wherein the melting curve of a previously isothermally crystallized sample is used as a substitute for judging the equilibrium melting point and in deciding the selection of a proper crystallization temperature. Even this new procedure may not be applicable for polymers having heterogeneous short-chain branching distribution. © 1996 John Wiley & Sons, Inc.     

Reversible and irreversible heat capacity of poly(trimethylene terephthalate) analyzed by temperature‐modulated differential scanning calorimetry

The heat capacity of poly(trimethylene terephthalate) (PTT) has been analyzed using temperature‐modulated differential scanning calorimetry (TMDSC) and compared with results obtained earlier from adiabatic calorimetry and standard differential scanning calorimetry (DSC). Using quasi‐isothermal TMDSC, the apparent reversing and nonreversing heat capacities were determined from 220 to 540 K, including glass and melting transitions. Truly reversible and time‐dependent irreversible heat effects were separated. The extrapolated vibrational heat capacity of the solid and the total heat capacity of the liquid served as baselines for the analysis. As one approaches the melting region from lower temperature, semicrystalline PTT shows a reversing heat capacity, which is larger than that of the liquid, an observation that is common also for other polymers. This higher heat capacity is interpreted as a reversible surface or bulk melting and crystallization, which does not need to undergo molecular nucleation. Additional time‐dependent, reversing contributions, dominating at temperatures even closer to the melting peak, are linked to reorganization and recrystallization (annealing), while the major melting is fully irreversible (nonreversing contribution). © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 622–631, 2000     

Crystallization kinetics and multiple melting phenomena of a flame‐retardant phosphorus containing copolyester

Melt, cold isothermal crystallization kinetics, and multiple melting phenomena are investigated by differential scanning calorimetry (DSC) for a flame‐retardant phosphorus containing copolyester. The crystallization kinetics was investigated by the Avrami equation. The Avrami exponent is about 2.6 for melt crystallization and about 2 for cold crystallization. The crystallization activation energy for melt crystallization and for cold crystallization is −64.7 and 145.5, respectively. Three melting endotherms are found in the DSC scan, and they are explained in terms of secondary crystallization, primary crystallization, and recrystallization during the scan. A strong evidence of a two‐stage crystallization mechanism was also observed in the DSC isothermal experiment and X‐ray diffraction. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2269–2277, 1999     

New insights into the multiple melting behaviors of the semicrystalline ethylene‐hexene copolymer: Origins of quintuple melting peaks

A semicrystalline ethylene‐hexene copolymer (PEH) was subjected to a simple thermal treatment procedure as follows: the sample was isothermally crystallized at a certain isothermal crystallization temperature from melt, and then was quenched in liquid nitrogen. Quintuple melting peaks could be observed in heating scan of the sample by using differential scanning calorimeter (DSC). Particularly, an intriguing endothermic peak (termed as Peak 0) was found to locate at about 45 °C. The multiple melting behaviors for this semicrystalline ethylene‐hexene copolymer were investigated in details by using DSC. Wide‐angle X‐ray diffraction (WAXD) technique was applied to examine the crystal forms to provide complementary information for interpreting the multiple melting behaviors. Convincing results indicated that Peak 0 was due to the melting of crystals formed at room temperature from the much highly branched ethylene sequences. Direct heating scans from isothermal crystallization temperature (T_c, 104–118 °C) were examined for comparison, which indicated that the multiple melting behaviors depended on isothermal crystallization temperature and time. A triple melting behavior could be observed after a relatively short isothermal crystallization time at a low T_c (104–112 °C), which could be attributed to a combination of melting of two coexistent lamellar stack populations with different lamellar thicknesses and the melting‐recrystallization‐remelting (mrr) event. A dual melting behavior could be observed for isothermal crystallization with both a long enough time at a low T_c and a short or long time at an intermediate T_c (114 °C), which was ascribed to two different crystal populations. At a high T_c (116–118 °C), crystallizable ethylene sequences were so few that only one single broad melting peak could be observed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2100–2115, 2008     

Polydispersity of ethylene sequence length in metallocene ethylene/α‐olefin copolymers. II. Influence on crystallization and melting behavior

In this work, crystallization and melting behavior of metallocene ethylene/α‐olefin copolymers were investigated by differential scanning calorimetry (DSC) and atomic force microscopy (AFM). The results indicated that the crystallization and melting temperatures for all the samples were directly related to the long ethylene sequences instead of the average sequence length (ASL), whereas the crystallization enthalpy and crystallinity were directly related to ASL, that is, both parameters decreased with a decreasing ASL. Multiple melting peaks were analyzed by thermal analysis. Three phenomena contributed to the multiple melting behaviors after isothermal crystallization, that is, the melting of crystals formed during quenching, the melting‐recrystallization process, and the coexistence of different crystal morphologies. Two types of crystal morphologies could coexist in samples having a high comonomer content after isothermal crystallization. They were the chain‐folded lamellae formed by long ethylene sequences and the bundlelike crystals formed by short ethylene sequences. The coexistence phenomenon was further proved by the AFM morphological observation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 822–830, 2002     

Study on melting and recrystallization of poly(butylene succinate) lamellar crystals <Emphasis Type="Italic">via</Emphasis> step heating differential scanning calorimetry

Differential scanning calorimetry (DSC) has been widely applied to study crystallization and melting of materials. However, for polymeric lamellar crystals, the melting thermogram during heating process usually exhibits a broad endothermic peak or even multiple endotherms, which may result from changes of metastability via recrystallization process. Sometimes, the recrystallization exotherm cannot be observed due to its overlapping with the melting endotherm. In this work, we employed a step heating procedure consisting of successive heating and temperature holding stages to measure the metastability of isothermally crystallized poly(butylene succinate) (PBS) crystals. With this approach we could gain the fraction of crystals melted at different temperature ranges and quantitatively detect the melting-recrystallization behavior. The melting-recrystallization behavior depends on the polymer chain structure and the crystallization temperature. For instance, PBS block copolymer hardly shows recrystallization behavior while PBS oligomer and high molecular weight PBS homopolymer demonstrate remarkable melting-recrystallization phenomenon. High molecular weight PBS isothermally crystallized in the low temperature range shows multiple melting-recrystallization while those isothermally crystallized at elevated temperatures do not exhibit observable recrystallization behavior. Furthermore, the melting endotherms were fitted via the melting kinetics equations. The original isothermally crystallized lamellae demonstrate quite different melting kinetics from the recrystallized lamellar crystals that melt at the highest temperature range, which is attributed to the different degrees of stabilization. Finally, the mechanism of melting-recrystallization is briefly discussed. We propose that apparent melt-recrystallization phenomenon be observed when melting of preformed lamellar crystals and recrystallization of thicker lamellae have similar free energy barrier.     

Crystallization behavior and morphology of poly(butylene succinate) modified with rosin maleopimaric acid anhydride

The melting behavior, crystallization behavior, and morphology of PBSR, which is Poly(butylene succinate) modified with rosin maleopimaric acid anhydride (RMA), were investigated with differential scanning calorimetry (DSC) and polarized optical microscope (POM). The multiple endotherms were ascribed to the recrystallization during DSC measurement and the equilibrium melting temperature determined by the Peak L, which was associated with the fusion of the crystals grown by normal primary crystallization, was 125.9 °C. After the kinetic parameters for isothermal crystallization of PBSR were determined by Avrami equation, to make a detailed regime transition analysis, the well‐established Lauritzen–Hoffman equation was employed. The results indicated that there were two regimes, regime II and regime III, in the range of higher and lower crystallization temperature, respectively. The regime transition temperature is about 81 °C. At last, the spherulitic morphologies of PBSR after being crystallized isothermally at different temperature were observed with the help of POM. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2694–2704, 2005