Effects of functionalized multiwalled carbon nanotubes on the morphologies and mechanical properties of PP/EVA blend

The maleic anhydride‐grafted multiwalled carbon nanotubes (MWCNTs‐g‐MA) have been introduced into polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blend. To clearly describe the effects of MWCNTs‐g‐MA on the morphology and mechanical properties of PP/EVA blends, the selective distribution of MWCNTs‐g‐MA in the blends is realized through different sample preparation methods, namely, MWCNTs‐g‐MA disperse in EVA phase and MWCNTs‐g‐MA disperse in PP matrix. The results show that the distribution of MWCNTs‐g‐MA has an important effect on the final morphology of EVA and the crystallization structure of PP matrix. Compared with PP/EVA binary blend, distribution of MWCNTs‐g‐MA in PP matrix induces the aggregation of EVA phase at high EVA content and the decrease of spherulite diameters of PP matrix simultaneously. However, when MWCNTs‐g‐MA are dispersed in the EVA phase, they induce more homogeneous distribution of EVA, and the crystallization behavior of PP is slightly affected by MWCNTs‐g‐MA. The corresponding mechanical properties including impact strength and tensile strength are tested and analyzed in the work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1481–1491, 2009     

Phase morphology and mechanical properties of iPP/SEP blends

The effects of the addition of diblock copolymer poly(styrene‐b‐ethylene‐co‐propylene) (SEP) to isotactic polypropylene (iPP) on the morphology and mechanical properties were investigated. Phase morphologies of iPP/SEP blends up to a 70/30 weight ratio, prepared in Brabender Plasticoder, were studied with optical microscopy, scanning electron microscopy, transmission electron microscopy, and wide‐angle X‐ray diffraction. The addition of 2.5 wt % SEP caused a nucleation effect (by decreasing the crystallite and spherulite size) and randomization of the crystallites. With further SEP addition, the crystallite and spherulite size increased because of prolonged solidification and crystallization and achieved the maximum in the 80/20 iPP/SEP blend. This maximum was a result of the appearance of β spherulites and the presence of mixed α spherulites in the 80/20 iPP/SEP blend. Dispersed SEP particles were irregular and elongated clusters consisting of oval and spherical core–shell microdomains or SEP micelles. SEP clusters accommodated their shapes to interlamellar and interspherulitic regions, which enabled a well‐developed spherulitization even in the 70/30 iPP/SEP blend. The addition of SEP decreased the yield stress, elongation at yield, and Young's modulus but significantly improved the notched impact strength with respect to the strength of pure iPP at room temperature. Some theoretical models for the determination of Young's modulus of iPP/SEP blends were applied for a comparison with the experimental results. The experimental line was closest to the Takayanagi series model. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 566–580, 2001     

Polyamide 66/EPR‐g‐MA blends: mechanical modeling and kinetic analysis of thermal degradation

The present investigation deals with the mechanical, thermal, and morphological properties of binary nylon 66/maleic anhydride grafted ethylene propylene rubber (EPR‐g‐MA) blends at different dispersed phase (EPR‐g‐MA) concentrations. The effects of EPR‐g‐MA concentration and dispersed particle size on the mechanical properties of the blends were studied. Analysis of the tensile data in terms of various theoretical models revealed the variation of stress concentration effect with blend composition and the improvement of interfacial adhesion between dispersed rubber phase and nylon 66 matrix. The thermal degradation of the blends was analyzed by nonisothermal thermogravimetric analysis (TGA). It was found that the activation energy (E_a) and overall reaction order of thermal degradation decreased with increasing EPR‐g‐MA content. The scanning electron microscopic (SEM) analysis showed a significant decrease in dispersed particle size with increasing EPR‐g‐MA content, which was explained on the basis of the level of chemical interaction (in situ compatibilization) between nylon 66 and EPR‐g‐MA. The surface morphology of the nylon 66/EPR‐g‐MA blends was illustrated by the roughness of atomic force microscopy (AFM) images. Copyright © 2008 John Wiley & Sons, Ltd.     

The effect of phase‐separated morphology on the rheological properties of polystyrene/poly(vinyl methyl ether) blend

The effect of phase‐separated morphology on the rheological properties of polystyrene/poly(vinyl methyl ether) (PS/PVME) blend was investigated by optical microscopy (OM), light scattering (LS) method, and rheology. The blend had a lower critical solution temperature (LCST) of 112°C obtained by turbidity experiment using LS at a heating rate of 1°C/h. Three different blend compositions (critical 30/70 PS/PVME by weight) and two off‐critical (50/50 and 10/90)) were prepared. The rheological properties of each composition were monitored with phase‐separation time after a temperature jump from a homogeneous state to the preset phase‐separation temperature. For the 30/70 and 50/50 blends, it was found that with phase‐separation time, the storage and loss moduli (G′ and G″) increased at shorter times due to the formation of co‐continuous structures resulting from spinodal decomposition. Under small oscillatory shearing, shear moduli gradually decreased with time at longer phase‐separation times due to the alignment of co‐continuous structures toward the flow direction, as verified by scanning electron microscopy. However, for the 10/90 PS/PVME blend, the rheological properties did not change with phase‐separation times. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 889–906, 1999     

Morphology and mechanical properties of binary triblock copolymer blends

The influence of the morphology on the mechanical properties of binary styrene–butadiene (SB) triblock copolymer blends of a thermoplastic block copolymer and a thermoplastic elastomer (TPE) with different molecular architectures was studied with bulk samples prepared from toluene. Both block copolymers contained SB random copolymer middle blocks, that is, the block sequence S–SB–S. The two miscible triblock copolymers were combined to create a TPE with increased tensile strength without a change in their elasticity. The changes in the equilibrium morphology of the miscible triblock copolymer blends as a function of the TPE content (lamellae, bicontinuous morphology, hexagonal cylinders, and worms) resulted in a novel morphology–property correlation: (1) the strain at break and Young's modulus of blends with about 20 wt % TPE were larger than those of the pure thermoplastic triblock copolymer; (2) at the transition from bicontinuous structures to hexagonal structures (～35 wt % TPE), a change in the mechanical properties from thermoplastic to elastomeric was observed; and (3) in the full range of wormlike and hexagonal morphology (60–100 wt % TPE), elastomeric properties were observed, the strength greatly increasing and high‐strength elastomers resulting. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 429–438, 2005     

Selective localization of organoclay and effects on the morphology and mechanical properties of LDPE/PA11 blends with distributed and co‐continuous morphology

A study was made on the effect of small amounts of organically modified clay on the morphology and mechanical properties of blends of low‐density polyethylene and polyamide 11 at different compositions. The influence of the filler on the blend morphology was investigated using wide angle X‐ray diffractometry, scanning and transmission electron microscopy and selective extraction experiments. The filler was found to locate predominantly in the more hydrophilic polyamide phase. Although such uneven distribution does not have a significant effect on the onset of phase co‐continuity of the polymer components, it brings about a drastic refinement of the microstructure for the blends both with droplets/matrix and co‐continuous morphologies. In addition to the expected reinforcing action of the filler, the resulting fine microstructure plays an important role in enhancing the mechanical properties of the blends. This is essentially because of a good quality of stress transfer across the interface between the constituents, which also seems to benefit for a good interfacial adhesion promoted by the filler. Our results provide the experimental evidence for the capabilities of nanoparticles added to multiphase polymer systems to act selectively as a reinforcing agent for specific domains of the material and as a medium able to assist the refinement of the polymer phases during mixing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 600–609, 2010     

Effect of dispersed phase composition on morphological and mechanical properties of PET/EVA/PP ternary blends

Immiscible ternary blends of PET/EVA/PP (PET as the matrix and (PP/EVA) composition ratio = 1/1) were prepared by melt mixing. Scanning electron microscope results showed core‐shell type morphology for this ternary blend. Binary blends of PET/PP and PET/EVA were also prepared as control samples. Two grades of EVA with various viscosities, one higher and the other one lower than that of PP, were used to investigate the effect of components' viscosity on the droplet size of disperse phase. The effect of interfacial tension, elasticity, and viscosity on the disperse phase size of both binary and ternary blends was investigated. Variation of tensile modulus of both binary and ternary blends with dispersed phase content was also studied. Experimental results obtained for modulus of PET/EVA binary blends, showed no significant deviations from Takayanagi model, where considerable deviations were observed for PET/PP binary blends. Here, this model that has been originally proposed for binary blends was improved to become applicable for the prediction of the tensile modulus of ternary blends. The new modified model showed good agreement with the experimental data obtained in this study. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 251–259, 2010     

Effects of thermal annealing on the viscoelastic properties and morphology of bimodal hard/soft latex blends

The effects of thermal annealing on the viscoelastic properties and morphology of films prepared from bimodal latex blends containing equal weight fractions of soft and hard latex particles with controlled sizes were investigated. The thermal and viscoelastic properties of as‐dried and annealed samples were investigated with differential scanning calorimetry and dynamic mechanical analysis (DMA). Throughout the thermal annealing, the latex blend morphologies were also followed with atomic force microscopy and transmission electron microscopy (TEM). A particulate morphology, consisting of hard particles evenly dispersed in a continuous soft phase, was observed in the TEM micrographs of the as‐dried latex blends and resulted in an enhancement of the mechanical film properties at temperatures between the α relaxations of the soft and hard phases in the DMA thermograms. As soon as the thermal annealing involved temperatures higher than the glass‐transition temperature of the hard phase, the hard particles progressively lost their initial spherical shape and formed a more or less continuous phase in the latex blends. This induced coalescence of the hard particles was confirmed by the association of the experimental viscoelastic data with theoretical predictions, based on self‐consistent mechanical models, which were performed by the consideration of either a particulate or cocontinuous morphology for the bimodal latex blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2289–2306, 2005     

ABS blends with phenoxy: morphology,thermal, mechanical and rheological properties

Blends of ABS (acrylonitrile–butadiene–styrene) with phenoxy(poly(hydroxyether bisphenol A)) were prepared using a Branender single screw extruder. Scanning and transmission electron micrographs (SEM, TEM) showed a typical two-phase morphology; particle-in-matrix (90/10) (ABS/phenoxy by weight), 70/30, 10/90), island/sea (30/70) and co-continuous (50/50) morphologies. The glass transition temperature (T_g) of SAN was almost unchanged in the blends, while the T_g of phenoxy increased by about 5 °C in the blends. The synergistic effect of tensile modulus and strength was noted in ABS-rich blends, where a drastic drop of ductility was seen, and the results were interpreted in terms of rubber particle migration form SAN to phenoxy phase, which was visualized by TEM. Melt viscosity showed yield in ABS-rich blends, and generally followed the log additivity.     

Phase behavior,morphology, and mechanical properties of polyethylene-copolymer blends

Binary blends of unbranched polyethylene (PE) and 5-10% model ethylene-butene random copolymers are used to determine the effects of composition heterogeneity on phase separation in the melt, semicrystalline morphology, plane strain fracture toughness J_C and tensile modulus and yield strength. Slowly cooled samples of melt-miscible blends are appreciably tougher (J_C = 5.2 kJ/m²) than unblended PE (J_C = 2.7 kJ/m²). A blend with the same average short chain branch concentration, but which is phase separated in the melt state, has J_C= 3.3 kJ/m²; dispersed domains of amorphous polymer have little effect on toughness. Enhanced toughness is associated with nonuniform morphology formed on slow cooling “one phase” melts composed of chains with different amounts of branching. The relative number of chemically different chains, as opposed to absolute branch concentrations, seems most important. Tensile properties are relatively unaffected by blending at these levels. Results from these model blends are used to consider the properties of compositionally heterogeneous ethylene copolymers. © 1994 John Wiley & Sons, Inc.     

Blends of poly(carbonate) with poly(styrene) and poly(methylmethacrylate): phase morphology,mechanical, and thermal properties

This paper is concerned with the dependence of mechanical and thermal properties of heterogeneous blends of poly(carbonate) (PC) with poly(methyl-methacrylate) (PMMA) and with poly(styrene) (PS) on the concentration of the components. PS displays a very weak phase coupling in blends with PC, whereas PMMA is characterized by a strong coupling to PC. Experimental results as well as predictions based on composite theories are reported. The general finding is that mechanical properties, such as the tensile modulus and the dynamic shear modulus, as well as thermal properties, such as thermal expansion, are (i) only weakly affected by the occurrence of a phase inversion and of a continuous phase morphology, (ii) vary continuously with the concentration of the components, and (iii) are rather insensitive to the strength of the phase coupling. The theoretical predictions on the concentration—property relationship for these properties, based on a self-consistent approach, agree very well with those observed experimentally. The elongation at break as well as the yield stress, on the other hand, are strongly influenced by the nature of the phase coupling: a discontinuous variation of these properties with the composition is observed for PS/PC blends but not for PMMA/PC blends. The general conclusion is that a set of mechanical and thermal properties of heterogeneous blends can satisfactorily be predicted on the basis of rather simple composite theories.     

Poly(lactic acid)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer/sepiolite nanocomposites: Investigation of thermo‐mechanical and morphological properties

In this study, sepiolite nanoclay is used as reinforcing agent for poly(lactic acid) (PLA)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer (SEBS‐g‐MA) 90/10 (w/w) blend. Effects of sepiolite on thermal behavior, morphology, and thermomechanical properties of PLA/SEBS‐g‐MA blend were investigated. Differential scanning calorimetry results showed 7% improvement in crystallinity at 0.5 wt% of sepiolite. The nanocomposite exhibited approximately 36% increase in the tensile modulus and 17% increase in toughness as compared with the blend matrix at 0.5 and 2.5 wt% of sepiolite respectively. Field emission scanning electron microscopy and transmission electron microscopy images exhibited sepiolite‐induced morphological changes and dispersion of sepiolite in both PLA and SEBS‐g‐MA phases. Dynamic mechanical analysis and wide angle X‐ray diffraction present evidences in support of the reinforcing nature of sepiolite and phase interaction between the filler and the matrix. This study confirms that sepiolite can improve tensile modulus and toughness of PLA/SEBS‐g‐MA blend.     

Morphology, morphology development and mechanical properties of polystyrene/polybutadiene blends

Polystyrene/polybutadiene (PS/PB) blends with different plastic/rubber ratios were prepared by melt mixing. A detailed investigation on phase morphology development of 30/70 wt.% PS/PB blends as a function of processing conditions was quantitatively analyzed. Morphology is developed at the initial stages of mixing. Suitable blending conditions resulting in optimum phase morphology were obtained at 180 °C, 60 rpm and at 8 min mixing time. Phase morphologies of the blends were also studied as a function of composition. Mechanical properties of the blends were measured. Attempts were made to correlate the morphologies with the properties. Parallel-Voids model has been applied to characterize phase morphology of these blends.     

Thermal,physico‐mechanical,and morphological properties of HDPE graft‐copolymerized with polystyrene

In this study, polystyrene was graft‐copolymerized onto high‐density polyethylene (HDPE) by in situ polymerization of styrene monomer to change the physico‐mechanical and thermal properties of HDPE. The grafting was carried out in a Brabender‐type static mixer by injecting styrene monomer directly into the molten HDPE in the presence of a free‐radical initiator (lauroyl peroxide or LP). The effect of wt% of styrene and initiator concentrations on thermal, physico‐mechanical, and morphological properties of HDPE was investigated. The neat and modified HDPE was characterized by differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, Fourier transform infrared spectroscopy, scanning electron microscopy, and also by tensile strength and contact angle measurements. It was found that the increase in wt% of styrene and LP dosage reduced elongation at break, hygroscopic expansion and also the melting, and the crystallization temperatures of HDPE but increased its tensile strength. The tensile strength was increased from 14.6 MPa for the neat HDPE to 20.6 MPA for the 10 wt% of styrene grafted onto HDPE using 0.8% LP. Scanning electron microscopy results show that there was no phase separation, and the grafted polystyrene became integral part of HDPE. The results demonstrate that styrene could be used in melt compounding to improve various properties of HDPE. Copyright © 2015 John Wiley & Sons, Ltd.     

Orientation and relaxation study of polystyrene: Polystyrene/poly(phenylene oxide) blends

Polarization modulation infrared linear dichroism has been used to study the molecular orientation and relaxation of polystyrene/poly(2,6‐dimethyl 1,4‐phenylene oxide) (PS/PPO) miscible blends, containing up to 20% PPO, during and after a rapid uniaxial deformation above T_g. In general, it is found that both the PS and PPO chain orientation functions increase with stretching rate and PPO content, and decrease with temperature. For all blends investigated, between T_g + 5 and T_g + 13 °C, the relaxation occurs at the same rate for PS and PPO and, therefore, the relaxation times calculated are similar indicating, under those conditions, a strong relaxation coupling between the two polymers at both short and long times. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1405–1415, 2000     

Polypropylene/layered double hydroxide nanocomposites: Synergistic effect of designed filler modification and compatibilizing agent on the morphology,thermal, and mechanical properties

This work addresses the optimization of the morphology, thermal, and mechanical properties of polypropylene/layered double hydroxide (LDH) nanocomposites. For this, the nanofillers were modified by a calcination rehydration process using two surfactants, sodium dodecylsulfate (SDS) and sodium dodecylbenzenesulfonate, respectively. The nanofillers were characterized at each step of the modification process by thermal gravimetry, X‐ray diffraction, and Infra red spectroscopy. Furthermore, the impact of anionic modifiers on the filler surface energy and on the interactions toward water was analyzed. Polypropylene (PP)/LDH nanocomposites were then prepared by a melt intercalation process and a high molar mass maleic anhydride functionalized polypropylene (PPgMA) was introduced as a compatibilizer. The dispersion of LDH in the PP matrix was characterized and the thermal and mechanical properties of the corresponding nanocomposites were determined and discussed as a function of the filler modification, of the nanocomposite morphology, and of the filler/matrix interfacial properties. The nanocomposites prepared from SDS modified LDH and PPgMA exhibited superior properties thanks to an optimized filler dispersion state and improved interfacial interactions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 782–794     

Evaluation of the SEBS copolymer in the compatibility of PP/ABS blends through mechanical,thermal, thermomechanical properties,and morphology

Polypropylene (PP) blends with acrylonitrile-butadiene-styrene (ABS) were prepared using the styrene-ethylene-butylene-styrene copolymer (SEBS) as a compatibilizing agent. The blends were prepared in a co-rotational twin-screw extruder and injection molded. Torque rheometry, Izod impact strength, tensile strength, heat deflection temperature (HDT), differential scanning calorimetry, thermogravimetry, and scanning electron microscopy properties were investigated. The results showed that there was an increase in the torque of PA6/ABS blends with SEBS addition. The PP/ABS/SEBS (60/25/15%) blend showed significant improvement in impact strength, elongation at break, thermal stability, and HDT compared with neat PP. The elastic modulus and tensile strength have not been significantly reduced. The degree of crystallinity and the crystalline melting temperature increased, indicating a nucleating effect of ABS. The PP/ABS blends compatibilized with 12.5% and 15% SEBS presented morphology with well-distributed fine ABS particles with good interfacial adhesion. As a result, thermal stability has been improved over pure PP and the mechanical properties have been increased, especially impact strength. In general, the addition of the SEBS copolymer as the PP/ABS blend compatibilizer has the advantage of refining the blend's morphology, increasing its toughness and thermal stability, without jeopardizing other PP properties.     

Orientation and mechanical properties of PBT and its blends with a liquid-crystalline copolyester

Blends of poly (butylene terephthalate) (PBT) and a liquid-crystalline copolyester (60 mol % poly(p-hydroxy benzoic acid)/40 mol % polyethylene terephthalate) (LCP) were prepared in the melt state. The investigation of mechanical properties indicated that, for the processing conditions used, neither the addition of up to 30 wt % LCP to PBT nor the cooling history affected significantly the tensile modulus E. For oriented specimens, a marked improvement of E was obtained for all the blends, and increased with the LCP content. This improvement was more marked for slowly cooled samples. X-ray diffraction was used to quantify the orientation of the crystalline PBT and liquid-crystalline LCP phases. It was shown that neither the thermal history nor the presence of up to 30 wt % LCP affected the orientation behavior of the PBT crystalline phase. For the LCP phase, measurements were not possible for concentrations lower than 10 wt %, and were more difficult and less precise than for PBT. Nevertheless, it was possible to show that a better orientation was obtained for the slowly cooled samples and for higher concentrations of LCP in the blends. This correlated with the enhancement of mechanical properties observed for the oriented samples.     

Film-forming ability and mechanical properties of coalesced latex blends

The film-forming ability of latex blends (hard latex + soft latex) and the mechanical behavior at finite strain of latex blend films (soft matrix with tough inclusions) has been investigated. The maximum weight fraction of hard latex particles (ϕ_max) which still gives rise to transparent and crack-free films has been used as film-forming ability criterion. It was shown that when the T_g of the soft latex is low (T_g(soft) < 0°C), ϕ_max is constant and equal to 0.55 because the film-forming ability is controlled by contacts between hard particles. Nevertheless, the expected effect of T_g(soft) on film-forming ability is observed (i.e., ϕ_max decreases when T_g(soft) increases) when T_g(soft) is above 0°C. From the mechanical behavior point of view, it was shown that the two main parameters controlling the mechanical behavior of latex blend films are: the mechanical properties of the soft polymer because it represents the continuous matrix and the weight fraction of hard latex particles since they enhance the local deformation of matrix under load. However, it was also proven that debounding between the T_g latex particles and low T_g matrix occurs rapidly (at an elongation ratio ≈ 30%) during uniaxial strain experiments and has to be taken into account in order to gain a thorough understanding of the mechanical behavior of these biphasic films. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2093–2101, 1997     

The rheological,thermal, and mechanical properties for polypropylene and amorphous poly alpha olefin blends

Rheological, thermal, and mechanical properties of polypropylene homo polymer (PPH)/amorphous poly alpha olefin (APAO) blends as a function of molecular weight, comonomer type and content, and blend composition have been investigated. Homo APAO grade showed better compatibility than copolymerized ones in terms of rheological and thermal properties. The mechanical strength showed strong dependence on APAO content and type, and the impact strength and melt index rapidly increased for certain types of APAO at and above 30 wt%. On comparison with commercially used PPH/ethylene–propylene rubber (EPR) blend system, it is supposed that PPH/APAO blend can be successfully used in thermoplastic polyolefin applications. Copyright © 2007 John Wiley & Sons, Ltd.