Multi-cycle deformation of semicrystalline polymers: Observations and constitutive modeling

Experimental data are reported on isotactic polypropylene in multi-cycle uniaxial tensile tests where a specimen is stretched up to some maximum strain and retracted down to the zero minimum stress, while maximum strains increase with number of cycles. Fading memory of deformation history is observed: when two samples are subjected to loading programs that differ along the first n − 1 cycles only, their stress–strain diagrams coincide starting from the nth cycle. Constitutive equations are developed in cyclic viscoelasticity and viscoplasticity of semicrystalline polymers, and adjustable parameters in the stress–strain relations are found by fitting the experimental data. Results of numerical simulation demonstrate that the model predicts the fading memory effect quantitatively. To confirm that the observed phenomenon is typical of semicrystalline polymers, experimental data are presented in tensile cyclic tests with large strains on low density polyethylene and compressive cyclic tests on poly(oxymethylene).     

Cyclic viscoelastoplasticity and low-cycle fatigue of polymer composites

Observations are reported on a polymer composite (polyamide-6 reinforced with short glass fibers) in tensile relaxation tests with various strains, tensile creep tests with various stresses, and cyclic tests with a stress-controlled program (ratcheting with a fixed maximum stress and various minimum stresses). Constitutive equations are developed in cyclic viscoelastoplasticity of polymer composites. Adjustable parameters in the stress–strain relations are found by fitting observations in relaxation tests and cyclic tests (16 cycles of loading–unloading). It is demonstrated that the model correctly predicts experimental data in creep tests and dependencies of maximum and minimum strains per cycle on number of cycles up to fatigue fracture of specimens. The influence of strain rate and minimum stress on number of cycles to failure is studied numerically.     

Material effects during monotonic-cyclic loading

The effects commonly related with deformation caused by proportional and non-proportional loading types were identified experimentally. In the case of non-proportional cyclic loading along circular strain path the second order effects such as: phase shift between stress and strain signals was observed. An analysis of experimental data from tests under non-proportional cyclic loading along square strain path exhibited a significant reduction of stress independently on direction of deformation.The paper also presents experimental results concerning evaluation of an influence of cyclic loading on stress variations during monotonic deformation carried out on the pure copper and X10CrMoVNb9-1 steel. All strain controlled tests were performed at room temperature using thin-walled tubular specimens. The experimental programme contained selected combinations of monotonic and cyclic loadings, i.e. the torsion-reverse-torsion cycles were superimposed on the monotonic tension. It is shown that such cycles associated with monotonic tension caused essential variations of tensile stress. For both materials, a significant decrease of the axial stress was visible. The effects observed during monotonic and cyclic loading combinations were theoretically described using the Mróz and Maciejewski model.     

A constitutive model for the Mullins effect with changes in material symmetry

When an unfilled or particle reinforced rubber is subjected to cyclic loading–unloading with a fixed amplitude from its natural reference configuration, the stress required on reloading is less than on the initial loading for a deformation up to the maximum value of the stretches achieved. The stress differences in successive loading cycles are largest during the first and second cycles and become negligible after about 4–6 cycles. This phenomenon is known as the Mullins effect. In this paper new experimental data are reported showing the change in material symmetry for an initially undamaged and isotropic material subjected to uniaxial and biaxial extension tests. The effect of preconditioning in one direction on the mechanical response when loaded in a perpendicular direction is discussed. A simple phenomenological model is derived to account for stress softening and changes in material symmetry. The formulation is based on the theory of pseudo-elasticity, the basis of which is the inclusion of scalar variables in the energy function. When active, these variables modify the form of the energy function during the deformation process and therefore change the material response. The general formulation is specialized to pure homogeneous deformation in order to fit the new data. The numerical results are in very good agreement with the experimental data.     

An investigation about interference fit effect on improving fatigue life of a holed single plate in joints

In this article, the effect of interference fit on fatigue life of holed plate of mechanical joints was investigated both experimentally and numerically. In the experimental part, fatigue tests were carried out on the holed specimens of Al 7075-T6 alloy in which oversized steel pins were force fitted to them. These fatigue tests were conducted on open hole specimen and specimens with 1, 1.5, 2 and 4% nominal interference fit sizes at different cyclic longitudinal loads. From these tests the stress-life (S–N) data for different interference fit sizes were obtained. The results show that interference fit increases fatigue life compared to open hole specimens. In the numerical part of the investigation, 3D finite element simulations have been performed to obtain stress (or strain) histories and distributions around the hole due to interference fit and subsequent cyclic longitudinal loading using FEM package. The stress history from finite element (FE) simulation was used to explain the reason for fatigue life improvement in the interference fitted specimens.     

Experimental investigation of cyclic and time-dependent deformation of titanium alloy at elevated temperature

A novel cyclic deformation test program was undertaken to characterize macroscopic time dependent deformation of a titanium alloy for use in viscoplastic model development. All tests were conducted at a high homologous temperature, 650 °C, where there are large time dependent and loading rate dependent effects. Uninterrupted constant amplitude tests having zero mean stress or a tensile mean stress were conducted using three different control modes: strain amplitude and strain rate, stress amplitude and stress rate, and a hybrid stress amplitude and strain rate. Strain ratcheting occurred for all cyclic tests having a tensile mean stress and no plastic shakedown was observed. The shape of the strain ratcheting curve as a function of time is analogous to a creep curve having primary, steady state and tertiary regions, but the magnitude of the ratchet strains are higher than creep strains would be for a constant stress equal to the mean stress. Strain cycles interrupted with up to eight 2-h stress relaxation periods around the hysteresis loop, including hold times in each quadrant of the stress–strain diagram, were also conducted. Stress relaxation was path-dependent and in some cases the stress relaxed to zero. The cyclic behavior of these interrupted tests was similar even though each cycle was very complex. These results support constitutive model development by providing exploratory, characterization and validation data.     

Stress redistribution in notched specimens during fatigue cycling

Most materials exhibit a change in stress-strain relationship when subjected to fatigue stresses. In this work, the effect of this change on the stress distribution across the throat of notched-plate specimens of mild steel is examined. Using a set of strain gages, the strain distribution across the specimens was determined under dynamic conditions for various numbers of cycles. Tests of unnotched specimens were used to obtain the cyclic stress-strain properties for corresponding numbers of cycles, and from these data the stress distribution in the notched specimens was determined. Tests in which the strain amplitude at the notch root was held constant revealed a decreasing maximum stress with fatigue cycles. In another series of tests, in which the load amplitude was constant, the maximum stress amplitude was observed to decrease with number of fatigue cycles, despite an increasing strain amplitude. In both types of tests, the stress-concentration factor was observed to decrease with increasing number of fatigue cycles.     

Multiaxial creep and cyclic plasticity in nickel-base superalloy C263

Physically-based constitutive equations for uniaxial creep deformation in nickel alloy C263 [Acta Mater. 50 (2002) 2917] have been generalised for multiaxial stress states using conventional von Mises type assumptions. A range of biaxial creep tests have been carried out on nickel alloy C263 in order to investigate the stress state sensitivity of creep damage evolution. The sensitivity has been quantified in C263 and embodied within the creep constitutive equations for this material. The equations have been implemented into finite element code. The resulting computed creep behaviour for a range of stress state compares well with experimental results. Creep tests have been carried out on double notched bar specimens over a range of nominal stress. The effect of the notches is to introduce multiaxial stress states local to the notches which influences creep damage evolution. Finite element models of the double notch bar specimens have been developed and used to test the ability of the model to predict correctly, or otherwise, the creep rupture lifetimes of components in which multiaxial stress states exist. Reasonable comparisons with experimental results are achieved. The γ^′ solvus temperature of C263 is about 925 °C, so that thermo-mechanical fatigue (TMF) loading in which the temperature exceeds the solvus leads to the dissolution of the γ^′ precipitate, and a resulting solution treated material. The cyclic plasticity and creep behaviour of the solution treated material is quite different to that of the material with standard heat treatment. A time-independent cyclic plasticity model with kinematic and isotropic hardening has been developed for solution treated and standard heat treated nickel-base superalloy C263. It has been combined with the physically-based creep model to provide constitutive equations for TMF in C263 over the temperature range 20–950 °C, capable of predicting deformation and life in creep cavitation-dominated TMF failure.     

Law of damage accumulation and fracture criteria in highly filled polymer materials

We present the results of a large series of experiments aimed at the study of laws of damage accumulation and fracture in highly filled polymer materials under loading conditions of various types: monotone, repeated, low- and high-cycle, with varying type of stress state, dynamic (in general, more than 50 programs implemented on specimens from one lot of material). The data obtained in these test allow one to make conclusions about the constitutive role of the attained maximum of strain intensity when estimating the accumulated damage in the process of uniaxial tension by various programs (in particular, an additional cyclic deformation below the preliminary attained strain maximum does not affect the limit values of strain and stress in the subsequent active extension), about the strong influence of the stress state on the deformation and fracture, about the specific features of the nonlinear behavior of the material under the shock loading conditions and its influence on the repeated deformation. All tests are described (with an accuracy acceptable in practical calculations, both with respect to stresses and strains in the process of loading and at the moment of fracture) in the framework of the same model of nonlinear viscoelasticity with the same set of constants. The constants of the proposed model are calculated according to a relatively simple algorithm by using the results of standard uniaxial tension tests with constant values of the strain rate and hydrostatic pressure (each test for 2–3 levels of these parameters chosen from the ranges proposed in applications, each loading lasts until the fracture occurs, and one of the tests contains an intermediate interval of total loading and repeated loading) and one axial shock compression test if there are dynamic problems in the applications. The model is based on the use of the criterion fracture parameter which, in the class of proportional loading processes, is the sum of partial increments of the strain intensity on active segments of the process (where the strain intensity is at its historical maximum) with the form of the stress state and the intensity of strain rates taken into account.     

An experimental investigation on isoclinic parameters in viscoelastoplastic materials under cyclic stresses

Photovisco-elastoplasticity has been developed and applied to various problems in nonlinear stress analysis as an extension of photoelasticity into nonlinear photomechanics. In photoelasticity, because stress is simply related to strain, isochromatics are proportional to either the principal stress difference or the principal strain difference and isoclinics indicate the directions of either principal stresses or principal strains separately. However, in photovisco-elastoplasticity, these optical responses are nonlinearly related to both stress and strain state simultaneously. Thus isochromatics are related nonlinearly with both the principal stress and strain differences. Isoclinics depend on the direction of principal strain as well as that of principal stress. Concerning now isoclinic parameter: according to the results of experiments performed by us for the deformation state where the directions of principal stress and strain do not coincide with one another, it has been found that isoclinic parameter moves gradually from the direction of principal stress to that of principal strain with increasing viscous deformation under constant stress. In the present research, extending our previous investigations, the behavior of isoclinic parameter has been examined experimentally under cyclic stressing, where the direction of principal stress changes alternately. In the course of an experiment, the variation of isoclinic parameter in relation to the number of cycles was measured together with the corresponding strain state on the thin-walled tubular specimen of celluloid softened by heating, subjected to combined loading conditions consisting of constant axial tension and cyclic torsion. The results obtained may be summarized as follows.

1. The cyclic-variation phase of isoclinic parameter lags behind the cyclic-variation phase of the direction of principal stress. The phase difference between these cyclic variations remains constant regardless of the number of cycles.
2. Isoclinic parameter has a value close to the direction of the principal stress within a range of a small number of cycles and decreases with an increase in the number of cycles. However, it does not approach the direction of principal strain but a value between the direction of the principal stress and that of the principal strain, with a certain constant ratio to them.

     

A study of localisation in dual-phase high-strength steels under dynamic loading using digital image correlation and FE analysis

Tensile tests were conducted on dual-phase high-strength steel in a Split-Hopkinson Tension Bar at a strain-rate in the range of 150–600/s and in a servo-hydraulic testing machine at a strain-rate between 10^?3 and 10⁰/s. A novel specimen design was utilized for the Hopkinson bar tests of this sheet material. Digital image correlation was used together with high-speed photography to study strain localisation in the tensile specimens at high rates of strain. By using digital image correlation, it is possible to obtain in-plane displacement and strain fields during non-uniform deformation of the gauge section, and accordingly the strains associated with diffuse and localised necking may be determined. The full-field measurements in high strain-rate tests reveal that strain localisation started even before the maximum load was attained in the specimen. An elasto-viscoplastic constitutive model is used to predict the observed stress–strain behaviour and strain localisation for the dual-phase steel. Numerical simulations of dynamic tensile tests were performed using the non-linear explicit FE code LS-DYNA. Simulations were done with shell (plane stress) and brick elements. Good correlation between experiments and numerical predictions was achieved, in terms of engineering stress–strain behaviour, deformed geometry and strain fields. However, mesh density plays a role in the localisation of deformation in numerical simulations, particularly for the shell element analysis.     

Ratchetting of viscoplastic material with cyclic softening,part 1: experiments on modified 9Cr–1Mo steel

Uniaxial and multiaxial ratchetting tests were conducted at temperatures between 200 and 600 °C on modified 9Cr–1Mo steel, which exhibits both viscoplastic and cyclic softening behavior. Anomalous behavior was observed in the stress-controlled uniaxial ratchetting tests; the material exhibited outstanding ratchetting in the tensile direction under zero mean stress. Under the uniaxial conditions, the ratchetting deformation significantly depended on the loading rate and hold time in addition to parameters such as the maximum stress and stress ratio. The uniaxial ratchetting was also accelerated to a great extent when cyclic deformation was given before the ratchetting tests. Under the multiaxial conditions, the ratchetting depended on the steady stress, cyclic strain range and strain rate. The ratchetting progressed faster as the steady stress or strain range became larger, or the strain rate became smaller, as expected. Monotonic compression tests were carried out to investigate the reason for the rachetting under no mean stress. Strain range change tests were also conducted to investigate the effect of strain range on the cyclic softening behavior of the material in detail.     

Micromechanical modelling for effect of inherent anisotropy on cyclic behaviour of sand

The inherent anisotropy more or less exists in sand when preparing samples in laboratory or taking from field. The purpose of this paper is to model cyclic behaviour of sand by means of a micromechanical approach considering inherent anisotropy. The micromechanical stress–strain model developed in an earlier study by Chang and Hicher (2005) is enhanced to account for the stress reversal on a contact plane and the density state-dependent dilatancy. The enhanced model is first examined by simulating typical drained and undrained cyclic tests in conventional triaxial conditions. The model is then used to simulate drained cyclic triaxial tests under constant p′ on Toyoura sand with different initial void ratios and different levels of p′, and undrained triaxial tests on dense and loose Nevada sand. The applicability of the present model is evaluated through comparisons between the predicted and the measured results. The evolution of local stresses and local strains at inter-particle planes due to externally applied load are discussed. All simulations have demonstrated that the proposed micromechanical approach is capable of modelling the cyclic behaviour of sand with inherent and induced anisotropy.     

The evolution of crystalline stresses of a polycrystalline metal during cyclic loading

The presence of a positive average applied stress during cyclic uniaxial loading leads to a reduction in fatigue life of metallic parts. The metals are typically polycrystalline, with stresses varying from crystal to crystal due to differences in lattice orientation and slip system strength. Simulations enable us to better understand how polycrystals behave under cyclic loading and how the changing stress over many cycles influences fatigue life. Specifically, uniaxial cyclic simulations of pre-strained HY100 steel were conducted using an elastic viscoplastic continuum slip model employing a Taylor hypothesis. Stress-controlled loading conditions were employed to mimic fatigue tests on cold-bent bar specimens for three different load levels. The macroscopic axial strains and the crystal axial stresses were monitored during the cycles. The stress–strain response for the first cycle was used to determine the load input for the material point simulations. The peak values of crystal axial stress were found to evolve continuously with the number of loading cycles. It was found that the stress change in a crystal is influenced not only by its own orientation but also by the orientations of the other crystals in the aggregate. Furthermore, the distribution of crystal stresses after thousands of cycles at a lower stress amplitude closely resembled the distribution after tens of cycles at a larger stress amplitude.     

Simulation of failure under cyclic plastic loading by damage models

The purpose of this work is to simulate the evolution of ductile damage and failure involved by plastic strain reversals using damage models based on either continuum damage mechanics (CDM) or porosity evolution. A low alloy steel for pressure vessels (20MnMoNi55) was chosen as reference material. The work includes both experimental and simulation phases. The experimental campaign involves different kinds of specimens and testing conditions. First, monotonic tensile tests have been performed in order to evaluate tensile and ductile damage behaviour. Then, the cyclic yielding behaviour has been characterized performing cyclic plasticity tests on cylindrical bars. Finally, cyclic loading tests in the plastic regime have been made on different round notched bars (RNBs) to study the evolution of plastic deformation and damage under multiaxial stress conditions. The predictions of the different models were compared in terms of both, the specimens macroscopic response and local damage. Special emphasis was laid on predictions of the number of cycles prior to final failure and the crack initiation loci.     

The effect of microstructure on stress-induced martensitic transformation under cyclic loading in the SMA Nickel-Titanium

A combined experimental and analytical study to determine the configurations of transforming martensite during ambient temperature cyclic deformation of superelastic Nickel-Titanium has been conducted. Full-field, sub-grain-size microscale strain measurements were made in situ during cycling using distortion-corrected Digital Image Correlation combined with Scanning Electron Microscopy (SEM-DIC). Using grain orientation maps from Electron Backscatter Diffraction analysis, possible configurations of martensite formed during cyclic deformation were identified by matching the calculated and measured strain fields. This analysis showed that the inclusion of Correspondence Variants (CVs) in addition to Habit Plane Variants (HPVs) of transformed martensite was necessary to provide a robust fit between calculated and measured strain fields. The approach also provided evidence that there was a more rapid accumulation of residual strain in CV regions and that a correlation existed between residual strain accumulation and the loss of actively transforming martensite in later cycles. It was also found that regions of CVs could coexist with untransformed austenite and Habit Plane Variants (HPVs) in individual grains throughout the microstructure, and that these regions of CVs formed before the end of the macroscopic stress plateau. The CV structure that forms during the initial superelastic deformation of Nickel-Titanium plays a critical role in shaping and stabilizing subsequent martensite recovery during cyclic loading.     

A study of cyclic plastic stresses at a notch root

An experimental study is presented for cyclic plastic stresses at notch roots in specimens under constant-amplitude repeated tension and reversed loading. Edge-notched,K _T=2, 2024-T3 aluminum-alloy sheet specimens were cycled until local stress conditions stabilized. Local stress histories were determined by recording local strain histories during cycling and reproducting these histories in simple, unnotched specimens. The fatigue lives for these notched specimens were estimated using stabilized local stresses and an alternating vs. mean stress diagram for unnotched specimens of the same material. These predictions compared favorably with lives from S-N data for the notch configuration tested. In addition, an expression is presented for calculating local first-cycle plastic stresses. An acceptable correlation is shown between predicted stresses and experimental data within the scope of the investigation.