Comparative studies on the effect of duct height on heat transfer and flow behavior between co-angular and co-rotating type finned surface

This paper presents the comparative studies on the effect of duct height on heat transfer and flow behavior between co-angular and co-rotating type finned surface in duct. Experiments were performed to investigate the effect of duct height on heat transfer enhancement of a surface affixed with arrays (7 × 7) of short rectangular plate fins of a co-angular and a co-rotating type pattern in the duct. An infrared imaging system with the camera of TVS 8000 was used to measure the temperature distributions to calculate the local heat transfer coefficients of the representative fin regions. Pressure drop and heat transfer experiments were performed for both types of fin pattern varying the duct to fin height ratio (H _d/H _f) of 2.0–5.0. The friction factor calculated from the pressure drop shows that friction factor decreases with increasing the duct to fin height ratio (H _d/H _f) regardless of fin pattern and this is expected because the larger friction occurs for smaller duct to fin height ratios. Detailed heat transfer distribution gives a clear picture of heat transfer characteristics of the overall surface as well as the influence of the duct height. In addition, different flow behavior and flow structure developed by both patterns were visualized by the smoke flow visualization technique.     

Heat transfer for non-Newtonian laminar flow in internally finned pipes with uniform temperature

An analysis is presented for fully developed laminar convective heat transfer of non-Newtonian power-law fluids in pipes with internal longitudinal fins and uniform outside wall temperature. The governing momentum and energy equations have been solved numerically, with the influence of fin conductance. The distributions of fin temperature, fluid temperature and local heat flux (both at finned and unfinned surfaces) are presented. These are shown to be strongly dependent on finned pipe geometry, fluid flow behavior index and the fin conductance. Values of overall Nusselt number indicated significant heat transfer enhancement over finless pipes. The flow behavior index affects the no. of fins which maximizes the overall Nusselt number.     

Crystallization fouling of finned tubes during pool boiling: effect of fin density

Bubble characteristics such as density, size, frequency and motion are key factors that contribute to the superiority of nucleate pool boiling over other modes of heat transfer. Nevertheless, if heat transfer occurs in an environment prone to fouling, the very same parameters may lead to accelerated deposit formation due to concentration effects beneath the growing bubbles. This has led to the widely accepted design recommendation to maintain the heat transfer surface temperature below the boiling point if fouling may occur, e.g., in seawater desalination. The present paper aims at investigating the formation of deposits on finned tubes during nucleate pool boiling of CaSO₄ solutions. The test finned tubes are low finned tubes with fin densities of 19 and 26 fins/in. made from Cu–Ni. The fouling experiments were carried out at atmospheric pressure for different heat fluxes ranging from 100 to 300 kW/m² and a CaSO₄ concentration of 1.6 g/L. For the sake of comparison, similar runs were performed with smooth stainless steel tubes. The results show that: (1) the fouling resistance decreases with increasing fin density, (2) fouling on the finned tubes was reduced with increasing nucleate boiling activity and (3) if any fouling layer occurred on the finned tubes it could be removed easily.     

Comparison of heat transfer performance of tube bank fin with mounted vortex generators to tube bank fin with punched vortex generators

The results obtained from naphthalene sublimation heat/mass analogy experiments in selecting the optimum geometrical parameters of tube bank fin heat exchanger with fins mounted with vortex generators are compared with the results obtained from the condensing experiments of the real heat exchangers with vortex generators punched out on the fins. The results declare that VGs pouched or mounted on fin surfaces have only limited effects on heat transfer performance in the studied configurations; naphthalene sublimation method can be used to select fin patterns with reasonable reliability.     

Optimization of heat transfer through finned dissipators cooled by laminar flow

In the present work, the problem of optimizing the shape and the spacing of the fins of a thermal dissipator cooled by a fluid in laminar flow is studied. For a particular finned conduit, the velocity and temperature distributions on the transversal section are determined with the help of a finite element model and a global heat transfer coefficient is calculated. A polynomial lateral profile is proposed for the fins and the geometry is optimized in order to make the heat transfer coefficient as high as possible with the smallest dimensions or the lowest hydraulic resistance to the flow. The optimum fin profile and spacing, obtained by means of a genetic algorithm, are finally shown for different situations. Increases of 45% are obtained in the heat transfer coefficient referring to the maximum values which can be obtained with rectangular fin profiles.     

Visualization of pool boiling on enhanced surfaces

This work reports experiments to visualize nucleate boiling on an enhanced tubular surface having sub-surface tunnels and surface pores. The finned copper tube had 1575 fins/m (40 fins/in.) and 0.8 mm fin height. The fins are covered by a thin foil sheet having 0.23 mm pores at 1.5 mm pore pitch along each interfin region. Data are provided for two foil cover sheets, one copper and the other a transparent plastic. The uniqueness of this work is that the visualization method allowed direct observation of the boiling process in the subsurface tunnels. Use of a high speed camera with 30 × magnification allowed detailed observation of the evaporation process in the tunnels and of the vapor bubbles emerging from the pores. The experiments were conducted for saturated and subcooled boiling in the horizontal and vertical orientations. For the vertical tube, the saturated boiling experiments showed that all of the tunnels were vapor filled except for liquid menisci in the corners. This was also true for the horizontal tube at high heat flux. For the horizontal tube at low heat flux, portions of the tunnel length was liquid filled. A large portion (70–90%) of the region was vapor filled except for liquid menisci in the corners, and the remaining part of the region had oscillating menisci. These experiments provide conclusive proof that the heat transfer mechanism in the subsurface tunnels is evaporation on the menisci in the corners.     

Wing-type vortex generators for fin-and-tube heat exchangers

The effect of wing-type vortex generators on heat transfer and pressure drop of a fin-and-tube heat exchanger element was investigated. Local heat transfer was measured by liquid crystal thermography on the fin in the Reynolds number range of 600–2700. Flow losses were estimated from the measured pressure drop of an element. Delta winglets were used as vortex generators. Four fin-and-tube configurations were tested, an inline and a staggered arrangement, each with plain fins and with fins with a pair of vortex generators behind each tube. For the inline tube arrangement the vortex generators increase the heat transfer by 55–65% with a corresponding increase of 20–45% in the apparent friction factor. Results indicate that the vortex generators have the potential to reduce considerably the size and mass of heat exchangers for a given heat load.     

Experimental and numerical investigation on air-side performance of fin-and-tube heat exchangers with various fin patterns

Air-side heat transfer and friction characteristics of five kinds of fin-and-tube heat exchangers, with the number of tube rows (N = 12) and the diameter of tubes (D_o = 18 mm), have been experimentally investigated. The test samples consist of five types of fin configurations: crimped spiral fin, plain fin, slit fin, fin with delta-wing longitudinal vortex generators (VGs) and mixed fin with front 6-row vortex-generator fin and rear 6-row slit fin. The heat transfer and friction factor correlations for different types of heat exchangers were obtained with the Reynolds numbers ranging from 4000 to 10000. It was found that crimped spiral fin provides higher heat transfer and pressure drop than the other four fins. The air-side performance of heat exchangers with the above five fins has been evaluated under three sets of criteria and it was shown that the heat exchanger with mixed fin (front vortex-generator fin and rear slit fin) has better performance than that with fin with delta-wing vortex generators, and the slit fin offers best heat transfer performance at high Reynolds numbers. Based on the correlations of numerical data, Genetic Algorithm optimization was carried out, and the optimization results indicated that the increase of VG attack angle or length, or decrease of VG height may enhance the performance of vortex-generator fin. The heat transfer performances for optimized vortex-generator fin and slit fin at hand have been compared with numerical method.     

Heat transfer augmentation between impinging circular air jet and flat plate using finned surfaces and vortex generators

An experimental investigation is performed to study the effect of the finned surfaces and surfaces with vortex generators on the local heat transfer coefficient between impinging circular air jet and flat plate. Reynolds number is varied between 7000 and 30,000 based on the nozzle exit condition and jet to plate spacing between 0.5 and 6 nozzle diameters. Thermal infrared imaging technique is used for the measurement of local temperature distribution on the flat plate. Fins used are in the form of cubes of 2 mm size spaced at a pitch of 5 mm on the target plate and hexagonal prism of side 2.04 mm and height of 2 mm spaced at a pitch of 7.5 mm. Vortex generators in the form of a equilateral triangle of side 4 mm are used. Effect of number of rows of vortex generators, radius of a row, number of vortex generators in a row and inclination angle (i.e., the angle between the plane of the target plate and the plane of the vortex generators) on Nusselt number is studied. It is observed that the heat transfer coefficient between the impinging jet and the target plate is sensitive to the shape of the fin. The increase in the heat transfer coefficient up to 77% depending on the shape of the fin, nozzle plate spacing and the Reynolds number is observed. The augmentation in the heat transfer for the surfaces vortex generators are higher than that of the finned surfaces. The heat transfer augmentation in case of vortex generator is as high as 110% for a single row of six vortex generators at a radius of 1 nozzle diameter as compared to the smooth surface at a given nozzle plate spacing of 1 nozzle diameter and a Reynolds number of 25,000 at extreme radial location.     

Pool boiling performance of finned surfaces in R-113

Performance of horizontal copper heaters with a transverse fin structure was investigated for pool boiling heat transfer and critical heat flux limits. Data were obtained for 5.1 and 7.6 cm diameter structured cooper and brass heaters in saturated R-113 boiling at pressures ranging between 0.037 and 1 atm. The fin structure consisted of 0.16 cm×0.16 cm×0.32 cm high square fins with an interfin spacing of 0.16 cm. Following a similar methodology to Haley and Westwater¹, a numerical analysis of the heat transfer phenomenon was performed by solving the one-dimensional fin conduction equation with a non-linear heat transfer boundary condition obtained from the previously reported data for R-113 boiling on plain surfaces. The predictions agreed with the data at the 1 atm pressure levels but showed deviations at the low pressure levels. The results showed that, compared with plain surface heaters of the same diameters the finned structured surfaces investigated: (a) decreased the wall temperature differences for a given heat flux and saturated pool boiling conditions, thus improving the nucleate boiling heat transfer coefficients, and (b) increased the critical heat flux limits, calculated as the power input divided by the heater projected area, by a factor of 2–2.5.     

Numerical analysis of laminar natural convection in enclosures with fins attached to an active wall

Vertical enclosures with conducting fins attached to the cold wall were considered. Side walls were kept at constant but different temperatures, while horizontal top and bottom walls were insulated. A conjugate formulation was used for the mathematical formulation of the problem, and a computer program based on the control volume approach and the SIMPLE algorithm was developed. Computations were performed to investigate the effects of the fin configuration and Rayleigh number on the flow structure and heat transfer. It was observed that the heat transfer rate through an enclosure can be controlled by attaching fins to the wall(s) of the enclosure. At low Rayleigh numbers (conduction controlled regime), the heat transfer rate increases with the increasing number of fins and the fin length. However, at higher Rayleigh numbers (convection dominant regimes), the heat transfer rate can be decreased or increased by properly choosing the number of fins and the fin lengths. Received on 07 April 1997     

Experimental study of convective heat transfer from a rotating finned tube in transverse air flow

 The convective heat transfer from fins to air has been evaluated using rotating annular fins subjected to an air flow parallel to the fins. The fin cooling is studied using infrared thermography. The thermal balance in a fin during its cooling process allows us to obtain the heat transfer coefficient from the temperature time evolution of the fin. Moreover, Particle Image Velocimetry allows us to obtain the flow field in the mid-plane between two fins. The influence of the fin spacing on the convective heat transfer is studied for various velocities of the superposed air flow and various fin rotational speeds. These tests were carried out for air flow Reynolds numbers (based on the shaft diameter and the velocity of the superposed air flow) between 2550 and 18200 and rotational Reynolds numbers (based on the shaft diameter and the peripheral speed) between 800 and 2.9 × 10⁴, for different fin spacings. Received: 14 May 1999/Accepted: 8 October 1999     

Three-dimensional numerical investigation of heat transfer for plate fin heat exchangers

In the present study, the potential of rectangular fins with 30° and 90° angle and 10 mm offset from the horizontal direction for heat transfer enhancement in a plate fin heat exchanger is numerically evaluated with conjugated heat transfer approach. The rectangular fins are mounted on the flat plate channel. The numerical computations are performed by solving a steady, three-dimensional Navier–Stokes equation and an energy equation by using Fluent software program. Air is taken as working fluid. The study is carried out at Re = 400 and inlet temperatures, velocities of cold and hot air are fixed as 300, 600 K and 1.338, 0.69 m/s, respectively. Colburn factor j versus Re design data is presented by using Fluent. The results show that the heat transfer is increased by 10 % at the exit of channel with fin angle of 30° when compared to channel without fin for counter flow. The heat transfer enhancement with fins of 30° and 90° for different values of Reynolds number with 300, 500 and 800 and for varying fin heights, fin intervals and also temperature distributions of fluids on the top and bottom surface of the channel are investigated for parallel and counter flow.     

Analysis of heat transfer in a partially wet radial fin assembly during dehumidification

This paper presents the analysis of heat transfer in a partially wet annular fin assembly during the process of dehumidification. In past studies, both fully dry and fully wet fins have been analyzed. New analytical formulation leading to a closed-form solution has been developed for a partially wet fin, which is most common in dehumidifier coil operation during air conditioning. The parameters that influenced the heat transfer rate in the finned tube structure are ratio of fin and wall thermal conductivities, ratio of fin thickness to fin pitch, ratio of wall thickness to fin pitch, ratio of fin length to fin pitch, cold fluid Biot number, ambient Biot number, the relative humidity and dry bulb temperature of the incoming air, and the cold fluid temperature inside the coil. Calculations were carried out to study the performance of the heat exchanger. The computed results included the temperature distribution in the wall and the fin and the fin efficiency.     

Genetic algorithm optimization for finned channel performance

Compared to a smooth channel,a finned channel provides a higher heat transfer coefficient;increasing the fin height enhances the heat transfer.However,this heat transfer enhancement is associated with an increase in the pressure drop.This leads to an increased pumping power requirement so that one may seek an optimum design for such systems.The main goal of this paper is to define the exact location and size of fins in such a way that a minimal pressure drop coincides with an optimal heat transfer based on the genetic algorithm.Each fin arrangement is considered a solution to the problem (an individual for genetic algorithm).An initial population is generated randomly at the first step.Then the algorithm has been searched among these solutions and made new solutions iteratively by its functions to find an optimum design as reported in this article.     

An experimental investigation on performance of rectangular fins on a horizontal base in free convection heat transfer

This paper reports an experimental study of free convection heat transfer from rectangular fin-arrays on a horizontal base. An experimental set-up was constructed and calibrated, 15 sets of fin-arrays and a base plate without fins were tested in atmosphere. Fin height was varied from 6 mm to 26 mm, fin spacing was varied from 6.2 mm to 83 mm. The base-to-ambient temperature difference was also varied independently and systematically with the power supply to heater ranging from 8 W to 50 W. Fin length and fin thicknesses were fixed at 100 mm and 3 mm, respectively. The experimental program was conducted so as to clearly delineate the separate roles of fin height, fin spacing and base-to-ambient temperature difference. It was found that for a given base-to-ambient temperature difference the convection heat transfer rate from fin-arrays takes on a maximum value as a function of fin spacing and fin height. For a given base-to-ambient temperature difference the enhancement of the convection heat transfer rate of fin-arrays relative to that for base plate without fins is strongly dependent on the fin spacing to fin height ratio and number of fins. A correlation was also presented relating the convection heat transfer rate of fin-arrays relative to that for base plate without fins with the relevant non-dimensional parameters. Received on 7 August 1997     

Performance analysis of extended surfaces subjected to fouling

 The time dependent performance of extended surfaces subjected to fouling is addressed in this work. Where fins are used for augmenting boiling heat transfer, the interaction of local values of temperature excess, fouling resistance and surface characteristics of the deposit can be quite complex. Taking typical asymptotic fouling growth parameters from literature for reverse solubility salts, three kinds of fin geometry are analysed – rectangular, triangular and annular. For various values of the fin parameter mL, the temperature distribution and variation of fouling resistance are obtained as a function of time. To interpret the performance of a fouled fin, a new term `cleanliness efficiency' is introduced. The necessity of choosing an optimal value of mL for the fin is also highlighted here. It is shown that for all three fin configurations, cleanliness efficiency differs little, thus simplifying the geometry dependence. The approach set out in this work will help in the design of finned heat exchangers subjected to fouling and thereby minimise their overdesign. Received on 12 July 2000     

Heat transfer from extended surfaces subject to variable heat transfer coefficient

The present article investigates the effect of locally variable heat transfer coefficient on the performance of extended surfaces (fins) subject to natural convection. Fins of different profiles have been investigated. The fin profiles presently considered are namely; straight and pin fin with rectangular (constant diameter), convex parabolic, triangular (conical) and concave parabolic profiles and radial fins with constant profile with different radius ratios. The local heat transfer coefficient was considered as function of the local temperature and has been obtained using the available correlations of natural convection for each pertinent extended surface considered. The performance of the fin has been expressed in terms of the fin efficiency. Comparisons between the present results for all fins considered and the results obtained for the corresponding fins subject to constant heat transfer coefficient along the fin are presented. Comparisons, i.e. showed an excellent agreement with the experimental results available in the literature. Results show that there is a considerable deviation between the fin efficiency calculated based on constant heat transfer coefficient and that calculated based on variable heat transfer coefficient and this deviation increases with the dimensionless parameter m.     

Heat transfer augmentation and pumping power in double-pipe heat exchangers

One of the criteria for evaluating the performance of a heat exchanger with extended surfaces is the pumping power required for a specified heat duty. The results of an experimental project to relate the pumping power to heat transfer augmentation in a double-pipe heat exchanger are reported. The inner, electrically heated pipe was provided with external, rectangular, axial extended surfaces with interruptions. Heat transfer augmentation and friction factors were determined for different configurations with air as the fluid. Starting with continuous fins, cuts were introduced in the fins to give four ratios of the finssegment length to the gap between the segments, and finally all the fins were removed, which resulted in smooth pipes. Five different mass flow rates in two different inner pipes were employed. Lengths, surface areas, and pumping powers for finned pipes are compared with those for smooth pipes. The average heat transfer coefficient increases with an increase in the frequency of the interruptions. For equal heat transfer rates a significant reduction in the lengths can be achieved by interrupted fins. In many cases the reduction in the length is also accompanied by a reduction in the pumping power.