Denitrogenation of acrylonitrile-butadiene-styrene copolymers using polyethylene glycol/hydroxides

Alkaline hydrolysis of acrylonitrile-butadiene-styrene (ABS) copolymers has been systematically investigated to demonstrate the use of reaction systems based on polyethylene glycol (PEG)/hydroxides for N-elimination from ABS. The structure of denitrogenated ABS has been characterized using elemental analysis, FTIR, ¹H-NMR, and solid state ¹³C CP-MAS NMR, indicating sequential hydrolysis as a plausible mechanism of elimination of N from ABS. The effects of reaction conditions such as solvent selection, reaction temperature, alkaline species and concentration, as well as PEG molecular weight were evaluated. At optimal conditions (THF, PEG600, 4.3 wt % of NaOH), as much as 93.1% of the original nitrogen content of ABS was removed in 2 h at 160 °C, while it is only 35.6% without PEG. This clearly demonstrates the high-efficiency of a PEG/hydroxides catalytic system for denitrogenation of ABS, stressing the potential of this method for denitrogenation of other N-containing polymers.     

Void formation due to gas evolution during the recycling of Acrylonitrile-Butadiene-Styrene copolymer (ABS) from waste electrical and electronic equipment (WEEE)

During processing of recycled ABS and ABS/HIPS blends, voiding defects can occur within the resulting material which can result in deterioration of mechanical properties. The voids were previously thought to be caused by the evolution of volatile substances during processing. This study investigated the recycling of post-consumer ABS from a variety of types of WEEE. The mechanical properties of the processed material were assessed and a combination of visual observation during processing and optical microscopy was used to identify the extent of voiding. It was found that flexural strength and ductility in particular decreased with increased levels of voids. The gases emitted during heating and processing were analysed using Gas Chromatography with Mass Spectroscopy (GCMS) and were found to be breakdown products of the original polymers. These seem to be present in the WEEE, either as polymerization residuals or as products of degradation during the initial service life rather than degradation products from reprocessing. The amounts of volatiles liberated were quantified, which showed that the volatile emissions from post-consumer material were of a similar magnitude to those seen with virgin material. More intensive or longer processing led to a reduction in the emissions and voiding and an improvement in strength, suggesting that there is a finite potential for volatile liberation, and that the problem could be overcome by the use of suitable processing conditions.     

Kinetics of isothermal thermogravimetrical degradation of PVC/ABS blends

The PVC/ABS blends were degradated by means of isothermal thermogravimetry at temperatures at 210...240°C in nitrogen. Applying the stationary point method to the data obtained from thermogravimetric curves, apparent activation energy, preexponential factor and compensation parameter for each blend were calculated. The constancy of compensation parameters points to an unchanged mechanism of poly (vinyl-chloride) (PVC) thermal degradation in the presence of acrylonitrile butadiene-styrene (ABS). Upon increasing the fraction of ABS in the blend up to 50% only the kinetics of the process is changed.     

Kinetic modeling of the thermal degradation of polyethylene and polystyrene mixtures

One possible process for recovering valuable chemical and petrochemical products from plastic waste is the stepwise thermal degradation of polymer mixtures. This potentially allows the step by step simultaneous separation of the different product fractions generated by the polymers of the blend. The aim of this paper is to investigate the effect of the mixing scale of the polymers and their interactions in the melt. Several thermogravimetric analyses were performed on small samples of polyethylene (PE) and polystyrene (PS) mixtures. Two types of operating conditions were adopted: the first one is a dynamic analysis with a linear increase of the temperature over time, the latter consists of two sequential isothermal steps. The experimental results confirm that if the mixing scale is poor, the decomposition of each polymer behaves independently of the presence of the other one. Conversely, when the mixing of the two polymers reaches the molecular scale, a co-pyrolysis takes place with partial interactions. A two phase system is assumed: one phase characterized by a larger PS fraction, the other one by a prevailing PE amount. In order to properly predict the kinetic interactions typical of the mixed phases, it was necessary to extend the detailed kinetic model already developed and validated for the single polymers. The resulting two phase model gives a satisfactory explanation of several experimental data from the thermal degradation of PE–PS mixtures.     

Detection of degradation of ABS materials via DSC

ABS is a well-known and widely-used rigid engineering polymer. The mechanical properties of ABS are critical to its proper functioning in a given application, such as a medical device. It is therefore important to retain those properties during processing, fabrication, and use. To that end, thermal analysis and mechanical testing were employed to understand the origin of observed mechanical property losses. Oxidation onset temperature (OOT) testing and differential scanning calorimetry (DSC) analysis indicated a slightly lower onset temperature and a higher glass transition temperature, respectively, for parts which demonstrated a reduction in mechanical properties. It is also demonstrated that degradation of the butadiene-phase of the ABS is responsible for the mechanical property reduction, and that this degradation only proceeds at an appreciable rate at elevated temperatures in the presence of oxygen.     

新型含磷阻燃剂的合成及阻燃PC/ABS的热稳定性能

通过9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)、乙烯基甲基二甲氧基硅烷(WD-23)和γ-氨丙基甲基二乙氧基硅烷(DB902)之间的反应,合成了一种新型含磷阻燃剂:10-(乙基甲基二甲氧基硅烷)-9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物/γ-氨丙基甲基二乙氧基硅烷共聚物(DPWDF).利用热重分析(TGA)研究了阻燃剂及阻燃PC/ABS的热稳定性.结果表明:480 ℃以后,阻燃剂在空气氛围中的残炭量比在氮气氛围中的高;阻燃剂提前于基体PC/ABS分解,有利于促进基体成炭,提高基体的高温残炭量.     

Production of valuable hydrocarbons by catalytic degradation of a mixture of post-consumer plastic waste in a fluidized-bed reactor

A mixture of post-consumer plastic waste (PE/PP/PS/PVC) was pyrolyzed over various catalysts using a fluid catalytic cracking (FCC) process operating isothermally at ambient pressure. Experiments with various catalysts gave good yields of valuable hydrocarbons with differing selectivity in the final products dependent on reaction conditions. A model based on kinetic and mechanistic schemes for the observed products associated with chemical reactions and catalyst deactivation has been developed. The model gives a good representation of experimental results. It is also an improvement on the currently available empirical “lumping” techniques which are usually severely restricted in terms of product definitions. Additionally, this model represents the benefits of product selectivity for the chemical composition in relation to the effect of structurally different catalyst types, and the performance of the reaction temperature used as well as the particle size of the catalyst selected.     

Thermal degradation of flame-retardant compounds derived from castor oil

Castor oil is a non-edible plant oil produced in a large quantity annually. It is a triglyceride of primarily (approximately 90%) ricinoleic acid. The acid residues contain both a hydroxyl group and a double bond which permit ready functionalization. The hydroxyl group may be converted to phosphorus esters of varied structure while the unsaturation readily undergoes addition of bromine. Derivatives of castor oil containing phosphorus, bromine, or phosphorus and bromine have been prepared and fully characterized using spectroscopic and thermal methods. The thermal stability and mode of degradation for these compounds have been assessed using thermogravimetry and infrared spectroscopy. The primary mode of degradation for the phosphorus esters is elimination of the corresponding phosphorus acid (phosphates more readily than phosphonates). Brominated castor oil undergoes thermally induced dehydrobromination at relatively modest temperatures and this promotes dehydration (at temperatures well below that required for dehydration of unmodified castor oil). Brominated phosphorus esters of castor oil undergo degradation initiated by dehydrobromination.

     

Recycling of ABS and PC from electrical and electronic waste. Effect of miscibility and previous degradation on final performance of industrial blends

The aim of this work, within the framework of polymer recycling, is to upgrade waste from electrical and electronic equipment. Blends of the two major residues were prepared via a melt blending process. These are ABS consisting of a SAN thermoplastic matrix with a dispersed elastomeric (polybutadiene rubber) component and polycarbonate (PC). The effect of partial miscibility and previous degradation levels was investigated. Mechanical characterization of ABS/PC systems was carried out to determine the optimum composition range. Previous degradation levels of the two wastes were investigated by FTIR and little degradation was found on ABS due to the presence of a polybutadiene rubber which is more sensitive to thermo-oxidative processes but no significant degradation was found on PC. Differential scanning calorimetry (DSC) tests demonstrated certain miscibility between the two components by identifying two glass transition temperatures. This partial miscibility, together with the small degradation of the elastomeric component, contributes to a low interaction promoting a decrease on mechanical performance. Scanning electron micrographs (SEM) showed the system morphology and certain lack of adherence along SAN/polybutadiene interface related to degradation of polybutadiene spheres which act as stress concentrators. The use of the equivalent box model (EBM) allowed to quantify the interaction level by determining an interaction/adherence parameter “A”, which turned to be lower than 1 and corroborated the lack of interaction.     

Thermal degradation of poly(vinylpyridine)s

The thermal stability and the temperature at which maximum degradation yields are detected were quite similar for both poly(2-vinylpyridine) (P2VP) and poly(4-vinylpyridine) (P4VP). However, considerable differences among the thermal degradation products of both polymers were detected indicating a correlation between the polymer structure and the degradation mechanism. Direct pyrolysis mass spectrometry analyses revealed that P2VP degrades via a complex degradation mechanism, yielding mainly pyridine, monomer, and protonated oligomers, whereas depolymerization of P4VP takes place in accordance with the general thermal behaviour of vinyl polymers. The complex thermal degradation behaviour for P2VP is associated with the position of the nitrogen atom in the pyridine ring, with σ-effect.     

Thermal degradation behaviour of a nearly alternating copolymer of vinylidene cyanide with 2,2,2-trifluoroethyl methacrylate

The thermal decomposition under non-oxidative conditions of a copolymer of vinylidene cyanide (VCN) and 2,2,2-trifluoroethyl methacrylate (MATRIF) was investigated by thermogravimetry (TG) and Pyrolysis-GC-MS. The type and composition of the pyrolytic products and the shape of the TG curve indicate that both the main thermal degradation process, with onset at 368 °C, and a minor weight loss at around 222 °C are mainly associated with random main-chain scission. The kinetic parameters were determined by means of dynamic and, in the case of the main degradation stage, also isothermal methods. The results obtained from the dynamic methods (Friedman, Flynn-Wall-Ozawa, and Kissinger, respectively) are in good agreement with those obtained from isothermal TG data. The activation energy was in the 177-213 kJ/mol range for the first stage, and 224-295 kJ/mol for the second stage, the highest respective values being determined from the kinetic analysis according to the Kissinger method.     

ABS/clay nanocomposites obtained by a solution technique: Influence of clay organic modifiers

Acrylonitrile-butadiene-styrene (ABS) polymer/clay nanocomposites were produced using an intercalation-adsorption technique from polymer in solution: polymer/clay suspensions were subjected to ultrasonic processing to increase the effectiveness of mixing. Several kinds of organically modified layered silicates (OMLS) were used to understand the influence of the surfactant nature on the intercalation-exfoliation mechanism. We show that only imidazolium-treated montmorillonite (DMHDIM-MMT) is stable at the processing temperature of 200 °C, used for hot-pressing, whereas alkyl-ammonium modified clays show significant degradation.The morphology of ABS based polymer nanocomposites prepared in this work was characterized by means of wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM). Dynamic-mechanical analysis (DMA) was used to determine the storage modulus and damping coefficient as a function of temperature, and to investigate the correlations between mechanical properties and morphology of the nanocomposites. The thermal stability was assessed by means of thermogravimetric analysis (TGA). DMA and TGA show that the nanocomposites based on imidazolium-modified clay out-perform the nanocomposites based on quaternary-ammonium-modified clays in terms of mechanical properties and thermal stability.     

Catalytic degradation of polyethylene using thermal gravimetric analysis and a cycled-spheres-reactor

Commercial samples of pure polyethylene were decomposed over H-ZSM-5 and Y-type zeolites using thermal gravimetric analysis (TGA) and a laboratory-scale-plant, so-called the cycled-spheres-reactor. By the TGA measurements, the activity and the deactivation behavior of the zeolite catalysts were determined. The plastic to catalyst ratio was varied to find out the optimal value for catalyst screening and for the operation of the cycled-spheres-reactor. In addition, the deactivation behavior of the zeolite catalysts was investigated. Y-type zeolites revealed lower activity and faster deactivation behavior than H-ZSM-5. Higher module of H-ZSM-5 and Y-type zeolite showed slower deactivation, but lower activity than lower module of those. Experiments in the cycled-spheres-reactor proved the results of the TGA measurements in terms of activity. The main products in the non-catalytic degradation were waxes, and when catalysts were applied, a high yield of oils was obtained at the expense of waxes. The product spectra of product oils obtained with catalysts lay mainly in the range C₄–C₁₀.     

Thermal behavior and degradation mechanism of poly(bisphenyl acryloxyethyl phosphate) as a UV curable flame-retardant oligomer

Poly(bisphenyl acryloxyethyl phosphate) (BPAEP) was blended in different ratios with urethane acrylate EB220 to obtain a series of UV curable flame-retardant resins. The thermal degradation mechanisms of their cured films in air were studied by thermogravimetric analysis, in situ FTIR and direct pyrolysis/mass spectrometry measurements. The results showed that BPAEP/EB220 blends have lower initial decomposition temperatures (T_di) and higher char residues than pure EB220, while BPAEP has the lowest T_di and the highest char residue. The degradation process of BPAEP was divided into three characteristic temperature regions, attributed to the decomposition of phosphate, ester group and alkyl chain, and aromatic structure in the film.     

Chemical Upcycling of Waste Plastics to High Value-Added Products via Pyrolysis: Current Trends,Future Perspectives,and Techno-Feasibility Analysis

Chemical upcycling of waste plastics into high-value-added products is one of the most effective, cost-efficient, and environmentally beneficial solutions. Many studies have been published over the past few years on the topic of recycling plastics into usable materials through a process called catalytic pyrolysis. There is a significant research gap that must be bridged in order to use catalytic pyrolysis of waste plastics to produce high-value products. This review focuses on the enhanced catalytic pyrolysis of waste plastics to produce jet fuel, diesel oil, lubricants, aromatic compounds, syngas, and other gases. Moreover, the reaction mechanism, a brief and critical comparison of different catalytic pyrolysis studies, as well as the techno-feasibility analysis of waste plastic pyrolysis and the proposed catalytic plastic pyrolysis setup for commercialization is also covered.     

Pyrolysis of solid waste in a rotary kiln: influence of final pyrolysis temperature on the pyrolysis products

Temperature is one of the most important parameters in pyrolysis reaction. In present work, an externally heated laboratory-scale rotary-kiln pyrolyser was designed and developed. The influence of final pyrolysis temperature (FPT) on the pyrolytic products of solid wastes has been studied. Raising FPT caused increasing gas yield and decreasing semi-coke yield. The average heat value of the gas also changed with FPT. The content of aliphatic hydrocarbons in PE tar increased initially and then decreased with increasing FPT. Parallel to this, the content of aromatic ring changed conversely. FPT had obvious influence on the primary and elemental analysis data of the semi-cokes. The CO₂ reactivity of the semi-cokes also varied with the FPT. The kinetic parameters of the semi-cokes were different for the same material at the different FPT.     

Morphological and thermal properties of ABS/montmorillonite nanocomposites using two different ABS polymers and four different montmorillonite clays

ABS/Clay nanocomposites were prepared using two ABS with different Acrylonitrile (AN) contents and four montmorillonite clays; a natural clay (CNa+) and three modified clays, Cloisites 10A, 20A, and 30B. The composites were prepared in a twin‐screw extruder. Results were analyzed considering the effect of clay and ABS type, on the clay dispersion, intercalation and exfoliation, as well as on the storage modulus and thermal stability of the nanocomposites. XRD and TEM confirm that when using an ABS with higher AN content (ABS2), a better dispersion and intercalation–exfoliation can be obtained. Cloisites 20A and 30B, respectively the one with greater initial intergallery spacing, but lower polarity and with smaller inter‐gallery spacing but greater polarity, produce the ABS nanocomposites with the greater intergallery spacing. Both ABS polymers have similar storage modulus and T_g and in both cases, the modulus increases with the 4 wt % clay. This increase is greater with the modified clays and slightly greater with the ABS2. T_g, from tan δ, increases very little with the 4 wt % clay, but again, this is slightly greater with ABS2. TGA and flammability tests show that the dispersed clay enhances the thermal stability and that the ABS with higher AN content produces a greater increase in fire retardancy. Tests also show that the better thermal stability and fire retardancy is obtained with the Cloisites 20A or 30B. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 190–200, 2008     

Evaluation of a spectroscopic tandem method using information theory

To obtain vital spectroscopic data, a specific tandem spectroscopic method consisting of excitation in the DC are separated from the evaporation process was applied. Recently developed tandem spectroscopic methods require a complex evaluation process that can be described by metrological characteristics and from them derived parameters. Evaluation of the novel method optimization process is a part of the application of some chosen, specific, and generally accepted statistical methods. For this purpose, it is suitable to determine parameters of the information theory. It is necessary to compare experimental parameters of the information theory with tolerance parameters representing the values which are supposed to be achieved. To evaluate the given parameters, influence of the concentration range used was taken into account.     

Recycling of fibre-reinforced polymeric waste by pyrolysis: thermo-gravimetric and bench-scale investigations

A variety of composite wastes were pyrolysed in a bench-scale, static-bed reactor at 350–800 °C. The samples under investigation included composites of polyesters, phenolic and epoxy resins, and polypropylene, reinforced with glass and/or carbon fibre. Both the product mass balance and gas composition were dependent on the polymer matrix, pyrolysis temperature and, at the higher temperatures studied, the decomposition of thermally unstable fillers present in several samples, most notably calcium carbonate. The waste samples were also pyrolysed in a thermo-gravimetric analyser and the Arrhenius kinetic parameters of the main decomposition reactions were calculated using a non-isothermal method. The thermograms are discussed in relation to the results of the bench-scale work and related to the decomposition behaviour of individual sample components.