Long-Term Potentiodynamic Testing and Tribometric Properties of Amorphous Alloy Coatings under Saline Environment

Protective coatings for harsh environments are always welcome, but they must overcome profound challenges, including corrosion and wear resistance. The purpose of this study is to look into the long-term potentiodynamic polarization measurements and dry tribometric behavior of plasma-sprayed amorphous coatings on AISI 1035 mild steel. To investigate the impact of unique active polarization potentials on the electrochemical studies of the iron-based amorphous layer, which compares favorably to AISI 1035 mild steel, the active potential polarization curve and friction coefficient tests were performed. Scanning electron microscopy (SEM) and energy dispersive x-ray (EDX) analyses were used to investigate the coating’s corrosion behavior. Their mechanical (Tribometric tests at higher sliding speeds) and chemical properties (electrochemical potentiodynamic polarization investigations) have also been thoroughly investigated. There is enough validation that these protective coatings can be used in hostile environments. The effects of long-term corrosion for 24 and 48 h were thoroughly examined. Tribometric examinations revealed that amorphous layers are highly resistant under dry conditions, as they offered a very low and stable friction coefficient less than 4 μ with micro Vickers hardness 1140 ± 22.14 HV, which is more than twice as compared to mild steel AISI 1035. The corrosion resistance of coatings in 3.5 wt % NaCl solution displays active transition characteristics of activation, passivation, over passivation, and pitting, as shown by the potentiodynamic polarization curves.     

Synthesis and performance of electroless Ni–P–TiCN composite coatings on Al substrate

Electroless Ni–P and Ni–P–TiCN composite coatings have been deposited successfully on Al substrates. Scanning electron microscopy (SEM) and energy dispersive X‐ray (EDX) techniques were applied to study the surface morphology and the chemical composition of the deposited films. Moreover, X‐ray diffraction (XRD) proved that Ni–P and Ni–P–TiCN deposits have amorphous structures. The properties of Ni–P–TiCN/Al composite films such as hardness, corrosion resistance and electrocatalytic activity were examined and compared with that of Ni–P/Al film. The results of hardness measurements reveal that the presence of TiCN particles with Ni–P matrix improves its hardness. Additionally, the performance against corrosion was examined using Tafel lines and electrochemical impedance spectroscopy techniques in both of 0.6 M NaCl and a mixture of 0.5 M H₂SO₄ with 2 ppm HF solutions. The results indicate that the incorporation of high dispersed TiCN particles into Ni–P matrix led to a positive shift of the corrosion potential and an increase in the corrosion resistance for all aluminum substrates after their coating with Ni–P–TiCN. In addition, Ni–P–TiCN/Al electrodes showed a higher electrochemical catalytic activity and stability toward methanol oxidation in 0.5 M NaOH solution compared with that of Ni–P/Al. Copyright © 2014 John Wiley & Sons, Ltd.     

Effects of exposure time on the anodic dissolution of Monel-400 in aerated stagnant sodium chloride solutions

The anodic dissolution of Monel-400 (63.0% Ni, 28–34% Cu) alloy after its immersion in freely aerated stagnant 3.5% NaCl solutions for 0, 24, and 72 h has been investigated. The study was carried out using a variety of electrochemical techniques and gravimetric measurements after varied exposure periods (5–160 days). The work was complemented by scanning electron microscopy and energy dispersive X-ray analyzer (SEM/EDX) investigations. The electrochemical measurements showed that Monel suffers both general and pitting corrosion. The severity of uniform corrosion decreased, while pitting one increased with increasing the immersion time to 24 h and further to 72 h before measurements. Gravimetric data indicated that the weight loss increased, while the corrosion rate decreased for Monel with time. SEM images and EDX profile analyses confirmed that the corrosion of Monel after 160 days immersion in NaCl solutions occurs due to the selective dissolution of nickel.     

Thermal conductivity of exfoliated graphite nanocomposites

Since the late 1990’s, research has been reported where intercalated, expanded, and/or exfoliated graphite nanoflakes could also be used as reinforcements in polymer systems. The key point to utilizing graphite as a platelet nanoreinforcement is in the ability to exfoliate graphite using Graphite Intercalated Compounds (GICs). Natural graphite is still abundant and its cost is quite low compared to the other nano–size carbon materials, the cost of producing graphite nanoplatelets is expected to be ~$5/lb. This is significantly less expensive than single wall nanotubes (SWNT) (>$45000/lb) or vapor grown carbon fiber (VGCF) ($40–50/lb), yet the mechanical, electrical, and thermal properties of crystalline graphite flakes are comparable to those of SWNT and VGCF. The use of exfoliated graphite flakes (xGnP) opens up many new applications where electromagnetic shielding, high thermal conductivity, gas barrier resistance or low flammability are required. A special thermal treatment was developed to exfoliate graphite flakes for the production of nylon and high density polypropylene nanocomposites. X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to assess the degree of exfoliation of the graphite platelets and the morphology of the nanocomposites. The thermal conductivity of these composites was investigated by three different methods, namely, by DSC, modified hot wire, and halogen flash lamp methods. The addition of small amounts of exfoliated graphite flakes showed a marked improvement in thermal and electrical conductivity of the composites.     

Corrosion behaviour of SiC and Al2O3 reinforced Al 7075 hybrid aluminium matrix composites by weight loss and electrochemical methods

The corrosion study of Al 7075 hybrid metal matrix composites reinforced with equal weight percents (2.5, 5, 7.5, and 10) of silicon carbide and aluminium oxide is investigated in the present work by weight loss and electrochemical methods. In this study, composite specimens prepared by the squeeze casting technique were analyzed at room temperature to estimate the rate of corrosion in a 3.5% NaCl solution for various intervals using the weight loss method. As a consequence, a hybrid Al7075 composite reinforced with 10% SiC and 10% Al₂O₃ had a lower corrosion rate of 0.9997 mmpy than pure Al7075, which had a maximum corrosion rate of 3.4481 mmpy. The corrosion rate of hybrid composites is determined by the tafel polarization method and the electrochemical impedance spectroscopic method. These experiments showed that the corrosion rate of the hybrid metal matrix composite Al7075 + 10% SiC +10% Al₂O₃ was 0.630 mmpy less than that of the monolithic 7075 alloy. The corrosion morphology behaviour of the Al 7075 and their hybrid composite samples is observed by SEM. The SEM micrographs implied that SiC and Al₂O₃ reinforcements with the matrix alloy produced good interfacial and intermetallic bonding and hence decreased the corrosion rate.     

Green synthesis of graphene nanosheets/ZnO composites and electrochemical properties

A green and facile approach was demonstrated to prepare graphene nanosheets/ZnO (GNS/ZnO) composites for supercapacitor materials. Glucose, as a reducing agent, and exfoliated graphite oxide (GO), as precursor, were used to synthesize GNS, then ZnO directly grew onto conducting graphene nanosheets as electrode materials. The small ZnO particles successfully anchored onto graphene sheets as spacers to keep the neighboring sheets separate. The electrochemical performances of these electrodes were analyzed by cyclic voltammetry, electrochemical impedance spectrometry and chronopotentiometry. Results showed that the GNS/ZnO composites displayed superior capacitive performance with large capacitance (62.2 F/g), excellent cyclic performance, and maximum power density (8.1 kW/kg) as compared with pure graphene electrodes. Our investigation highlight the importance of anchoring of small ZnO particles on graphene sheets for maximum utilization of electrochemically active ZnO and graphene for energy storage application in supercapacitors.     

Electrochemical and mechanical characteristics of Al-(x)SiC composite fabricated by high energy compaction

Simultaneous compaction and sintering using the energy generated by the underwater explosion is a rapid method that does not have the negative consequences of normal sintering, such as unwanted reactions between components and grain growth. For this reason, this study used the energy from this process to produce Al/SiC composites with different amounts of SiC. As a result, 10, 20, and 30% of SiC powder were added to the Al powder, and then the samples were produced by compression under the influence of an underwater explosion. The results showed that as the amount of SiC increased, the samples' density and the amount of porosity for further agglomeration increased. Microstructural examination by Scanning Electron Microscopy (SEM) confirmed the increase in agglomeration with increasing SiC. Besides, Samples experienced an increase in hardness as the amount of SiC raised. Adding 10% of SiC increased the flexural strength while adding more (20 and 30%) increased the agglomeration resulting in a decrease in strength and elongation. Polarization and impedance spectroscopy (EIS) methods were used to study the samples' electrochemical behavior in a 3.5% NaCl solution. Results showed that the addition of SiC particles up to 10% (wt%) reduces the corrosion density from 9.7 (μA/cm²) to 2.06 (μA/cm²). The Al–10%SiC composite had the lowest corrosion current density compared to 20% and 30% SiC composites. In addition, the polarization resistance of the Nyquist plot for pure Al and Al composite containing 10% SiC was 3965 and 7862, respectively. Therefore, these results showed the beneficial effect of 10% SiC as reinforcing particles on the corrosion behavior of Al composites and thus improved corrosion resistance.     

Optimization of mechanical properties of polypropylene/talc/graphene composites using response surface methodology

This paper investigated the reinforcing effects of a hybrid filler, including talc and exfoliated graphene nanoplatelets (xGnPs), in polypropylene (PP) composites. In order to increase the interphase adhesion, maleic anhydride grafted polypropylene (MAPP) was added as a compatibilizing agent to the PP/talc/xGnP composites. The experiments were designed according to response surface methodology (RSM) to optimize the effects of three variable parameters, namely talc, MAPP and xGnP, on the mechanical properties. In the sample preparation, three levels of filler loading were used for talc (0, 15, 30 wt%), xGnP (0, 0.75, 1.5 wt%) and MAPP (0, 2, 4 wt%). From the analysis of variance (ANOVA), it was found that the talc and xGnP play a significant role in the mechanical properties and morphology of the composites, as proven by scanning electron microscopy (SEM) and differential scanning calorimeter (DSC). In order to simultaneously maximize these mechanical properties, the desirable values of the additives were predicted to be 30 wt% for talc, 4 wt% for MAPP and 0.69 wt% for xGnP. The obtained normal probability plots indicated good agreement between the experimental results and those predicted by the RSM models.     

Preparation of Fe2O3-exfoliated graphite composite and its electrochemical properties investigated in alkaline solution

In the present work, a simple method of preparation of FeCl₄⁻- graphite intercalation compounds from HCl/FeCl₃ solution with the aid of chemical oxidant is presented. Based on X-ray diffraction measurements it was concluded, that stages 8, 6, and 5 FeCl₄⁻-graphite intercalation compounds were obtained. The compounds thus obtained were thermally treated to obtain Fe₂O₃-exfoliated graphite composites. The dispersion of Fe₂O₃ in the exfoliated graphite flakes was examined with the aid of the energy dispersive X-ray analysis combined with a scanning electron microscopy. Electrochemical behavior of electrodes was investigated in 6 M KOH solution. Electrochemical investigations proved the formation of FeOOH on the surface of exfoliated graphite during the anodic process. Besides, electrochemical investigations showed that the lower limit potential strongly affects the redox behavior of the Fe₂O₃-EG electrode.     

Facile synthesis of mesophase pitch/exfoliated graphite nanoplatelets nanocomposite and its application as anode materials for lithium-ion batteries

Mesophase pitch (MP)/exfoliated graphite nanoplatelets (GNPs) nanocomposite has been prepared by an efficient method with an initiation of graphite intercalation compounds (GIC). X-ray diffraction, optical microscopy, high-resolution transmission electron microscopy and scanning electron microscopy analysis techniques are used to characterize the samples. It is observed that GIC has exfoliated completely into GNPs during the formation of MP/GNPs nanocomposite and the GNPs are distributed uniformly in MP matrix, which represent a conductive path for a movement of electrons throughout the composites. Electrochemical tests demonstrate that the carbonized MP/GNPs nanocomposite displays higher capacity and better cycle performance in comparison with the pure carbonized MP. It is concluded that such a large improvement of electrochemical performance within the nanocomposite may in general be related to the enhanced electronic conductivity, which is achieved by good dispersion of GNPs within MP matrix and formation of a 3D network of GNPs.     

Polylactide/exfoliated graphite nanocomposites with enhanced thermal stability,mechanical modulus,and electrical conductivity

We have prepared a series of polylactide/exfoliated graphite (PLA/EG) nanocomposites by melt‐compounding and investigated their morphology, structures, thermal stability, mechanical, and electrical properties. For PLA/EG nanocomposites, EG was prepared by the acid treatment and following rapid thermal expansion of micron‐sized crystalline natural graphite (NG), and it was characterized to be composed of disordered graphite nanoplatelets. It was revealed that graphite nanoplatelets of PLA/EG nanocomposites were dispersed homogeneously in the PLA matrix without forming the crystalline aggregates, unlike PLA/NG composites. Thermal degradation temperatures of PLA/EG nanocomposites increased substantially with the increment of EG content up to ～3 wt %, whereas those of PLA/NG composites remained constant regardless of the NG content. For instance, thermal degradation temperature of PLA/EG nanocomposite with only 0.5 wt % EG was improved by ～10 K over PLA homopolymer. Young's moduli of PLA/EG nanocomposites increased noticeably with the increment of EG content up to ～3 wt %, compared with PLA/NG composites. The percolation threshold for electrical conduction of PLA/EG nanocomposites was found to be at 3–5 wt % EG, which is far lower graphite content than that (10–15 wt % NG) of PLA/NG composites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 850–858, 2010     

Electrochemical properties and corrosion inhibition of AA6061 in tropical seawater

The corrosion inhibition of aluminum and its alloys is the subject of tremendous technological importance due to the increased industrial applications of these materials. This study reports the results of potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) on the corrosion inhibition of AA6061 aluminum alloys in seawater using sodium benzoate as an inhibitor. The electrochemical measurements for aluminum alloys in seawater after varied immersion period showed that the presence of sodium benzoate significantly decreases the corrosion currents densities (i_corr), corrosion rates and double layer capacitance (C_dl), as simultaneously increase the values of polarization resistance (R_p). Charge transfer process and development of thin film on the specimen have been proven by morphology study using SEM.     

Fabrication and nanoindentation properties of TiN/NiTi thin films and their applications in electrochemical sensing

Nanocrystalline TiN/NiTi thin films have been grown on silicon substrate by dc magnetron sputtering to improve the corrosion and mechanical properties of NiTi based shape memory alloys without sacrificing the phase transformation effect. Interestingly, the preferential orientation of the TiN films was observed to change from (1 1 1) to (2 0 0) with change in nature of sputtering gas from 70% Ar + 30% N₂ to 100% N₂. In present study the influence of crystallographic orientation of TiN on mechanical and corrosion properties of TiN/NiTi thin films was investigated. TiN (2 0 0)/NiTi films were found to exhibit high hardness, high elastic modulus, and thereby better wear resistance as compared to pure NiTi and TiN (1 1 1)/NiTi films. Electrochemical test revealed that TiN coated NiTi film exhibits better corrosion resistance in 1 M NaCl solution as compared to uncoated NiTi film. The application of TiN/NiTi films in the electrochemical sensing of dopamine, which has a critical physiological importance in Parkinson's disease, has been demonstrated. A comparison of voltammetric response of dopamine at silicon based electrodes modified with different nanocrystalline coatings indicated that these films catalyze the oxidation of dopamine.     

The nanomechanical behavior of a graphite nanoplatelet/polycarbonate nanocomposite

Quasi-static nanoindentation has been used to characterize the mechanical properties of polycarbonate reinforced with graphite nanoplatelets (GNPs). Poor dispersion or low quality interfacial interactions of GNPs in a polymer matrix can significantly decrease the relative improvement in the material's mechanical strength and stiffness. In this study, the surfaces of GNPs were modified to achieve better dispersion and interfacial interaction between fillers and matrix. The GNP/PC nanocomposite has a heterogeneous microstructure, and the original mechanical properties between filler and matrix have large differences. Using a spatially sensitive probe method leads to measured values of modulus and hardness that correlate with the indentation sampled volume. A grid indentation procedure was performed with variable sampling volumes to provide a statistical measurement of modulus and hardness for the nanocomposite materials. The surface treatment leads to a significant increase in both stiffness and hardness for GNP reinforced composites.     

Stability of new electrostatic discharge protection and electromagnetic wave shielding effectiveness from poly(vinyl chloride)/graphite/nickel nanoconducting composites

Poly(vinyl Chloride)/graphite nanosheet/nickel (PVC/GN) nancomposites are new alternative candidates for electrostatic charge dissipation and electromagnetic interference shielding applications due to their lightweight, ease processing and tunable conductivities. The structures of the nanocomposites were examined by means of scanning electron microscopy (SEM) and X-ray analysis. The mechanical properties such as hardness, modulus of elasticity and elongation at break as a function of GN content were examined. The applicability of the nanocomposites as electrostatic charge dissipation was tested in terms of displaying the variation of decay voltage with time. In addition, the dielectric properties such as real and imaginary permittivity of composites as functions of frequency were investigated. Finally, the electromagnetic properties were measured in the frequency range from 1 to 12 GHz and compared with theoretical modeling. The highest shielding effectiveness at microwave frequency of these nanocomposites was 47 dB which is realistic for defense applications like radar evasion.     

Electrochemical and computational studies of an expired vilazodone Drug as environmentally safe corrosion inhibitor for aluminum in chloride medium

Through using chemical and electrochemical methods, the theoretical and experimental investigation of the expired vilazodone drug's ability to prevent corrosion on aluminium (Al) in a corrosive medium of HCl (1 M) has been examined. Weighing tests (WL), electrochemical (impedance spectroscopy (EIS), potentiodynamic polarization (PDP)), atomic force microscopy (AFM), scanning electron microscope (SEM), and Fourier transform infrared spectroscopy (FTIR) tests at 25 °C have all been used to investigate Vilazodone's capability to prevent corrosion of Al in 1 M HCl in the concentration in the range of 25–150 ppm. The corrosion inhibition effect of the investigate Vilazodone's against Al in acid environment was investigated weight loss and electrochemical methods. The highest % inhibition efficiency (%IE) was 95% resulted from weight loss technique at the highest concentration for inhibitor. According to the PDP data, this examined vilazodone function as a mixed-type inhibitor, impacting both the anodic and cathodic reactions. The inhibitors covered the active points of the metal surface, according to electrochemical impedance spectroscopy (EIS), to prevent corrosion. It was discovered that the inhibitor adsorption on the Al surface obeyed the Langmuir adsorption isothermal model. AFM, SEM, and FTIR surface examinations proved the inhibitor had a significant protective effect against Al dissolution in 1 M HCl. The outcomes from chemical and electrochemical methods are relatively consistent. Vilazodone acted as an effective corrosion inhibitor, according to all of the experimental data.     

Polylactide/montmorillonite nanocomposites: Structure, dielectric, viscoelastic and thermal properties

Polylactide-based systems composed of an organoclay (Cloisite^® 30B) and/or a compatibilizer (Exxelor VA1803) prepared by melt blending were investigated. Two types of not compatibilized nanocomposites containing 3 wt% or 10 wt% of the organoclay were studied to reveal the effect of the filler concentration on the nanostructure and physical properties of such systems. The 3 wt%-nanocomposite was also additionally compatibilized in order to improve the nanoclay dispersion. Neat polylactide and polylactide with the compatibilizer processed in similar conditions were used as reference samples. The X-ray investigations showed the presence of exfoliated nanostructure in 3 wt%-nanocomposite. Compatibilization of such system noticeably enhanced the degree of exfoliation of the organoclay. Viscoelastic spectra (DMTA) showed an increase of the storage and loss moduli with the increase of the organoclay content and dispersion. Dielectric properties of the nanocomposites show a weak influence of the nanoclay on segmental (α_S) and local (β)-relaxations in PLA, except for the highest nanoclay content. Above T_g a strong increase of dc conductivity related to ionic species in the clay is observed. It gives rise also to the Maxwell-Wagner-Sillars interfacial polarization and both real and imaginary parts of ε strongly increase. In the temperature dependence of low frequency dielectric constant and mechanical moduli (at 1 Hz) an additional maximum around 80-90 °C is observed due to cold crystallization of PLA.     

Improved polyvinylpyrrolidone (PVP)/graphite nanocomposites by solution compounding and spray drying

In order to evaluate the roles of graphite dispersion on the functional properties of the composites, PVP/graphite nanocomposites were prepared by blending the aqueous suspension of expanded graphite sheets and polyvinylpyrrolidone (PVP) aqueous solution by ultrasonic treatment, followed by spray drying and direct drying as a comparison individually. The effects of graphite loading and drying method on the dispersion of graphite and the resultant properties of the composites such as electrical and thermal conductivity, friction, and dynamic mechanical properties were studied. The results from transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X‐ray diffraction showed that the composites prepared by fast spray drying exhibited a higher degree of exfoliation and a better dispersion of graphite sheets in the PVP matrix than the corresponding composites prepared by direct drying, leading to a conclusion that fast spray drying can effectively prevent from re‐stacking of the exfoliated graphite sheets as illustrated. As a result, dynamic mechanical thermal analysis showed significant increases in the storage modulus and glass transition temperature for the composites prepared by spray drying. Besides, the spray drying as well greatly improved the electrical and thermal conductivity of the composites. It was also found that the electrical and thermal conductivity of the composites strongly depended on the graphite dispersion, while the friction coefficient unexpectedly does not. Increasing graphite loading level might enhance the probability of graphite sheets re‐stacking, resulting in poor graphite dispersion. Copyright © 2011 John Wiley & Sons, Ltd.     

Surface-fluorinated graphite anode materials for Li-ion batteries

Surface modification of graphite powder has been performed by chemical fluorination using elemental fluorine at 200 °C and 300 °C. This process leads to an increase of the BET surface area due to partial CC bond breaking. Surface analyses performed by secondary ions mass spectrometry have shown that the H + O content at the surface of graphite is significantly decreased by this fluorination treatment. Fluorinated graphite powders have been tested as negative electrodes in Li-ion battery, chronopotentiometry measurements have shown that the fluorinated graphite exhibits better electrochemical performances than raw graphite powder notably due to an increase of the surface area which allows the storage of a higher amount of lithium into the host lattice. In addition, impedance measurements performed in a delithiated state have shown a significant decrease of the total cell resistance, i.e. a decrease of both the charge transfer resistance and the resistance related to the solid electrolyte interface (SEI) layer.     

Effects of 3-amino-1,2,4-triazole on the inhibition of copper corrosion in acidic chloride solutions

Effects of 3-amino-1,2,4-triazole (ATA) on the inhibition of copper corrosion in 0.5 M HCl solutions have been studied using gravimetric, electrochemical, and Raman spectroscopy investigations. Weight-loss measurements after varied immersion periods revealed that the dissolution rate of copper decreased to a minimum, while the inhibition efficiency (zeta%) and consequently the degree of surface coverage (theta) increased with the presence of ATA and the increase of its concentration. Potentiodynamic polarization, chronoamperometric, and electrochemical impedance spectroscopy (EIS) measurements after 0, 24, and 48 h immersion of the copper electrode in the test solutions showed that the presence of ATA molecules significantly decreased cathodic, anodic, and corrosion (jcorr) currents and corrosion rates (Rcorr) and greatly increased polarization resistance (Rp), zeta%, and theta; this effect was increased on increasing the ATA content in the solution. Raman spectroscopy confirmed that ATA molecules strongly adsorbed onto the copper surface, blocking its active sites and preventing it from being corroded easily.