Crack-stability analysis and fracture toughness of ceramic bend bars with a modified circular cross section

Previous analysis has shown that the round bend bar is more stable than the rectangular bend beam. The geometry of the round bend bar was slightly modified to permit precracking of ceramic bars for subsequent fracture-toughness testing. Stability solutions of this new modified round bend bar were found as a function of precrack length for several machine-compliance values. A threshold crack length was determined which predicted the transition from unstable to stable fracture behavior. Experiments with silicon nitride and alumina specimens verified the results of the analysis.     

考虑应力三轴度影响的30CrMnSiNi2A钢韧性断裂研究

30CrMnSiNi2A钢是一种在军工领域应用广泛的低合金高强度钢。针对结构完整性的评估问题,采用试验和数值计算结合的方法研究了30CrMnSiNi2A钢的韧性断裂特性。对光滑圆棒试件在不同温度下进行准静态和动态拉伸试验,并通过有限元迭代方法标定了材料的Johnson-Cook动态本构模型参数,分析了温度和应变率对30CrMnSiNi2A钢断裂行为的影响。开展了缺口圆棒拉伸、缺口平板剪切和圆柱压缩试验,计算了各试件对应的平均应力三轴度和断裂应变,给出了应力三轴度在?1/3～1.5区间内的断裂应变变化曲线,分别确定了Johnson-Cook和Bao-Wierzbicki失效模型参数。研究表明,30CrMnSiNi2A钢的断裂应变与应力状态密切相关,且在不同的应力三轴度区间内曲线单调性差异较大,Bao-Wierzbicki失效模型较好地描述了这种钢在不同应力状态下的断裂特性。     

准静态条件下金属材料的临界断裂准则研究

本文针对9种金属材料完成了具有不同约束程度的10类试样的延性断裂试验, 获得了发生拉、压、扭和裂尖断裂等破坏形式构型试样的载荷-位移试验关系; 基于圆棒漏斗试样拉伸试验所得直至破坏的载荷-位移曲线, 采用有限元辅助试验(finite-element-analysis aided testing, FAT)方法得到了9种材料直至破坏的全程等效应力-应变曲线, 以此作为材料本构关系通过有限元分析获得了各类试样直至临界破坏的载荷-位移关系模拟. 载荷-位移关系模拟结果与试验结果有较好的一致性, 表明用于解决试样颈缩问题的FAT方法所获得的全程材料本构关系针对各向同性材料具有真实性和普适性. 对应9种材料、10类试样的36 个载荷-位移临界断裂点, 通过有限元分析获得了对应的材料临界断裂应力、应变与临界应力三轴度, 研究表明, 第一主应力在延性变形过程中为主控断裂的主导参量; 通过研究光滑、缺口、裂纹等构型试样的断裂状态, 提出了$-1$至3范围的应力三轴度下由第一主应力主控的统一塑性临界断裂准则.      

周边切口短圆柱试件的杆杆型冲击拉伸试验系统的弹塑性有限元分析

基于一维试验原理提出了用带有周边切口的短金属圆柱试件进行平面应变型弹塑性动态断裂韧度的测试方法；对该复杂的动力学系统进行了轴对称的弹塑性有限元分析，并计算了动态围道^J积分；根据对试件功能转换关系的分析和Rice公式的物理意义，提出了用试件两端平功载荷－两端相对位移曲线（P^-△）推广Rice公式计算试件的远场J积分，由此得到的P^-△曲线基本上消除了与裂纹运动无关的质心运动动能的影响。论证了J积分作为裂端的表征参量，且当切口深度比大于70％时，Rice公式有较高的计算精度，为平面应变型弹塑性动态断裂韧度的表征与测试提供了依据。     

铝合金2A70高应变率力学性能及其本构关系实验研究

在室温下,利用分离式Hopkinson拉杆系统进行了平行和垂直流线方向切割的铝合金2A70圆棒试样的高应变率(1300~2300/s)拉伸实验;利用分离式Hopkinson压杆系统进行了圆柱试样的高应变率(1100~11000/s)压缩实验,分析了应变率与试样切割方向对试样力学性能的影响,并对比研究了不同应变率下试样断口的形貌。实验结果表明,铝合金2A70的屈服强度在应变率达到11000/s时会得到一定提高;垂直流线切割的试样强度略高于平行流线切割的试样;随应变率升高,拉伸试样的断口更为平滑,颗粒细密,但压缩试样会形成环状的粗晶区。最后基于实验数据拟合了J-C(Johnson-Cook)本构模型参数。     

Fracture-toughness tests and displacement and crack-stability analyses of tungsten round bend specimens

Plane-strain fracture-toughness tests were performed using the recently proposed round-bar bend test procedure with a liquid-phase sintered tungsten alloy. The tests included a direct comparison of fracture toughness from rectangular and round-bend specimens and measurements of load-line compliance using the unloading technique ofJ-integral fracture tests. Complementary displacement and crack-growth stability analyses of the round bar were performed as an extension of recent work in these two areas.Paper was presented at the 1990 SEM Spring Conference on Experimental Mechanics held in Albuquerque, NM.     

基于J-C模型的镁合金MB2动静态拉伸破坏行为

为了研究不同应力状态和应变率条件下镁合金MB2的拉伸破坏行为,利用材料试验机和分离式Hopkinson拉杆(SHTB),对镁合金MB2的光滑及缺口圆柱试件进行了动静态拉伸加载;拟合得到了镁合金MB2的动静态拉伸本构关系,建立了其修正的Johnson-Cook失效破坏准则,并对不同试件的拉伸破坏行为进行了数值模拟;利用SEM对宏观破坏模式对应的微观损伤机理进行了分析。结果表明,随着应力三轴度的增加,镁合金MB2的等效破坏应变先增大后减小,宏观破坏模式由剪切转为正拉断,微观损伤机制由混合断裂转变为韧窝断裂;而随着应变率的增加,等效破坏应变不断减小,破坏模式不发生改变。Johnson-Cook本构关系和修正后的Johnson-Cook失效破坏准则能较好地拟合动态静态拉伸实验结果并预测不同试件的杯锥形破坏特征。     

半结晶聚合物损伤演化的实验表征与数值模拟

损伤本构模型对研究材料的断裂失效行为有重要意义, 但聚合物材料损伤演化的定量表征实验研究相对匮乏. 通过4种高密度聚乙烯(high density polythylene, HDPE)缺口圆棒试样的单轴拉伸实验获得了各类试样的载荷-位移曲线和真应力-应变曲线, 采用实验和有限元模拟相结合的方法确定了HDPE材料不同应力状态下的本构关系, 并建立了缺口半径与应力三轴度之间的关系;采用两阶段实验法定量描述了4种HDPE试样单轴拉伸过程中的弹性模量变化, 并建立了基于弹性模量衰减的损伤演化方程, 结合中断实验和扫描电子显微镜分析了应力状态对HDPE材料微观结构演化的影响. 结果表明缺口半径越小, 应力三轴度越大, 损伤起始越早、演化越快; 微观表现为: 高应力三轴度促进孔洞的萌生和发展, 但抑制纤维状结构的产生;基于实验和有限元模拟获得的断裂应变、应力三轴度、损伤演化方程等信息提出了一种适用于聚合物的损伤模型参数确定方法, 最后将本文获得的本构关系和损伤模型用于HDPE平板的冲压成形模拟, 模拟结果与实验结果吻合良好.      

On testing of charpy specimens using the one-point bend impact technique

This paper reports our methodology and results for the assessment of the dynamic fracture energy of notched Charpy A508 steel specimens. The fracture tests consist of one-point bend impact applied to the specimen in contact with an instrumented bar. Fracture is caused by the inertia of the unsupported specimen only. The fracture energy is determined from the incident, reflected and single wire fracture gage signals. High-speed photographic recordings show that for all the specimens investigated in the “lower shelf” temperature regime, fracture occurs relatively early and prior to “taking off” of the bar by rigid body motion. It also confirms that the fracture gage readings indeed coincide with the formation of a crack from the notch tip. The present methodology is relatively easy to implement, and it allows the investigation of the fracture properties of materials at loading rates (and velocities) that are substantially higher than those achieved in a conventional Charpy test. Moreover, this test is attractive for modeling purposes since its boundary conditions are simple and well defined.     

Ductile fracture by cavity nucleation between larger voids

A mechanism of ductile fracture involving the interaction of relatively large voids with small-scale voids is studied by a computational model. The larger voids are described as circular cylindrical holes arranged in a doubly periodic array in the initial state. In the matrix material between these voids the nucleation and growth of much smaller voids is accounted for by using approximate constitutive equations for a ductile, porous medium. The computations show bands of highly localized straining and void growth, initiating at the surfaces of larger voids and growing into the matrix material, until the bands connect two neighbouring voids. The materials are analysed both under plane strain conditions and under conditions approximating those in a round tensile bar. The failure strains obtained under different principal stress ratios show rather good agreement when plotted against a measure of the stress-triaxiality.     

基于应力三轴度和罗德参数的6061和7075铝合金材料断裂失效分析

分别对6061铝合金和7075铝合金材料的缺口圆棒试件和凹槽平板试件进行准静态拉伸试验,并采用ABAQUS软件对拉伸过程进行数值模拟。模拟结果与试验测试结果吻合很好,验证了有限元模型的合理性和可靠性。通过有限元模拟,分别给出了不同试件的应力三轴度和罗德参数随等效塑性应变的变化曲线以及两种材料的失效轨迹,并对它们进行了分析讨论。结果表明:形状相同、材料性质不同的试件,应力三轴度的演化规律不同;材料的失效应变受应力三轴度和罗德参数的影响,并且不同性质的材料对罗德参数的敏感性不同。     

高导无氧铜杆高应变率拉伸下的颈缩与断裂

采用Hopkinson拉伸实验装置和一种高速拉伸断裂实验新装置,对高导无氧铜(OFHC)杆件进行了一系列高应变率拉伸断裂试验.实验结果表明,局部化的断裂应变随拉伸速度增大并不明显增大,其断裂位置有随机性.存在一种临界拉伸速度,当冲击拉伸速度大于此值时,断裂即发生在冲击拉伸端附近,杆的其它部分几乎无应变.采用典型的Johnson-Cook本构关系,使用LS-DYNA程序进行一系列数值模拟,提出颈缩处直径收缩率达极值的颈缩失效判据,由此计算所得的局部化颈缩应变及断裂位置与试验回收结果有一定差别.     

A STUDY OF LOW CYCLE FATIGUE PROPERTIES OF MATERIALS BASED ON THE FUNNEL-SHEET SPECIMENS1)

根据能量等效方法,针对漏斗薄片试样,提出了关联Ramberg-Osgood 幂律参数、试样几何参数的载荷-位移半解析统一模型。采用有限元数值模拟,正、反向验证了该模型的有效性。在此基础上,提出了通过漏斗薄片试样低循环试验实现材料低周疲劳性能的预测方法。基于薄片试样低循环试验数据,完成了SS316L, N18及SAPH440 三种材料的低周疲劳性能预测,预测结果与标准试样试验结果具有良好的一致性。并利用该方法完成了N18与SAPH在不同温度条件下的低周疲劳性能预测。     

一种基于SHTB的Ⅱ型动态断裂实验技术

冲击剪切载荷作用下动态断裂韧性的测定是材料力学性能和断裂行为研究中重要组成部分.为了测定材料的Ⅱ型动态断裂韧性,许多学者采用不同的试样与实验方法进行了实验,但限于实验条件,裂纹断裂模式往往是I+Ⅱ复合型,而不是纯Ⅱ型,因而不能准确测得材料的Ⅱ型动态断裂韧性.鉴于此,本文基于分离式霍普金森拉杆(split Hopkinson tension bar,SHTB)实验技术,提出一种改进的紧凑拉伸剪切(modified compact tension shear,MCTS)试样,通过夹具对MCTS试样施加约束,从而保证试样按照纯Ⅱ型模式断裂.采用实验-数值方法对MCTS试样动态加载过程进行分析,将实验测得的波形输入有限元软件ANSYS-LSDYNA,得到了裂纹尖端应力强度因子-时间曲线,并与紧凑拉伸剪切(compact tension shear,CTS)试样进行了对比.同时采用数字图像相关法进行了实验,验证了有限元分析结果.结果表明,MCTS试样在整个加载过程中K_I K_Ⅱ,裂纹没有张开;而CTS试样在同样的加载过程中K_IK_Ⅱ,出现裂纹张开现象.这说明MCTS试样能够准确地测定材料的Ⅱ型动态断裂韧性,为材料动态力学测试提供了一种有效的实验技术.     

金属材料三维断裂韧度厚度效应的有限元模拟

随着金属材料大壁厚结构件在工程中的广泛应用,对其断裂韧度的厚度效应研究具有重要的科学意义和工程价值。本研究基于有限元和实验相结合的方法,对金属材料断裂韧度的厚度效应进行预测。首先,通过一组薄壁厚金属材料标准三点弯曲试验得到试样失效时的临界载荷值,并利用内聚力模型与基于虚拟裂纹闭合技术的裂纹扩展模拟方法得到裂纹扩展时的单元临界能量释放率。随后,以此临界能量释放率作为裂纹扩展的启裂准则门槛值,通过有限元计算得到不同试样厚度下裂纹启裂时的裂尖断裂参数随着厚度的变化规律。最后,为了验证有限元模拟结果的准确性,本研究进行了另外两组不同厚度下三点弯曲试样的断裂韧度试验,并将试验结果与有限元结果进行了对比,验证了有限元所模拟的断裂韧度厚度效应的准确性。本研究旨在,通过薄壁厚三点弯曲试样的实验结果结合有限元模拟工作,即可实现金属材料断裂韧度的整个厚度效应曲线,为任意厚度下金属材料断裂韧度预测提供一种可靠的研究方法,有益于缩减试验成本,为大壁厚工程结构件的失效预测提供依据。     

岩石动态断裂韧度的尺寸效应

采用两种圆孔裂缝平台巴西圆盘试件(一种为直径分别为42、80、122、155 mm的几何相似试件,另一种为直径80 mm、仅裂缝长度不同的单一尺寸试件)对岩石动态断裂韧度的尺寸效应进行了研究。给出了在霍普金森压杆系统上对试件进行径向撞击产生的应变波形和断裂模式。实验结果表明,对于几何相似试件,动态断裂韧度的测试值随着尺寸的增大而增大,而对于单一尺寸试件,其测试值随着中心裂缝长度的增加呈现先增大后减小的趋势。裂缝前端的断裂过程区长度和孕育时间是岩石动态断裂韧度测试值表现为尺寸效应的主要原因,为了减小尺寸效应,建立了考虑这两个参数在空间-时间域对动态应力强度因子的分布进行积分后再平均来确定岩石动态断裂韧度的方法。     

Effects of superimposed hydrostatic pressure on fracture in round bars under tension

The effect of superimposed hydrostatic pressure on fracture in round bars under tension is studied numerically using the finite element method based on the Gurson damage model. It is demonstrated that while the superimposed hydrostatic pressure has no noticeable effect on necking, it increases the fracture strain due to the fact that a superimposed pressure delays or completely eliminates the nucleation, growth and coalescence of microvoids or microcracks. The experimentally observed transition of the fracture surface, from the cup-cone mode under atmospheric pressure to a slant structure under high pressure, is numerically reproduced. It is numerically proved that the superimposed hydrostatic pressure has no effect on necking for a damage-free round bar under tension.     

Experimentally determined stress-intensity factors for single-edge-crack round bars loaded in bending

Dimensionless stress-intensity factors were determined for single-edge-crack solid and hollow round bars loaded in bending. These factors were calculated from experimental compliance (inverse slope of load-displacement curve) measurements made on round bars loaded in three-point bending. The compliance specimens had span to diameter ratios of 6.67 and 3.33, and measurements were made over a range of dimensionless crack lengths from 0.002 to 0.70. The tests were made using 3-in. (76-mm) and 6-in. (152-mm) solid and hollow round bars notched on one side; the hollow bars had an inner to outer diameter ratio of 0.33. A comparison was made with data in the literature for rectangular bars; for ana/D of 0.0001, the dimensionless stress-intensity factor for a solid round bar is 1.3 vs. 2.0 for a rectangular bar.     

A numerical study on the deformation and fracture modes of steel projectiles during Taylor bar impact tests

A heterogeneous material model based on macro-mechanical observations is proposed for simulation of fracture in steel projectiles during impact. A previous experimental study on the deformation and fracture of steel projectiles during Taylor bar impact tests resulted in a variety of failure modes. The accompanying material investigation showed that the materials used in the impact tests were heterogeneous on scales ranging from microstructure as investigated with SEM to variation in fracture strains from tensile tests. A normal distribution is employed to achieve a heterogeneous numerical model with respect to the fracture properties. The proposed material model is calibrated based on the tensile tests, and then used to independently simulate the Taylor bar impact tests. A preliminary investigation showed that the simulations are sensitive to assumptions regarding the anvil behaviour and friction properties. A flexible anvil and a yield-limited friction law are shown to be necessary to correctly reproduce the experimental behaviour. The proposed model is then shown to be capable of correctly reproducing all fracture modes but one, and also predict critical impact velocities for projectile fracture with reasonable accuracy. Fragmentation at velocities above the critical velocity is not well reproduced due to excessive element erosion. Measures to make the element erosion process more physical are proposed and discussed with their respective drawbacks. The use of a simple fracture criterion in combination with an element erosion technique accentuates the effect of distributing the fracture parameter.     

Experimental Research into Fracture of EN-AW 2024 and EW-AW 2007 Aluminum Alloy Specimens with Notches Subjected to Tension

The paper presents the results of experimental tests of elasto-plastic fracture of axially symmetric specimens with circumferential notches with various round notch radii at the notch’s root. The tests were conducted for two materials: EN-AW 2024 and EN-AW 2007 aluminum alloys. The specimens were subjected to monotonic uniaxial tensile test. Special attention was paid to the shape of the fracture surface, the change of critical force value and the maximum displacement, depending on the shape of the notch. Additionally, hardening curves are presented for the adopted materials and the results of Finite Element calculations of stress and strain fields in the specimens with different notch radii.