Non-Lithography Hydrodynamic Printing of Micro/Nanostructures on Curved Surfaces

A key issue of micro/nano devices is how to integrate micro/nanostructures with specified chemical components onto various curved surfaces. Hydrodynamic printing of micro/nanostructures on three-dimensional curved surfaces is achieved with a strategy that combines template-induced hydrodynamic printing and self-assembly of nanoparticles (NPs). Non-lithography flexible wall-shaped templates are replicated with microscale features by dicing a trench-shaped silicon wafer. Arising from the capillary pumped function between the template and curved substrates, NPs in the colloidal suspension self-assemble into close-packed micro/nanostructures without a gravity effect. Theoretical analysis with the lattice Boltzmann model reveals the fundamental principles of the hydrodynamic assembly process. Spiral linear structures achieved by two kinds of fluorescent NPs show non-interfering photoluminescence properties, while the waveguide and photoluminescence are confirmed in 3D curved space. The printed multiconstituent micro/nanostructures with single-NP resolution may serve as a general platform for optoelectronics beyond flat surfaces.     

Non‐Lithography Hydrodynamic Printing of Micro/Nanostructures on Curved Surfaces

A key issue of micro/nano devices is how to integrate micro/nanostructures with specified chemical components onto various curved surfaces. Hydrodynamic printing of micro/nanostructures on three‐dimensional curved surfaces is achieved with a strategy that combines template‐induced hydrodynamic printing and self‐assembly of nanoparticles (NPs). Non‐lithography flexible wall‐shaped templates are replicated with microscale features by dicing a trench‐shaped silicon wafer. Arising from the capillary pumped function between the template and curved substrates, NPs in the colloidal suspension self‐assemble into close‐packed micro/nanostructures without a gravity effect. Theoretical analysis with the lattice Boltzmann model reveals the fundamental principles of the hydrodynamic assembly process. Spiral linear structures achieved by two kinds of fluorescent NPs show non‐interfering photoluminescence properties, while the waveguide and photoluminescence are confirmed in 3D curved space. The printed multiconstituent micro/nanostructures with single‐NP resolution may serve as a general platform for optoelectronics beyond flat surfaces.     

Spreading kinetics of water drops on self-assembled monolayers of thiols: significance of inertial effects

Spreading of 5-15 microL water drops on self-assembled monolayers of 1-hexadecanethiol and 11-mercapto-1-undecanol, both homogeneous and mixed compositions, formed on gold-coated silicon wafers or glass slides was recorded with a high-speed video camera. The time (t) evolution of the drop base diameter (D) during spreading was analyzed by a power law-correlation: D approximately t(n). The n value was found to increase from n = 0.3-0.5 for water drops on hydrophobic surfaces characterized by the advancing water contact angle of thetaA = 94-104 degrees to n = 0.5-0.8 on less hydrophobic surfaces (thetaA = 45-66 degrees ). These experimental values were found to be of similar magnitude as the literature values reported for small drops and bubbles, which spread over a variety of different substrates including water and water-ethanol drops on self-assembled monolayers of alkylsilanes, air bubbles in water on glass, molten metals on solid metals and ceramics, hydrocarbon drops on water, and others. Inertial effects, which are often not accounted for in the analysis of spreading results, appear to have an impact on the spreading kinetics of small drops in at least the first few milliseconds of the spreading phenomenon.     

特殊浸润性表面的液滴凝结

以铝片为基底, 经电化学腐蚀和沸水处理制备了多级微纳米结构; 通过气相沉积和涂油分别制备了超疏水表面、 疏水超润滑(slippery)表面和亲水slippery表面; 探究了表面不同的特殊浸润性(超亲水、 超疏水、 疏水slippery和亲水slippery)对液滴凝结的影响. 结果表明, 超亲水表面的液滴凝结属于膜状冷凝, 超疏水表面和slippery表面的液滴凝结均属于滴状冷凝. 超疏水表面液滴合并时, 合并的液滴会不定向弹离表面. 疏水slippery表面和亲水slippery表面由于表面浸润性的不同导致液滴成核密度和液滴合并的差异, 亲水slippery表面凝结液滴的最大体积远大于疏水slippery表面凝结液滴的最大体积. 4种表面的雾气收集效率由大到小依次为亲水slippery表面>疏水slippery表面>超亲水表面>超疏水表面.     

Roughness effects of cellulose and paper substrates on water drop impact and recoil

The impact dynamics of water drops on sized and unsized smooth cellulose films and paper surfaces with controlled roughness levels were studied. The objective was to better understand the effect of roughness on the liquid drop impact dynamics on paper surfaces, isolating from the effect chemical heterogeneity. Drop impact in the first few milliseconds were recorded using high-speed CCD camera and the three-phase contact line movement of the water drop was analyzed. Smooth cellulose film surface and rough paper surface showed similar impact dynamics, suggesting that the surface energy plays a more dominant role than surface roughness. Significantly different dynamic contact angles of water drop on the sized and unsized surfaces were observed during drop impact. The Laplace pressure of the curved spreading front pointing to the centre of a spreading drop on these sized cellulose and paper surfaces reduces the three-phase contact line movement, and leads to smaller maximum spreading diameter. Our results suggest that the water drop spreads on the rough surface is most likely via a “roll-over” action rather than “stick and jump” movements.     

Factors affecting the spontaneous motion of condensate drops on superhydrophobic copper surfaces

The coalescence-induced condensate drop motion on some superhydrophobic surfaces (SHSs) has attracted increasing attention because of its potential applications in sustained dropwise condensation, water collection, anti-icing, and anticorrosion. However, an investigation of the mechanism of such self-propelled motion including the factors for designing such SHSs is still limited. In this article, we fabricated a series of superhydrophobic copper surfaces with nanoribbon structures using wet chemical oxidation followed by fluorization treatment. We then systematically studied the influence of surface roughness and the chemical properties of as-prepared surfaces on the spontaneous motion of condensate drops. We quantified the "frequency" of the condensate drop motion based on microscopic sequential images and showed that the trend of this frequency varied with the nanoribbon structure and extent of fluorination. More obvious spontaneous condensate drop motion was observed on surfaces with a higher extent of fluorization and nanostructures possessing sufficiently narrow spacing and higher perpendicularity. We attribute this enhanced drop mobility to the stable Cassie state of condensate drops in the dynamic dropwise condensation process that is determined by the nanoscale morphology and local surface energy.     

Evaporation of pure liquid sessile and spherical suspended drops: a review

A sessile drop is an isolated drop which has been deposited on a solid substrate where the wetted area is limited by a contact line and characterized by contact angle, contact radius and drop height. Diffusion-controlled evaporation of a sessile drop in an ambient gas is an important topic of interest because it plays a crucial role in many scientific applications such as controlling the deposition of particles on solid surfaces, in ink-jet printing, spraying of pesticides, micro/nano material fabrication, thin film coatings, biochemical assays, drop wise cooling, deposition of DNA/RNA micro-arrays, and manufacture of novel optical and electronic materials in the last decades. This paper presents a review of the published articles for a period of approximately 120 years related to the evaporation of both sessile drops and nearly spherical droplets suspended from thin fibers. After presenting a brief history of the subject, we discuss the basic theory comprising evaporation of micrometer and millimeter sized spherical drops, self cooling on the drop surface and evaporation rate of sessile drops on solids. The effects of drop cooling, resultant lateral evaporative flux and Marangoni flows on evaporation rate are also discussed. This review also has some special topics such as drop evaporation on superhydrophobic surfaces, determination of the receding contact angle from drop evaporation, substrate thermal conductivity effect on drop evaporation and the rate evaporation of water in liquid marbles.     

Synthesis and alignment of silver nanorods and nanowires and the formation of Pt, Pd, and core/shell structures by galvanic exchange directly on surfaces

Here we describe the synthesis of Ag nanorods (NRs) (aspect ratio <20) and nanowires (NWs) (aspect ratio > or =20) directly on surfaces by seed-mediated growth. The procedure involves attaching gold seed nanoparticles (Au NPs) to 3-mercaptopropyltrimethoxysilane (MPTMS)-functionalized silicon or glass surfaces and growing them into NRs/NWs by placing the substrates into a solution containing cetyltrimethylammonium bromide (CTAB), silver nitrate, and ascorbic acid with the pH ranging from 7 to 12. Under our conditions, Ag NRs/NWs grow optimally at pH 10.6 with a 3% yield, where spherical, triangular, and hexagonal nanostructures represent the other byproducts. The length of Ag NRs/NWs ranges from 50 nm to more than 10 microm, the aspect ratio (AR) ranges from 1.4 to >300, and the average diameter is approximately 35 nm. Approximately 40% of the 1D structures are NRs, and 60% are NWs as defined by their ARs. We also report the alignment of Ag NRs/NWs directly on surfaces by growing the structures on amine-functionalized Si(100) surfaces after an amidation reaction with acetic acid and a method to improve the percentage of Ag NRs/NWs on the surface by removing structures of other shapes with adhesive tape. Surface-grown Ag NRs/NWs also react with salts of palladium, platinum, and gold via galvanic exchange reactions to form high-surface-area 1D structures of the corresponding metal. The combination of the seed-mediated growth of Ag on Au NRs followed by the galvanic exchange of Ag with Pd leads to interesting core/shell NRs grown directly on surfaces. We used scanning electron microscopy, UV-vis spectroscopy, and X-ray photoelectron spectroscopy to characterize the surface-grown nanostructures.     

Liquid–paper interactions during liquid drop impact and recoil on paper surfaces

The spreading and recoiling of water drops on several flat and macroscopically smooth model surfaces and on sized paper surfaces were studied over a range of drop impaction velocities using a high-speed CCD camera. The water drop spreading and recoiling results on several model hydrophobic and hydrophilic surfaces were found to be in agreement with observations reported in the literature. The maximum drop spreading diameter for those model surfaces at impact was found to be dependent upon the initial drop kinetic energy and the degree of hydrophobicity/hydrophilicity of the surface. The extent of the maximum drop recoiling was found to be much weaker for hydrophilic substrates than for hydrophobic substrates. Sized papers, however, showed an interesting switch of behaviour in the process of water drop impaction. They behave like a hydrophobic substrate when a water drop impacts on it, but like a hydrophilic substrate when water drop recoils. Although the contact angle between water and hydrophilic or hydrophobic non-porous surfaces changes from advancing to receding as reported in literature, the change of contact angle during water impact on paper surface is unique in that the level of sizing was found to have a smaller than expected influence on the degree of recoil. Atomic force microscopy (AFM) was used to probe fibres on a sized filter paper surface under water. The AFM data showed that water interacted strongly with the fibre even though the paper was heavily sized. Implications of this phenomenon were discussed in the context of inkjet print quality and of the surface conditions of sized papers. Results of this study are very useful in the understanding of inkjet ink droplet impaction on paper surfaces which sets the initial condition for ink penetration into paper after impaction.     

Superhydrophobic silicon surfaces with micro-nano hierarchical structures via deep reactive ion etching and galvanic etching

An effective fabrication method combining deep reactive ion etching and galvanic etching for silicon micro-nano hierarchical structures is presented in this paper. The method can partially control the morphology of the nanostructures and enables us to investigate the effects of geometry changes on the properties of the surfaces. The forming mechanism of silicon nanostructures based on silver nanoparticle galvanic etching was illustrated and the effects of process parameters on the surface morphology were thoroughly discussed. It is found that process parameters have more impact on the height of silicon nanostructure than its diameter. Contact angle measurement and tilting/dropping test results show that as-prepared silicon surfaces with hierarchical structures were superhydrophobic. What's more, two-scale model composed of micropillar arrays and nanopillar arrays was proposed to study the wettability of the surface with hierarchical structures. Wettability analysis results indicate that the superhydrophobic surface may demonstrate a hybrid state at which water sits on nanoscale pillars and immerses into microscale grooves partially.     

Polystyrene-poly(ethylene oxide) diblock copolymer: the effect of polystyrene and spreading concentration at the air/water interface

Polystyrene-block-poly(ethylene oxide) (PS-PEO) is an amphiphilic diblock copolymer that undergoes microphase separation when spread at the air/water interface, forming nanosized domains. In this study, we investigate the impact of PS by examining a series of PS-PEO samples containing constant PEO (~17,000 g·mol(-1)) and variable PS (from 3600 to 200,000 g·mol(-1)) through isothermal characterization and atomic force microscopy (AFM). The polymers separated into two categories: predominantly hydrophobic and predominantly hydrophilic with a weight percent of PEO of ~20% providing the boundary between the two. AFM results indicated that predominantly hydrophilic PS-PEO forms dots while more hydrophobic samples yield a mixture of dots and spaghetti with continent-like structures appearing at ~7% PEO or less. These structures reflect a blend of polymer spreading, entanglement, and vitrification as the solvent evaporates. Changing the spreading concentration provides insight into this process with higher concentrations representing earlier kinetic stages and lower concentrations demonstrating later ones. Comparison of isothermal results and AFM analysis shows how polymer behavior at the air/water interface correlates with the observed nanostructures. Understanding the impact of polymer composition and spreading concentration is significant in leading to greater control over the nanostructures obtained through PS-PEO self-assembly and their eventual application as polymer templates.     

超疏水表面微纳二级结构对冷凝液滴最终状态的影响

从超疏水表面(SHS)上初始冷凝液核长大、合并、形成初始液斑开始,分析计算了冷凝液斑变形成为Wenzel或Cassie液滴过程中界面能量的变化,并以界面能曲线降低、是否取最小值为判据,确定冷凝液滴的最终稳定状态.计算结果表明:在只有微米尺度的粗糙结构表面上,冷凝液滴的界面能曲线一般都是先降低再升高,呈现Wenzel状态;而当表面具有微纳米二级粗糙结构,且纳米结构的表面空气面积分率较高时,冷凝液滴的能量曲线持续降低,直至界面能最小的Cassie状态,因此可以自发地形成Cassie液滴.还计算了文献中具有不同结构参数的SHS上冷凝液滴的状态和接触角,并与实验结果进行了比较,结果表明,计算的冷凝液滴状态与实验观察结果完全吻合.因此,微纳二级结构是保持冷凝液滴在SHS上呈现Cassie状态的重要因素.     

Impact of compound drops: a perspective

Drop interaction with solid surfaces upon impact has been attracting a growing community of researchers who are focusing more and more on ‘complex’ surfaces and ‘complex’ drops. Recently, we are observing an emerging research trend related to the investigation of compound drop impact. Compound drops consist of two or more distinct continuous phases sharing common interfaces, surrounded by a third phase. Examples are core–shell and Janus drops. In this review, we address the fundamental aspects of compound drop impact and discuss the current challenges related to experimental testing and numerical simulation of multiphase fluid systems. Furthermore, we provide a perspective on the technological relevance of understanding and controlling compound drop impact, ranging from 3D printing to liquid separation for water cleaning and oil remediation.     

A comparison of spreading behaviors of Silwet L-77 on dry and wet lotus leaves

Trisiloxane surfactants are widely used in pesticide applications as adjuvants to promote spray drop spreading on leaves. The efficacy of the spray is related to the wetting of plant surfaces. The surface (composite or wetted) formed by the liquid drop instantly contacting with the substrate is vital to the spreading. In this paper the spreading behaviors of surfactant solutions on dry and previous wet lotus leaf surfaces were studied. It was found that the drop spreading on the wet surface was obviously easier than on the dry surface, which was rational to the existence of water in the grooves of the wet surface. The spreading of Silwet L-77 aqueous drops on the wet lotus leaf surface is mainly controlled by the surface tension gradient along the air-liquid interface.     

Films driven by surface tension gradients

Fingering instabilities are often observed at the contact line of drops of surfactant solutions spreading spontaneously on solid surfaces. It has been recognised recently that a usual linear stability analysis predicts stable behaviour in contrast to the observed instability. It now seems the instability arises from short-time transients, where the thickness of the film ahead of the main drop is a crucial parameter for amplification. We reconsidered previous experiments and performed new ones along these lines. The strengths and weaknesses of the available models were analysed.     

Numerical study of the faithful replication of micro/nanostructures on curved surfaces by the electrohydrodynamic instability process

This paper reports the numerical study of the one‐step faithful replication of micro/nano‐scale structures on a fiber surface by using the electrohydrodynamic instability patterning (EHDIP) process. By employing a rigorous numerical analysis method, conditions are revealed under which the faithful replication of a pattern can be achieved from a curved master electrode. It is found that the radius of curvature of the fiber plays an important role in determining the final morphology of the pattern when the destabilizing electric field is dominant in both the flat and patterned template cases. In general, stronger electric fields and larger radii of curvature of the substrate are favorable for the faithful replication of the pattern. In addition, theoretical analysis shows that higher aspect ratio of micro/nanostructures can be obtained on curved surfaces by using a master with a much lower aspect ratio. The results demonstrated in this study aims to provide guidelines for the faithful fabrication of micro/nanostructures on curved surfaces by the EHDIP process.     

Three- and two-dimensional effects in wetting kinetics

Wetting at equilibrium is reviewed in brief, and it is then suggested that a wider class of nonequilibrium problems can exist where an equilibrium-like behaviour is reached simply because the mechanisms for spreading are suppressed.The mechanisms of spreading are reviewed to suggest that experiments of wetting kinetics of liquids with varying volatilities on mica would lead to interesting results. Such experiments were conducted and the results are supportive of the models. It was also observed that when volatility and surface roughness, two important mechanisms of spreading, are removed, the drop motion presumed to be controlled by surface diffusion at the contact line virtually ceases, although scanning electron microscopy results show that they are indeed moving.The role of films of ultra-low thicknesses are examined. It is seen that the dynamics of molecular scale droplets are understandable, and can be modelled in many ways, and the features these moving molecular scale drops exhibit can in some cases affect the movement of microscale drops as well.We are able to identify and define two- and three-dimensional volatilities and mobilities that help one to classify the spreading phenomena, as far as the liquids are concerned. The surfaces can be smooth or rough, a difference that has a strong effect.     

Influence of the Synthetic Conditions on the Structural and Electrochemical Properties of Carbon Nano‐Onions

Thermal annealing of nanodiamonds with diameters of a few nanometers (in an inert atmosphere and at temperatures in the range: 1500–1800 °C) leads to the formation of carbon nano‐onions (CNOs) with diameters between 5 and 6 nm, which correspond to nanostructures with six to eight graphitic layers. The resulting spherical CNO structures were thermally modified under different atmospheres and characterized by SEM, TEM, thermogravimetric analysis and spectroscopic (Raman and diffuse reflectance infrared Fourier transform/FTIR) spectroscopy. The electrochemical properties of the CNOs prepared under different conditions were determined and compared. The results reveal that the CNOs show different structures with predominant spherical “small” carbon nano‐onions. The aim of this article is to investigate the impact of the CNO′s synthesis conditions on the resulting structures and study the effect of further thermal modifications on the sizes, shapes and homogeneity of these carbon nanostructures.     

Spreading, evaporation, and contact line dynamics of surfactant-laden microdrops

An optical technique based on the reflectivity measurements of a thin film was used to experimentally study the spreading, evaporation, contact line motion, and thin film characteristics of drops consisting of a water-surfactant (polyalkyleneoxide-modified heptamethyltrisiloxane, called superspreader) solution on a fused silica surface. On the basis of the experimental observations, we concluded that the surfactant adsorbs primarily at the solid-liquid and liquid-vapor interfaces near the contact line region. At equilibrium, the completely wetting corner meniscus was associated with a flat adsorbed film having a thickness of approximately 31 nm. The calculated Hamaker constant, A = -4.47 x 10(-)(20) J, shows that this thin film was stable under equilibrium conditions. During a subsequent evaporation/condensation phase-change process, the thin film of the surfactant solution was unstable, and it broke into microdrops having a finite contact angle. The thickness of the adsorbed film associated with the drops was lower than that of the equilibrium meniscus. The drop profiles were experimentally measured and analyzed during the phase-change process as the contact line advanced and receded. The apparent contact angle, the maximum concave curvature near the contact line region, and the convex curvature of the drop increased as the drop grew during condensation, whereas these quantities decreased during evaporation. The position of the maximum concave curvature of the drop moved toward the center of the drop during condensation, whereas it moved away from the center during evaporation. The contact line velocity was correlated to the observed experimental results and was compared with the results of the drops of a pure alcohol. The experimentally obtained thickness profiles, contact angle profiles, and curvature profiles of the drops explain how the surfactant adsorption affects the contact line motion. We found that there was an abrupt change in the velocity of the contact line when the adsorbed film of the surfactant solution was just hydrated or desiccated during the phase-change processes. This result shows the effect of vesicles and aggregates of the surfactant on the shape evolution of the drops. For these surfactant-laden water drops, we found that the apparent contact angle increased during condensation and decreased during evaporation. However, for the drop of a pure liquid (n-butanol and 2-propanol) the apparent contact angle remained constant at a constant velocity during condensation and evaporation. The contact line was pinned during the evaporation and spreading of the surfactant-laden water drops, but it was not pinned for a drop of a pure alcohol (self-similar shape evolution).     

Silver hierarchical bowl-like array: synthesis, superhydrophobicity, and optical properties

We present a facile synthetic route to a silver bowl-like array film with hierarchical structures on glass substrate using the colloidal monolayer as a template. In these special hierarchical structures, microstructures were provided by a colloidal template of polystyrene latex spheres and nanostructures resulting from the thermal decomposition of silver acetate. These structures were chemically modified with 1-hexadecanethiol, and a corresponding self-assembled monolayer (SAM) was formed on their surfaces. Due to the lotus leaf-like morphology with hierarchical micro/nanostructures, the film displayed an extraordinary superhydrophobicity after chemical modification. Water contact angle and sliding angle were 169 degrees and 3 degrees (the weight of water droplets: 3 mg), respectively. Additionally, its optical property has also been investigated. This structure could be used in microfluidic devices, optical devices, and biological science.